Danfoss Aeroquip FT1360 Operator's Manual

Danfoss Aeroquip FT1360 Operator's Manual

Crimp machine

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Operator's Manual
Aeroquip® by Danfoss FT1360
Crimp Machine

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Summary of Contents for Danfoss Aeroquip FT1360

  • Page 1 Operator’s Manual Aeroquip® by Danfoss FT1360 Crimp Machine...
  • Page 2 The user must exercise extreme care when operating any Aeroquip assembly equipment with powered moving components. Safety glasses must be worn at all times when using any Aeroquip assembly equipment. 2 | © Danfoss | Aeroquip FT1360 Crimp Machine Operator’s Manual | 2023.06. AQ453358079899en-010101...
  • Page 3 WORK-LAMP STANDARD • STATIONARY CAGE (CRIMP RING MOVES ONTO DIES FOR CRIMP OPERATION) • DIGITAL ENCODER/TRANSDUCER POSITION SYSTEM • 2:1 CALIBRATION RATIO, SAME AS FT1330 AND FT1340 AQ453358079899en-010101 © Danfoss | Aeroquip FT1360 Crimp Machine Operator’s Manual | 2023.06. | 3...
  • Page 4: Table Of Contents

    Field Crimp Assemblies........................12 Recalibration Procedure........................12 Machine Breakdown......................... 13 Cylinder Assembly..........................16 Electrical Schematic.......................... 18 Power Unit & Hydraulic Breakdown....................20 Crimp Die Cage Assembly....................... 22 4 | © Danfoss | Aeroquip FT1360 Crimp Machine Operator’s Manual | 2023.06. AQ453358079899en-010101...
  • Page 5: Introduction

    Introduction The Aeroquip FT1360 crimp machine has been designed to provide production style crimping capability for all Aeroquip distributors as well as original equipment manufacturers. The user can crimp -2 through -40 size Aeroquip fittings onto all Aeroquip hose styles including four and six wire spiral hoses requiring internal skive crimp style fittings.
  • Page 6: Safety Instructions

    Rubber-soled footwear material on the machine is recommend for best where it may interfere footing. or fall into the crimping operation. 6 | © Danfoss | Aeroquip FT1360 Crimp Machine Operator’s Manual | 2023.06. AQ453358079899en-010101...
  • Page 7: Specifications

    Position the disconnect switch to the “OFF” position. The transformer in electrical box is wired for 460 volts. The machine comes wired for 460 volts. Thermal overloads and fuses are provided for conversion to 230 volts. Consult Danfoss with any questions regarding assistance with conversion procedures.
  • Page 8: Basic Machine Operation

    Surfaces of crimp dies and the crimp ring where metal to metal contact is made should be lubricated with high efficiency PTFE grease (Danfoss part number FF91455) at the beginning of each production run or as required during production (minimum of once per 25 crimps, and more often with larger hose).
  • Page 9: Operating Instructions

    When the locator touches the end of the fitting tighten the knob. The locator is spring loaded to accommodate for hose growth during crimping operation. AQ453358079899en-010101 © Danfoss | Aeroquip FT1360 Crimp Machine Operator’s Manual | 2023.06. | 9...
  • Page 10 Now slide the split clamp nearest the proximity switch directly under the front of the cylinder back to check the return stroke. It is infinitely adjustable by sliding the split collar. 10 | © Danfoss | Aeroquip FT1360 Crimp Machine Operator’s Manual | 2023.06. AQ453358079899en-010101...
  • Page 11: Crimping Precrimped -32 Fittings

    Crimping precrimped -32 assemblies The crimp dies in the FT1307-200-23 crimp die cage are shorter than the required length of crimp for -32 size Danfoss fittings. In order to crimp a -32 size fitting with these dies, it is necessary to use a special fitting onto which the socket has been pre-crimped at the factory.
  • Page 12: Field Crimp Assemblies

    1.483 the backstop must be moved away from the transducer. The transducer backstop is located at the top left side of the crimper as shown on page 13, detail 19. 12 | © Danfoss | Aeroquip FT1360 Crimp Machine Operator’s Manual | 2023.06. AQ453358079899en-010101...
  • Page 13: Machine Breakdown

    Aeroquip FT1360 Crimp Machine Operator’s Manual FT1360 Crimp Machine AQ453358079899en-010101 © Danfoss | Aeroquip FT1360 Crimp Machine Operator’s Manual | 2023.06. | 13...
  • Page 14 Aeroquip FT1360 Crimp Machine Operator’s Manual FT1360 Crimp Machine 14 | © Danfoss | Aeroquip FT1360 Crimp Machine Operator’s Manual | 2023.06. AQ453358079899en-010101...
  • Page 15 #8-32 x .5 Soc Hd Cap Screw FT1360-3-28 Rubber Grommet To Suit At Assembly FT1289-3-62 Guard FT1360-2-20 Crate FF91455 High efficiency PTFE grease FT1340-3-4 Locator Assembly FT1360-2-4 Cabinet Assembly FT1360-2-12 Power Unit AQ453358079899en-010101 © Danfoss | Aeroquip FT1360 Crimp Machine Operator’s Manual | 2023.06. | 15...
  • Page 16: Cylinder Assembly

    Aeroquip FT1360 Crimp Machine Operator’s Manual Cylinder subassembly 16 | © Danfoss | Aeroquip FT1360 Crimp Machine Operator’s Manual | 2023.06. AQ453358079899en-010101...
  • Page 17 FT1360-2-2-10 1 1/8-12 x 4.75 Soc Hd Cap Screw FT1360-2-2-11 1 1/2-12 x 3.00 Soc Hd Cap Screw FT1360-2-2-12 1/2-20 x 1.38 Soc Hd Cap Screw AQ453358079899en-010101 © Danfoss | Aeroquip FT1360 Crimp Machine Operator’s Manual | 2023.06. | 17...
  • Page 18: Electrical Schematic

    Aeroquip FT1360 Crimp Machine Operator’s Manual Electrical schematic 18 | © Danfoss | Aeroquip FT1360 Crimp Machine Operator’s Manual | 2023.06. AQ453358079899en-010101...
  • Page 19 Proximity Switch FT1350-2-5-24 Counter FTI330-3-68 Light FT1350-2-5-26 Transducer Connector FT1360-2-8-27 Motor Contactor FT1360-2-8-28 Heater Element FT1350-2-8-29 Start Switch FT1360-2-8-30 Conn. Terminal FT1360-2-8-21 Conn. Enclosure FT1360-2-8-32 Relay AQ453358079899en-010101 © Danfoss | Aeroquip FT1360 Crimp Machine Operator’s Manual | 2023.06. | 19...
  • Page 20: Power Unit & Hydraulic Breakdown

    Hydraulic diagram NOTE: VALVE xx #13 TO BE CONNECTED TO PUMP COMPENSATOR ON PORT MEANT FOR MAx VOLUME ADjUSTMENT LOCATED ON OPPOSITE FACE TO PRESS ADjUSTMENT SCREW 20 | © Danfoss | Aeroquip FT1360 Crimp Machine Operator’s Manual | 2023.06. AQ453358079899en-010101...
  • Page 21 10 HP 30 Motor FT1360-2-12-10 Pump/Motor Mount Kit FT1360-2-12-11 Pump, Hydura FT1360-2-12-12 Bolt Kit FT1360-2-12-13 Solenoid Valve FT1360-2-12-14 Flow Regulator Module FT1360-2-12-15 Bolt Kn FT1360-2-12-16 Directional Valve AQ453358079899en-010101 © Danfoss | Aeroquip FT1360 Crimp Machine Operator’s Manual | 2023.06. | 21...
  • Page 22: Crimp Die Cage Assembly

    HIGH EFFICIENCY PTFE GREASE (T-400-G) (OPPOSITE SIDE) FRONT PLATE SPRING PLATE BACK PLATE INSTALLING THE CRIMP DIE CRIMP DIE ROLL PIN SPRING PLATE BACK PLATE SPRINGS 22 | © Danfoss | Aeroquip FT1360 Crimp Machine Operator’s Manual | 2023.06. AQ453358079899en-010101...
  • Page 23 PART NUMBER DESCRIPTION NUMBER REQUIRED FT1307-2-9-10 5/16-18 x 3.00 BUGS FT1209-2-9-7 Spring FT1307-2-9-3 Spring Plate FT1307-2-9-4 Front Plate FT1307-2-9-5 Screw FT1307-2-9-6 Spacer FT1307-2-9-7 FT1307-2-9-8 Back Plate AQ453358079899en-010101 © Danfoss | Aeroquip FT1360 Crimp Machine Operator’s Manual | 2023.06. | 23...
  • Page 24 Phone: +86 21 3418 5200w Danfoss can accept no responsibility for possible errors in catalogs, brochures, and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products already on order provided that such alterations can be made without subsequent changes being necessary in specifications already agreed.

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