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BendPak MOBI-EVS EVS4500 Setup And Operation Manual

Ev battery and powertrain lifting system
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MOBI-EVS™ EV Battery and Powertrain Lifting System
Setup and Operation Manual
Model:
• EVS4500
• EVS3000
Original instructions in
the English language.
Designed and engineered by BendPak Inc. in Southern California, USA. Made in China.
IMPORTANT Safety Instructions, save these instructions! Read the entire contents of
this manual before using this product. Failure to follow the instructions and safety precautions in this
manual can result in severe injury or death. Make sure all other operators also read this manual. Keep
the manual near the product for future reference. By proceeding with setup and operation,
you agree that you fully understand the contents of this manual and assume full
responsibility for product use.
Manual 5900376 — Revision A1 — March 2024
⚠
DANGER
30440 Agoura Rd.
Agoura Hills, CA, 91301 USA
Toll Free: (800) 253-2363
Telephone: (805) 933-9970
bendpak.com
Patent Pending

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Summary of Contents for BendPak MOBI-EVS EVS4500

  • Page 1 English language. Patent Pending ⚠ Designed and engineered by BendPak Inc. in Southern California, USA. Made in China. DANGER IMPORTANT Safety Instructions, save these instructions! Read the entire contents of this manual before using this product. Failure to follow the instructions and safety precautions in this manual can result in severe injury or death.
  • Page 2 Copyright . Copyright © 2024 by BendPak Inc. All rights reserved. You may make copies of this document if you agree that: you will give full attribution to BendPak Inc., you will not make changes to the content, you do not gain any rights to this content, and you will not use the copies for commercial purposes.
  • Page 3 Unit Information . Enter the Model Number, Serial Number, and the Date Code from the label on your unit. This information is required for part or warranty issues. Model: Serial: Date of Manufacture: MOBI-EVS™ Lifting System P/N 5900376 — Rev. A1 — March 2024...

  • Page 4: Table Of Contents

    Lift can access it. Technical support and service is available from your dealer, on the Web at bendpak.com/support, by email at support@bendpak.com, or by phone at (800) 253-2363, option 7, then 4.

  • Page 5: Safety Considerations

    900 chemicals identified by the State of California to cause cancer, birth defects or reproductive harm. ALWAYS use this product in accordance with BendPak’s instructions. For more information go to www.P65Warnings.ca.gov.
  • Page 6 BendPak Inc. assumes no liability for damages resulting from: • Use of the equipment for purposes other than those described in this manual. • Modifications to the equipment without prior, written permission from BendPak. • Injury or death caused by modifying, disabling, overriding, or removing safety features. •...
  • Page 7 32. Make a thorough inspection of the product at least once a year. Replace any damaged or severely worn parts, decals, or warning labels. Replace worn or damaged parts with BendPak or BendPak approved parts and assemblies only.
  • Page 8 40. Operate this Lift with extreme caution. Stop all operation if a malfunction occurs. 41. BendPak recommends referring to the ANSI/ALI ALIS Standard Safety Requirements for Installation and Service for more information about safely installing, using, and servicing your Lift.
  • Page 9 must be used, make sure the pins on the extension cord plug have the same number, size, wire gauge, and shape as those of the AC power cord on the charger. 3. When handling power cords, always pull by the plug rather than by the cord; this reduces the risk of damage to both plug and cord, and it will also minimize the likelihood of electric shock resulting from that damage.
  • Page 10 This may cause catastrophic failure of those components, and could result in property damage, serious personal injury, or death. ⚠ WARNING The hydraulic system can contain high pressure which, if suddenly released, can cause severe injury or death. ⚠ WARNING Do not attempt to connect or disconnect hydraulic hoses while the equipment is loaded or while a Vehicle is on the Lift, or the hydraulic system is under pressure.
  • Page 11 ⚠ DANGER Use caution to ensure you never come into contact with the Vehicle’s high voltage battery terminals, exposed wiring, circuitry, or other high voltage components while lifting or manipulating the vehicle’s battery. ⚠ Regardless of the disabling procedure in use, always assume that high voltage DANGER components in the vehicle are energized;...

  • Page 12: Components

    Components Not to scale. Not all components shown. MOBI-EVS™ Lifting System P/N 5900376 — Rev. A1 — March 2024...

  • Page 13: Specifications

    Specifications MOBI-EVS™ Battery and Powertrain Lifting System Model EVS3000 EVS4500 Lifting capacity 3,000 lbs. (1,361 kg) 4,500 lbs. (2,041 kg) A - Maximum Rise 77.75 in. (1,972 mm) B - Overall length 91.25 in. (2,318 mm) C - Top Deck length (with handles) 71.25 in.
  • Page 14 Steering Handle - Stowed Dimension Safety Lock Position EVS3000 / EVS4500 Min. Height 34.25 in. (868 mm) Lock 44.75 in. (1,136 mm) Lock 54.5 in. (1,386 mm) Lock 63.5 in. (1,612 mm) Lock 71.75 in. (1,825 mm) Full Rise 77.75 in. (1,972 mm) Leveling Jack Max.

  • Page 15: Setup

    Use appropriate tools and equipment. Stay clear of moving parts and live electrical components. BendPak recommends referring to the ANSI/ALI ALIS Standard Safety Requirements for Installation and Service for more information on safe setup, operation, and service of your Lift.
  • Page 16 Select a Site for Setup and Operation Find a location for setup near where you will be using the Lift. Keep the following in mind when selecting a site: • Clearance. You must have adequate unobstructed space on all sides and enough space above the Lift for assembly and testing.
  • Page 17 To unpack the MOBI-EVS Lifting System: 1. Use a pry bar and hammer to remove the top and all four sides of the shipping crate. See figure below. 2. Remove the MOBI-EVS component parts on top of and below the Lift. Set these components aside where they will not be lost or damaged.
  • Page 18 Initial Hydraulic Fluid Fill Procedure ⚠ DANGER Crushing hazard and pinch points. Do not place any part of your body between the top deck and any moving part of the Lift unless the Lift is blocked by a Jack Stand or equal device that will prevent downward movement.
  • Page 19 8. After the top deck has been made secure and is in a safe position, locate the circuit breaker on the electronics enclosure. Verify the circuit breaker is in the disconnected position as indicated by the figure below. If the reset bar cannot be seen, press the button as indicated in the figure. The Reset Bar should rotate out.
  • Page 20 14. Open the Parts Box and retrieve the Control Pendant. Push the Stop button. It should click and remain in the down “off” position. 15. Connect the Control Pendant’s plug into the mating receptacle on the Lift. The receptacle is mounted on the Lift’s base near the steering handle and the charging port.
  • Page 21 19. Locate the power cord (5324203). a. Plug the power cord into the MOBI-EVS and then plug the opposite end into a 110 VAC power outlet. b. Battery charging is automated. Allow the battery to charge until ≈20% is displayed on the battery status indicator.
  • Page 22 Install the Leveling Jack Hand Wheel Handles To install the Leveling Jack Handles: 1. Retrieve the four Handles from the Parts Box. 2. Thread one Handle into each Hand Wheel on each corner of the Lift. 3. Tighten the Handles using an open end wrench. 4.
  • Page 23 Extend and Lock the Steering Handle Assembly The Steering Handle Assembly is shipped in the stowed position. To Extend and Lock the Steering Handle Assembly: 1. Pull the Steering Handle straight out from the lift. Refer to the figure below. 2.
  • Page 24 Perform an Operational Test Before putting your Lift into normal operation, BendPak recommends raising and lowering it several times with a typical load on the Lift. This will help the operator get a feel for how to operate the controls and move any residual air out of the Hydraulic System.
  • Page 25 11. Repeat the process to raise the Load. 12. If the Lift is working without shaking, moving erratically, or squeaking, there is no need to repeat the procedure. If the Lift is shaking, moving erratically, or squeaking, repeat the procedure one more time.

  • Page 26: Operation

    Do not operate the Lift if safety or maintenance issues are present; take it out of service, then contact your dealer, visit bendpak.com/support, by email at support@bendpak.com, or by phone at (800) 253-2363, select option 7, then 4.
  • Page 27 • Use the Emergency Stop button to stop the Lift at any time. • Use the Floor Locks when Lifting or lowering a load. The Floor Locks will prevent unintended Lift movement when operating the Lift. • Operator. The operator at the Control Pendant must have a full, unobstructed view of the Lift at all times.
  • Page 28 • Do not leave the top deck loaded for extended periods of time. • Do not lift personnel. The Control Pendant The operation of the Lift is controlled through the pendant. Pendant Controls: • STOP Button. Push for Stop. Rotate clockwise to reset and restore power.
  • Page 29 Important The weight on the top deck will affect the Lift’s lowering speed. The lighter the load, the slower the lowering speed. Figure not to scale, components removed for clarity. MOBI-EVS™ Lifting System P/N 5900376 — Rev. A1 — March 2024...
  • Page 30 Moving the MOBI-EVS The steering handle is attached to the Lift’s structure which rides on four zero-throw caster assemblies. This caster design allows easy push-pull and rotation of the entire Lift with minimal force required to move a given load. Refer to the figure below. Locking Pins are provided to prevent the front Tri-Caster rotation when moving long distances.
  • Page 31 Adjusting the Top Deck The top deck of the MOBI-EVS may be adjusted along its X (pitch) and Y (roll) axes using the four Leveling Jacks on the corners and to a much smaller degree about the Z (yaw) axis using the Slip Plate.
  • Page 32 To Adjust the Top Deck using the Slip Plate: The Slip Plate uses ball transfer load slides to allow small load position adjustments without repositioning the entire Lift. The Slip Plate allows a small amount of travel on either side of the centerline along both axes.
  • Page 33 ⚠ DANGER Tip Over Hazard! Place the load on the Lift centerline. Loads off the centerline of the Lift risk tipping or damaging the Lift and causing severe injury or damage. IMPORTANT! Keep the load’s center of gravity on the centerline of the Lift. The load must be centered and evenly distributed across the top deck;...
  • Page 34 Using the Floor Locks The Floor Locks will restrict the Lift’s motion and provide additional support by engaging two rubber feet located in the center of both long sides of the Lift. To engage the Floor Locks: 1. Move and orient the Lift as required for your application. 2.
  • Page 35 About Safety Locks When the lift mechanism rests on a Safety Lock the load is held without hydraulic pressure . Gravity and mechanical forces operate to hold the load in position . The MOBI-EVS incorporates a fail-safe locking system. Even if power is lost the safety lock catch will snap into place to ensure a safe Lift condition.
  • Page 36 Learn to recognize the safety lock positions. Review the figures below to recognize when the top deck is locked and unlocked. The Safety Lock is engaged when: 1. The safety catch is at rest in the lock channel and/or in contact with the side of a safety stop. Hydraulic force is not required to hold the top deck up when the safety lock is engaged.
  • Page 37 Positioning and Raising the Lift This section describes how to position and raise a load on the Lift. To raise the Lift’s Top Deck with a load: 1. Check the items listed in Lift Operation Safety. Resolve all safety issues before operating the Lift.
  • Page 38 15. Walk around the Lift and verify there are no obstructions or any other issues that will interfere with raising the Lift’s top deck. 16. Engage and adjust the floor stops to ensure the Lift will not move while lifting or lowering. 17.
  • Page 39 8. When the load is safely lowered, check the load’s stability on the Lift to verify it is safe to transport. Readjust the tie downs if required. 9. Disengage the floor stops. 10. Carefully move the Lift with its load out from under the Vehicle by pushing, pulling, or rotating the Steering Handle as required.

  • Page 40: Accessories

    7. The length of the Limit Switch Arm may be adjusted to ensure contact with the bolt extending from the scissor arm. 8. Lower and raise the Lift while observing the height at which it stops. Adjust the Arm Angle, if required, until the Lift’s top deck stops its ascent at the desired height.
  • Page 41 Transjack Deck Mount Kit The Transjack Deck Mount Kit (5216234) features a center support pin that adapts to almost all late- model competitive transmission jack heads, drivetrain adapters and fuel tank supports on the market. See figure on the right. Multi-Point Support Assembly The Multi-Point Adapter (5216205) safely supports large, heavy, and awkward vehicle components such as axles, fuel tanks, transfer cases, transmissions, bumpers, etc.

  • Page 42: Maintenance

    Do not operate your Lift if you find issues; instead, take the Lift out of service, then contact BendPak Technical Support. Visit bendpak.com/support, by email at support@bendpak.com, or by phone at (800) 253-2363, option 7, then 4. MOBI-EVS™ Lifting System...
  • Page 43 Filling with Hydraulic Fluid Follow the instructions in the Initial Hydraulic Fluid Fill Procedure. Bleeding the Hydraulic System Bleeding the hydraulic system is not required. The system will Self-Bleed by raising and lowering the top deck several times with no load. Checking the Battery Charge Level The charge status of the Lift battery is displayed on the battery status indicator, located near the bottom of the Lift Frame (facing the steering handle).
  • Page 44 3. Charging is automatic and begins immediately. IMPORTANT! Charging and all Lift operation is disabled if the Stop Button is engaged. Rotate the Stop Button clockwise to apply power to the Lift. 4. Monitor the battery status indicator and allow the Lift battery to come to a full (100%) charge. 5.
  • Page 45 Lubrication o Daily – Keep the scissor roller paths clean and clear of debris. Refer to the figure below. o Monthly – Lubricate all scissor pivot points on both sides of the scissor mechanism, rollers, axles and steering handle slides with a general purpose white lithium grease spray. o As Required –...
  • Page 46 Hydraulic Pressure and Cylinder Vent Line Diagram MOBI-EVS™ Lifting System P/N 5900376 — Rev. A1 — March 2024...
  • Page 47 Fastener Torque Chart MOBI-EVS™ Lifting System P/N 5900376 — Rev. A1 — March 2024...
  • Page 48 Disposing of Used Hydraulic Fluid Used hydraulic fluid cannot be disposed of by dropping it into the trash or dumping into the street. Hydraulic Fluid has toxic ingredients that are harmful to the environment. Either recycle the hydraulic fluid or drop it off at a hazardous waste collection facility. Dirty or contaminated fluid must be treated as hazardous waste.

  • Page 49: Troubleshooting

    Troubleshooting This section describes common troubleshooting issues for the MOBI-EVS. Note: If your Lift is not functioning correctly, you must take it out of service until it is repaired. Important: All repair work must be completed and inspected by qualified personnel. Issue Action to Take The Motor does not run.
  • Page 50 If you continue to have problems with your Lift, take the Lift out of service, then contact your dealer, visit bendpak.com/support, by email at support@bendpak.com, or by phone at (800) 253-2363, option 7 then 4. Online chat is also available at www.bendpak.com...

  • Page 51: Wiring Diagram

    Wiring Diagram MOBI-EVS™ Lifting System P/N 5900376 — Rev. A1 — March 2024...

  • Page 52: Labels

    Labels MOBI-EVS™ Lifting System P/N 5900376 — Rev. A1 — March 2024...
  • Page 53 MOBI-EVS™ Lifting System P/N 5900376 — Rev. A1 — March 2024...
  • Page 54 MOBI-EVS™ Lifting System P/N 5900376 — Rev. A1 — March 2024...

  • Page 55: Parts Drawings

    Parts Drawings MOBI-EVS™ Lifting System P/N 5900376 — Rev. A1 — March 2024...
  • Page 56 MOBI-EVS™ Lifting System P/N 5900376 — Rev. A1 — March 2024...
  • Page 57 MOBI-EVS™ Lifting System P/N 5900376 — Rev. A1 — March 2024...
  • Page 58 MOBI-EVS™ Lifting System P/N 5900376 — Rev. A1 — March 2024...
  • Page 59 MOBI-EVS™ Lifting System P/N 5900376 — Rev. A1 — March 2024...
  • Page 60 MOBI-EVS™ Lifting System P/N 5900376 — Rev. A1 — March 2024...
  • Page 61 MOBI-EVS™ Lifting System P/N 5900376 — Rev. A1 — March 2024...
  • Page 62 MOBI-EVS™ Lifting System P/N 5900376 — Rev. A1 — March 2024...
  • Page 63 MOBI-EVS™ Lifting System P/N 5900376 — Rev. A1 — March 2024...
  • Page 64 MOBI-EVS™ Lifting System P/N 5900376 — Rev. A1 — March 2024...
  • Page 65 MOBI-EVS™ Lifting System P/N 5900376 — Rev. A1 — March 2024...
  • Page 66 Automotive Lift Institute (ALI) Store You probably checked the ALI’s Directory of Certified Lifts (www.autolift.org/ali-directory-of- certified-lifts/) before making your most recent Lift purchase, but did you know the ALI Store (www.autolift.org/ali-store/) offers a wide variety of professional, easy-to-use, and reasonably priced training and safety materials that will make your garage a safer place to work? The ALI Store is your trusted source for workplace safety! Visit today and get the training and materials you need to work safely:...

  • Page 67: Maintenance Logs

    Maintenance Log MOBI-EVS™ Lifting System P/N 5900376 — Rev. A1 — March 2024...
  • Page 68 30440 Agoura Rd. Agoura Hills, CA 91301 USA bendpak.com © 2024 by BendPak Inc. All rights reserved.

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