BendPak EV2400SL Setup And Operation Manual

Ev battery and powertrain lifting system

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EV Battery and Powertrain Lifting System
Setup and Operation Manual
Manual P/N 5900267 — Manual Revision A2 — January 2023
Model:
• EV2400SL
Designed and engineered by BendPak Inc. in Southern California, USA. Made in China.
DANGER
IMPORTANT Safety Instructions, save these
instructions! Read the
before
using this product. Failure to follow the instructions and
safety precautions in this manual can result in serious injury or
death. Make sure all other operators also read this manual. Keep
the manual near the product for future reference.
with setup and operation, you agree that you fully
understand the contents of this manual and assume
full responsibility for product use.
Santa Paula, CA, 93060 USA
Telephone: (805) 933-9970
Patent Pending
entire
contents of this manual
1645 Lemonwood Dr.
Toll Free: (800) 253-2363
bendpak.com
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Summary of Contents for BendPak EV2400SL

  • Page 1 Setup and Operation Manual Manual P/N 5900267 — Manual Revision A2 — January 2023 Model: • EV2400SL Patent Pending Designed and engineered by BendPak Inc. in Southern California, USA. Made in China. ⚠ IMPORTANT Safety Instructions, save these entire instructions! Read the...
  • Page 2 Copyright. Copyright © 2023 by BendPak Inc. All rights reserved. You may make copies of this document if you agree that: you will give full attribution to BendPak Inc., you will not make changes to the content, you do not gain any rights to this content, and you will not use the copies for commercial purposes.
  • Page 3 Unit Information. Enter the Model Number, Serial Number, and the Date of Manufacture from the label on your unit. This information is required for part or warranty issues. Model: Serial: Date of Manufacture: EV2400SL Battery Service Scissor Lift P/N 5900267 — Rev. A2 — January 2023...
  • Page 4: Table Of Contents

    Maintenance Logs Introduction This manual describes the setup and operation of the EV2400SL, a Battery-Powered Full Rise Scissor Lift for safely servicing Electric Vehicle Battery Packs and Powertrains up to 2,400 lbs. / 1,088 kg. This manual is mandatory reading for all users of the EV2400SL, including anyone who sets up, operates, maintains, or repairs them.
  • Page 5: Safety Considerations

    For more information go to www.P65Warnings.ca.gov. IMPORTANT SAFETY INSTRUCTIONS! 1. Read all instructions. 2. The EV2400SL Lift is a Battery Powered Full-Rise Scissor Lift designed for servicing Electric Use it only for its intended purpose Vehicle Battery Packs and Powertrains.
  • Page 6 Vehicle. 33. Make a thorough inspection of the product at least once a year. Replace any damaged or severely worn parts, decals, or warning labels. Replace worn or damaged parts with BendPak or BendPak approved parts and assemblies only. 34. BendPak recommends referring to the ANSI/ALI ALIS Standard Safety Requirements for Installation and Service for more information about safely installing, using, and servicing your Lift.
  • Page 7 42. Operate this Lift with extreme caution. Stop all operation if a malfunction occurs. 43. BendPak recommends referring to the ANSI/ALI ALIS Standard Safety Requirements for Installation and Service for more information about safely installing, using, and servicing your Lift.
  • Page 8 • Use of the product for purposes other than those described in this manual. • Modifications to the equipment without prior, written permission from BendPak Inc. • Injury or death caused by modifying, disabling, overriding, or removing safety features. •...
  • Page 9: Components

    Components Not to scale. Not all components shown. EV2400SL Battery Service Scissor Lift P/N 5900267 — Rev. A2 — January 2023...
  • Page 10: Specifications

    Battery Charge Time 10-12 Hours to full charge from ≈20% Lifting Time 25 – 30 seconds Weight 896 lbs. / 406.4 kg Specifications subject to change without notice. EV2400SL Battery Service Scissor Lift P/N 5900267 — Rev. A2 — January 2023...
  • Page 11 Screw Jack Max. Extension 1.5 in. / 38 mm Specifications subject to change without notice. Note : All dimensions shown with Screw Jacks set to maximum adjustment. EV2400SL Battery Service Scissor Lift P/N 5900267 — Rev. A2 — January 2023...
  • Page 12: Setup For Operation

    Stay clear of moving parts and live electrical components. BendPak recommends referring to the ANSI/ALI ALIS Standard Safety Requirements for Installation and Service for more information on safe setup, operation, and service of your Lift.
  • Page 13 To remove the Lift from its shipping crate you will need a Hammer and Pry Bar, a Hoist or Shop Crane or Forklift. Follow the procedure below. To unpack the EV2400SL using a Forklift: 1. Use a Pry Bar and Hammer to remove the top and one long side of the shipping crate. See figure below.
  • Page 14 M8 Flat Washer 5335420 Handle 5545010 M8 Hex Head Bolt 5535760 Handle Cup 5530082 M16 Eye Bolt 5530010 M8 x 25 Hex Head Bolt 5535008 M16 Nyloc Hex Nut EV2400SL Battery Service Scissor Lift P/N 5900267 — Rev. A2 — January 2023...
  • Page 15 2. Attach as detailed in the figure below. Not drawn to scale. Components removed for clarity. EV2400SL Battery Service Scissor Lift P/N 5900267 — Rev. A2 — January 2023...
  • Page 16 1. Remove the plastic cover from the Lift’s Top Deck Weldment. 2. Install the eight Slip Plate Ball Ring Assemblies (5701844) on the Lift Deck as shown below. EV2400SL Battery Service Scissor Lift P/N 5900267 — Rev. A2 — January 2023...
  • Page 17 Lift Deck using the components detailed in the figure below. 4. Install the six Slip Plate Handles (533760) on the Slip Plate using the fasteners as detailed in the figure below. EV2400SL Battery Service Scissor Lift P/N 5900267 — Rev. A2 — January 2023...
  • Page 18 The Slip Plate is heavy. Seek assistance when moving the Slip Plate into position. 6. Insert both T-Handle Quick Releases into the Locking Brackets and the Slip Plate Ring to secure the Slip Plate from movement. EV2400SL Battery Service Scissor Lift P/N 5900267 — Rev. A2 — January 2023...
  • Page 19 Rotate the Pendant Connector until it snaps into its mate. Then rotate the Collar on the outside of the Connector to secure the Connectors together. Not to scale. Components removed for clarity EV2400SL Battery Service Scissor Lift P/N 5900267 — Rev. A2 — January 2023...
  • Page 20: Operation

    Operating temperature. The Lift is designed to be used between temperatures of 41º to 104ºF (5º to 40ºC). • Outdoor installation. This Lift is designed for indoor use only. EV2400SL Battery Service Scissor Lift P/N 5900267 — Rev. A2 — January 2023...
  • Page 21 Do not move the Load too far from the Lift centerline. Placing the Load off the centerline of the Lift risks tipping or damaging the Lift and causing serious damage or injury. ⚠ DANGER SAFE ⚠ DANGER SAFE EV2400SL Battery Service Scissor Lift P/N 5900267 — Rev. A2 — January 2023...
  • Page 22 Always promptly clean any Hydraulic Fluid spills. If a leak is the source of the spill, lockout the Lift to prevent use until the Hydraulic System is repaired. EV2400SL Battery Service Scissor Lift P/N 5900267 — Rev. A2 — January 2023...
  • Page 23 Lift Operation Safety BendPak recommends referring to the latest version of the ANSI/ALI ALIS Standard Safety Requirements for Installation and Service for more information about safely installing, using, and servicing your Lift. ⚠ Never WARNING work under the Top Deck until the Load has been removed; do not work under the Lift unless it is secularly resting on a Safety Lock and or supported by Jack Stands.
  • Page 24 To level the Lift: 1. Place a 4-foot Level on the Top Deck along the long axis, then check the level along the long axis of the Lift. EV2400SL Battery Service Scissor Lift P/N 5900267 — Rev. A2 — January 2023...
  • Page 25 4. Rotate the Hand Wheel on the Screw Jack for the Caster Assembly that will correct the out of level condition. 5. Repeat until the Top Deck of the Lift is level. Not drawn to scale. Not all components are shown. EV2400SL Battery Service Scissor Lift P/N 5900267 — Rev. A2 — January 2023...
  • Page 26 1. Press down on the small red pedal. The Foot will return to its disengaged position. 2. Repeat step 1 on the other side of the Lift. Not drawn to scale. Components removed for clarity. EV2400SL Battery Service Scissor Lift P/N 5900267 — Rev. A2 — January 2023...
  • Page 27 DN Down button. Opens the lowering Solenoid Valve to lower the Top Deck onto a Safety Lock or all the way down to the minimum height. Drawing not to scale. EV2400SL Battery Service Scissor Lift P/N 5900267 — Rev. A2 — January 2023...
  • Page 28 Cam forms a straight line with the weldment, the Lift is in a Locked position. Refer to the figure below. Figure not to scale. Components removed for clarity. EV2400SL Battery Service Scissor Lift P/N 5900267 — Rev. A2 — January 2023...
  • Page 29 Caution, the Top Deck is Unlocked!  Passing over a Safety Block. Caution, the Top Deck is Unlocked!  Caution, the Top Deck is Unlocked! Between Safety Blocks. EV2400SL Battery Service Scissor Lift P/N 5900267 — Rev. A2 — January 2023...
  • Page 30 Release Cam contacts the Lock Block. Continue to press the DN button . c. Release Cam rolls over the Lock Block. Release the DN Button . EV2400SL Battery Service Scissor Lift P/N 5900267 — Rev. A2 — January 2023...
  • Page 31 7. Release both Floor Stops. 8. Carefully move the Lift with its Load out from under the Vehicle by pushing, pulling, or rotating the Steering Handle as required. EV2400SL Battery Service Scissor Lift P/N 5900267 — Rev. A2 — January 2023...
  • Page 32 9. Lower and raise the Lift while observing the height at which it stops. Repeat steps 4 through 9, if required until the Lift Top Deck stops ascending at the desired height. EV2400SL Battery Service Scissor Lift P/N 5900267 — Rev. A2 — January 2023...
  • Page 33 Working with the EV2400SL and EV Batteries Safely High-voltage cabling and components are capable of delivering a fatal shock. Some EV components may retain hazardous voltages well after the vehicle has been shut down. Always refer to the vehicle manufacturer’s instructions for safe installation/removal procedures, techniques, required tools and training.
  • Page 34: Accessories

    Accessories The EV2400SL Lift features sixteen recessed anchoring locations intended to accommodate a variety of accessories, modular fixtures, and adapters. Sold separately. Tilt Deck The optional Tilt Deck (SKU 5216043) features two independent adjusting screws allowing ±5˚ rotation of the deck surface along the X and Y axes. Adjusting screws feature hex bolts that can be operated manually with standard or power-driven wrenches.
  • Page 35 The kit comes complete with four adjustable support fixtures, four adjustable height Contact Pads and four stackable Adapters. 600 lbs. / 272 kg capacity each fixture. EV2400SL Battery Service Scissor Lift P/N 5900267 — Rev. A2 — January 2023...
  • Page 36 800 lbs. capacity. IMPORTANT NOTE: Requires Deck Mount Kit SKU 5216120. Important! The Multi-Point Support Assembly also requires Deck Mount Kit (SKU 5216120). EV2400SL Battery Service Scissor Lift P/N 5900267 — Rev. A2 — January 2023...
  • Page 37: Troubleshooting

    Troubleshooting This section describes common troubleshooting issues for the EV2400SL. If your Lift is not functioning correctly, you must take it out of service until it Note: is fixed must Important: All repair work be completed and inspected by qualified personnel.
  • Page 38 BendPak Technical Service. Connector Pin Assignments If you continue to have problems with your Lift, take the Lift out of service, then contact your dealer, visit bendpak.com/support, email techsupport@bendpak.com, or call (800) 253-2363, extension 196. EV2400SL Battery Service Scissor Lift...
  • Page 39: Maintenance

    Fluid. Approved fluids are Dexron III, Dexron VI, Mercon V, Mercon LV, Shell Tellus S4 / S3 / S2, or equivalent. ⚠ CAUTION Keep Hydraulic Fluid clean. Contaminated Hydraulic fluid can shorten the life of pump components and the Hydraulic Cylinder seals. EV2400SL Battery Service Scissor Lift P/N 5900267 — Rev. A2 — January 2023...
  • Page 40 Lift requires approximately 1 gallon / 3.8 liters. 5. Recheck the fluid level after initial use. 6. Clean, then replace the Breather Cap on the Reservoir. Not drawn to scale. Not all components shown. EV2400SL Battery Service Scissor Lift P/N 5900267 — Rev. A2 — January 2023...
  • Page 41 WARNING sparks. ⚠ WARNING Avoid Battery Acid. Neutralize Battery Acid spills with baking soda and water. ⚠ WARNING Do not expose the Battery or Charger to rain. EV2400SL Battery Service Scissor Lift P/N 5900267 — Rev. A2 — January 2023...
  • Page 42 1. Verify the Top Deck is fully lowered, and the Lift is resting on its Adjustable Floor Stops. 2. Use the supplied Power Cord (5324203) to connect the Charger to a 110 VAC outlet. Charging is automatic and begins immediately. EV2400SL Battery Service Scissor Lift P/N 5900267 — Rev. A2 — January 2023...
  • Page 43: Wiring Diagram

    Wiring Diagram EV2400SL Battery Service Scissor Lift P/N 5900267 — Rev. A2 — January 2023...
  • Page 44: Labels

    Labels EV2400SL Battery Service Scissor Lift P/N 5900267 — Rev. A2 — January 2023...
  • Page 45 EV2400SL Battery Service Scissor Lift P/N 5900267 — Rev. A2 — January 2023...
  • Page 46 EV2400SL Battery Service Scissor Lift P/N 5900267 — Rev. A2 — January 2023...
  • Page 47: Parts Drawings

    Parts Drawings EV2400SL Battery Service Scissor Lift P/N 5900267 — Rev. A2 — January 2023...
  • Page 48 EV2400SL Battery Service Scissor Lift P/N 5900267 — Rev. A2 — January 2023...
  • Page 49 EV2400SL Battery Service Scissor Lift P/N 5900267 — Rev. A2 — January 2023...
  • Page 50 EV2400SL Battery Service Scissor Lift P/N 5900267 — Rev. A2 — January 2023...
  • Page 51 EV2400SL Battery Service Scissor Lift P/N 5900267 — Rev. A2 — January 2023...
  • Page 52 EV2400SL Battery Service Scissor Lift P/N 5900267 — Rev. A2 — January 2023...
  • Page 53: Maintenance Logs

    Maintenance Log EV2400SL Battery Service Scissor Lift P/N 5900267 — Rev. A2 — January 2023...
  • Page 54 Maintenance Log EV2400SL Battery Service Scissor Lift P/N 5900267 — Rev. A2 — January 2023...
  • Page 55 Maintenance Log EV2400SL Battery Service Scissor Lift P/N 5900267 — Rev. A2 — January 2023...
  • Page 56 1645 Lemonwood Drive Santa Paula, CA 93060 USA © 2023 by BendPak Inc. All rights reserved. bendpak.com...

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