BendPak HD-7P Installation And Operation Manual
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BendPak HD-7P Installation And Operation Manual

Four-post lifts
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Installation and Operation Manual
Manual P/N 5900041 — Manual Revision M — July 2019
Models:
• HD-7P
• HD-7W
Designed and engineered by BendPak Inc. in Southern California, USA. Made in China.
⚠
DANGER
Four-Post Lifts
entire
Read the
contents of this manual
product. Failure to follow the instructions and safety precautions in
this manual can result in serious injury or death. Make sure all other
operators also read this manual. Keep the manual near the product
for future reference. By proceeding with installation and operation,
you agree that you fully understand the contents of this manual.
1645 Lemonwood Dr.
Santa Paula, CA 93060 USA
Toll Free: (800) 253-2363
Telephone: (805) 933-9970
bendpak.com
before
using this

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  • Page 1 Installation and Operation Manual Manual P/N 5900041 — Manual Revision M — July 2019 Models: • HD-7P • HD-7W Designed and engineered by BendPak Inc. in Southern California, USA. Made in China. ⚠ entire before Read the contents of this manual using this product.
  • Page 2 Copyright. Copyright © 2019 by BendPak Inc. All rights reserved. You may make copies of this document if you agree that: you will give full attribution to BendPak Inc., you will not make changes to the content, you do not gain any rights to this content, and you will not use the copies for commercial purposes.

  • Page 3: Table Of Contents

    HD-7W: Standard and wide widths, can raise Vehicles up to 7,000 pounds (3,175 kg). • ALI certified Both models are This manual is mandatory reading for all users of the HD-7P and HD-7W, including anyone who installs, uses, maintains, repairs, or wants to know more about them. ⚠ DANGER Use care when installing, operating, maintaining, or repairing this equipment;...

  • Page 4: Shipping Information

    Keep this manual on or near the product for future reference. Read and follow the warnings and instructions on the labels on the product. Contact BendPak at (800) 253-2363 or techsupport@bendpak.com...
  • Page 5 BendPak Inc. assumes no liability for damages resulting from: • Use of the equipment for purposes other than those described in this manual. • Modifications to the equipment without prior, written permission from BendPak. • Damage to the equipment from external influences. •...

  • Page 6: Components

    Ladder. A piece of steel that gets installed at the back of each Post. Each Ladder has 17 holes in it; part of the Safety Lock system. HD-7P / HD-7W Four-Post Lifts P/N 5900041 — Rev. M — July 2019...
  • Page 7 WSA-100 Utility Station. Optional product that adds air and electric outlets to your Lift. Refer to the for more information. WSA-100 Utility Station page on the BendPak website • Aluminum Decks. Optional set of two Aluminum Decks let you store items, including motorcycles and ATVs, on your Lift.

  • Page 8: Specifications

    Specifications HD-7P / HD-7W Four-Post Lifts P/N 5900041 — Rev. M — July 2019...
  • Page 9 The Lift supports less weight than its rated capacity when the Vehicle’s wheelbase is shorter; this is because the wheels are closer to the middle of the Runways, where there is less strength. Specifications subject to change without notice. HD-7P / HD-7W Four-Post Lifts P/N 5900041 — Rev. M — July 2019...

  • Page 10: Faqs

    A: No. Your Lift is approved for indoor installation and use only. Outdoor installation is prohibited Q: How many Safety Lock positions does my Lift have? A: 17, spaced every 4 inches / 102 mm. HD-7P / HD-7W Four-Post Lifts P/N 5900041 — Rev. M — July 2019...

  • Page 11: Installation Checklist

    ☐ 34. Perform final leveling. ☐ 35. Install the Accessories. ☐ 36. Lubricate the Lift. ☐ 37. Perform an Operational Test. ☐ 38. Review the Final Checklist. HD-7P / HD-7W Four-Post Lifts P/N 5900041 — Rev. M — July 2019...

  • Page 12: Installation

    Only fully trained personnel should be involved in installing this equipment. Pay attention at all times. Use appropriate tools and lifting equipment. Stay clear of moving parts. BendPak recommends referring to the current version of the ANSI/ALI ALIS Standard Safety Requirements for Installation and Service for more information about safely installing, using, and servicing your Lift.
  • Page 13 Install a Thermal Disconnect Switch. Ensures the equipment shuts down in the event of an overload or an overheated motor. Note: These components are not supplied with the Lift. HD-7P / HD-7W Four-Post Lifts P/N 5900041 — Rev. M — July 2019...
  • Page 14 The open door is the Approach side. If your location has an open door on both ends, pick one side to be the Approach side; install your Ramps on the Approach side and the Tire Stops on the other side. HD-7P / HD-7W Four-Post Lifts P/N 5900041 — Rev. M — July 2019...
  • Page 15 Most customers choose their Power Post location based on either preference (one option makes more sense for their shop than the other does) or easier access to the power source. HD-7P / HD-7W Four-Post Lifts P/N 5900041 — Rev. M — July 2019...
  • Page 16 For safety purposes, a certain amount of clear space around the Lift is required Drawing is a top view. Not necessarily to scale. Not all components shown. HD-7P / HD-7W Four-Post Lifts P/N 5900041 — Rev. M — July 2019...
  • Page 17 Anchor Bolts within six inches of cracks or other defects in the Concrete. ⚠ CAUTION BendPak lifts are supplied with installation instructions and Concrete anchors that meet the criteria set by the current version of the American National Standard “Automotive Lifts –...
  • Page 18 Posts and Runways can shift or even fall. If they fall on a person, they could cause serious injury. HD-7P / HD-7W Four-Post Lifts P/N 5900041 — Rev. M — July 2019...
  • Page 19 Length value; this includes the Ramps, which are not taken into consideration for creating Chalk Line Guides. Drawing is a top view. Not necessarily to scale. Not all components shown. HD-7P / HD-7W Four-Post Lifts P/N 5900041 — Rev. M — July 2019...
  • Page 20 Do not forget to check the diagonals. 5. When you move the Posts into position, put the outside edges of the bases inside the corners created by the Chalk Line Guides. HD-7P / HD-7W Four-Post Lifts P/N 5900041 — Rev. M — July 2019...
  • Page 21 You may or may not be anchoring the Posts at all, depending on whether or not you are going to be using the optional Caster Kit. But even if you are planning on anchoring the Posts eventually, do not anchor the Posts now. HD-7P / HD-7W Four-Post Lifts P/N 5900041 — Rev. M — July 2019...
  • Page 22 Power Post location, but the Powerside Runway and Crosstube locations do. Windows are in the Crosstubes; they are shown here at the ends of the Powerside Runway for clarity. HD-7P / HD-7W Four-Post Lifts P/N 5900041 — Rev. M — July 2019...
  • Page 23 It is easy to see the top Slot created by the Slide Blocks. It is difficult to see the bottom required both Slot, but it is that the Ladder go through Slots. HD-7P / HD-7W Four-Post Lifts P/N 5900041 — Rev. M — July 2019...
  • Page 24 Pushbutton Air Valve. While you hold down the pushbutton, the Primary Safety Locks are moved away from the Safety Lock holes in the Ladders; they are prevented from engaging, which allows the Runways to be lowered. HD-7P / HD-7W Four-Post Lifts P/N 5900041 — Rev. M — July 2019...
  • Page 25 Lift in danger. Not necessarily to scale. Not all components shown. Front and side views combined. Make sure to both Slots install each Ladder through on each Crosstube Gusset. HD-7P / HD-7W Four-Post Lifts P/N 5900041 — Rev. M — July 2019...
  • Page 26 The other hole in the middle of the Top Cap is for the Lifting Cable, installed later. 6. Install the other three Top Caps the same way. HD-7P / HD-7W Four-Post Lifts P/N 5900041 — Rev. M — July 2019...
  • Page 27 Primary Safety Locks are engaged 4. Once both Crosstubes are raised, , and all four Slack Safety Locks have been disengaged, you can continue with the installation. HD-7P / HD-7W Four-Post Lifts P/N 5900041 — Rev. M — July 2019...
  • Page 28 Do not continue with the installation until you have visually confirmed that all four Primary Safety Locks are engaged. If they are not engaged, the Runways could move or fall, possibly causing personal injury (even death) or product damage. HD-7P / HD-7W Four-Post Lifts P/N 5900041 — Rev. M — July 2019...
  • Page 29 . You will be reinstalling them at the same location, using the same components. Not necessarily to scale. Not all components shown. Combines top and side views. HD-7P / HD-7W Four-Post Lifts P/N 5900041 — Rev. M — July 2019...
  • Page 30 The Ramp locations do not change based on Power Post location, but the location and orientation of the Powerside Runway does. Not necessarily to scale. Not all components shown. Tops of Runways not shown. HD-7P / HD-7W Four-Post Lifts P/N 5900041 — Rev. M — July 2019...
  • Page 31 Do not continue with the installation until you have visually confirmed that all four Primary Safety Locks are engaged. If they are not engaged, the Runways could move or fall, possibly causing personal injury (even death) or product damage. HD-7P / HD-7W Four-Post Lifts P/N 5900041 — Rev. M — July 2019...
  • Page 32 3. On the inside of the Powerside Runway, screw the Plastic Nut back onto the Threads of the Flex Tube and tighten it. 4. Let the other end of the Flex Tube hang in place for now. HD-7P / HD-7W Four-Post Lifts P/N 5900041 — Rev. M — July 2019...
  • Page 33 Before routing the Lifting Cables, you need to know the following: • BendPak strongly recommends using gloves when working with the Lifting Cables. • Each Lift has four Lifting Cables. All four are different lengths. Each Lifting Cable is the right length for one path.
  • Page 34 The following drawing shows the components involved in routing the Lifting Cables. Not necessarily to scale. Not all components shown. HD-7P / HD-7W Four-Post Lifts P/N 5900041 — Rev. M — July 2019...
  • Page 35 Not necessarily to scale. Not all components shown. HD-7P / HD-7W Four-Post Lifts P/N 5900041 — Rev. M — July 2019...
  • Page 36 Gusset Sheave will go when it is reinstalled, then route it up towards the top of the Post past the top of the Crosstube Gusset. HD-7P / HD-7W Four-Post Lifts P/N 5900041 — Rev. M — July 2019...
  • Page 37 The Side Sheave was removed earlier so you can get the Lifting Cable into place. 15. Reinstall the Side Sheave. Not necessarily to scale. Not all components shown. HD-7P / HD-7W Four-Post Lifts P/N 5900041 — Rev. M — July 2019...
  • Page 38 18. Push Lifting Cables A and C into the space where the double Cable Sheave goes (in the Large Window) and move the Button Ends towards the Pull Box. Not necessarily to scale. Not all components shown. HD-7P / HD-7W Four-Post Lifts P/N 5900041 — Rev. M — July 2019...
  • Page 39 Lifting Cables, depending on how far the Piston was extended. 25. If you see slack in the Lifting Cables, this is normal. It will go away when you start using the Lift. HD-7P / HD-7W Four-Post Lifts P/N 5900041 — Rev. M — July 2019...
  • Page 40 12. Return to the Small Window and reinstall the Cable Sheave. 13. Double check to make sure Lifting Cable D is correctly positioned in the Cable Sheave in the Small Window. HD-7P / HD-7W Four-Post Lifts P/N 5900041 — Rev. M — July 2019...
  • Page 41 Lifting Cables, depending on how far the Piston was extended. 25. If you see slack in the Lifting Cables, this is normal. It will go away when you start using the Lift. HD-7P / HD-7W Four-Post Lifts P/N 5900041 — Rev. M — July 2019...
  • Page 42 The Ferrule goes around the Rod and under the Threads. The Nut goes onto the Threads. 6. Tighten the Nut. Remember that the Ferrule can only be used once; do not tighten the Nut until everything is ready. HD-7P / HD-7W Four-Post Lifts P/N 5900041 — Rev. M — July 2019...
  • Page 43 Air Cylinder on each Post. All four Air Cylinders must be set up correctly or you will not be able to get your Runways off their Safety Locks. Drawing not to scale. Some components not shown. Air Lines shown outside Steel Tubes for clarity. HD-7P / HD-7W Four-Post Lifts P/N 5900041 — Rev. M — July 2019...
  • Page 44 5. Leave the Power Unit end of the Air Line hanging out of the Flex Tube for now. It will be connected to the Pushbutton Air Valve later in the installation process. HD-7P / HD-7W Four-Post Lifts P/N 5900041 — Rev. M — July 2019...
  • Page 45 6. Leave the Straight end of the Hydraulic Hose coming out of the Flex Tube; it will be connected to the Power Unit later in the installation. HD-7P / HD-7W Four-Post Lifts P/N 5900041 — Rev. M — July 2019...
  • Page 46 7. Leave the Power Unit end of the Return Line hanging out of the Flex Tube for now. It will be connected to an Elbow Compression Fitting and to the Power Unit later in the installation. HD-7P / HD-7W Four-Post Lifts P/N 5900041 — Rev. M — July 2019...
  • Page 47 Damage to the motor caused by water is covered by the warranty. The Power Unit is heavy. BendPak recommends having one person hold the Power Unit while another person bolts it into place. To install the Power Unit: 1.
  • Page 48 Dexron III, Dexron VI, Mercon V, Mercon LV, or any synthetic multi-Vehicle automatic transmission fluid. Do not connect the Power Unit to a power source at this point. 3. Replace the Reservoir Cap. HD-7P / HD-7W Four-Post Lifts P/N 5900041 — Rev. M — July 2019...
  • Page 49 Includes the hole to which the Flex Tube connects. BendPak recommends orienting the Flex Tube so that the lines coming out of it are near where they connect on the Power Unit and to the Pushbutton Air Valve.
  • Page 50 5. Holding the Flex Tube by the Plastic Collar, put the Threads through the hole on the Flex Tube from underneath Angle Plate 6. Screw the Plastic Nut back onto the Threads and tighten. HD-7P / HD-7W Four-Post Lifts P/N 5900041 — Rev. M — July 2019...
  • Page 51 Use the two holes on the Pushbutton Air Valve on the side away from the actual pushbutton. If you use the holes next to the pushbutton, the Zero Angle Bracket interferes with the pushbutton when you try to use it. HD-7P / HD-7W Four-Post Lifts P/N 5900041 — Rev. M — July 2019...
  • Page 52 . Double check to make sure you are attaching the Air Line to the Pushbutton Air Valve. For the customer-supplied air pressure, 3 to 25 cfm at 50 to 150 psi is required. HD-7P / HD-7W Four-Post Lifts P/N 5900041 — Rev. M — July 2019...
  • Page 53 Do not attach the Air Line to the to the Power Unit and not the Air Line. Power Unit by mistake; it connects to the Pushbutton Air Valve HD-7P / HD-7W Four-Post Lifts P/N 5900041 — Rev. M — July 2019...
  • Page 54 The Hydraulic Out and Return Line ports for HD-7P and HD-7W Power Units are shown below. Hydraulic Out ports on the Power Units are labeled P below, while Return Line ports are labeled R. Port labels on individual Power Units may be slightly different or may not be present at all.
  • Page 55 Power Out connector whose Shipping Plug you just removed. 4. Connect and securely tighten the Hydraulic Hose coming out of the Flex Tube to the JIC Connector of the JCI-to-ORB Fitting. HD-7P / HD-7W Four-Post Lifts P/N 5900041 — Rev. M — July 2019...
  • Page 56 • a Thermal Disconnect Switch Refer to Wiring Diagrams for wiring information for your Lift’s Power Unit. Additional information is supplied in the sections describing these tasks. HD-7P / HD-7W Four-Post Lifts P/N 5900041 — Rev. M — July 2019...
  • Page 57 Electrical Box. Have the Electrician use that wiring information to wire the Power Unit to the power source. You can also find the Wiring Diagram for your Power Unit in Wiring Diagrams. 3. Close the Electrical Box. HD-7P / HD-7W Four-Post Lifts P/N 5900041 — Rev. M — July 2019...
  • Page 58 (NEC) requirement. They are designed to interrupt electrical power in the event of an electrical circuit fault, emergency situation, or when equipment is undergoing service or maintenance. BendPak strongly recommends that you install a Power Disconnect Switch that is properly rated for the incoming power. ⚠...
  • Page 59 Use only the Anchor Bolts that came with your Lift. Only install your Lift on a Concrete floor. Make sure to get the correct amount of Effective Embedment and use the correct amount of Torque. HD-7P / HD-7W Four-Post Lifts P/N 5900041 — Rev. M — July 2019...
  • Page 60 Concrete or Anchor Bolts do not meet these specifications, it could lead to product damage, Vehicle damage, personal injury, or even loss of life. BendPak Lifts are supplied with installation instructions and Concrete fasteners meeting the criteria as prescribed by the current version of the American National Standard “Automotive Lifts – Safety Requirements for Construction, Testing, and Validation”...
  • Page 61 3. Vacuum each hole clean. BendPak recommends using a vacuum to get the hole very clean. You can also use a wire brush, make sure to thoroughly clean each hole hand pump, or compressed air; just ream the hole. Do make the hole any wider than the drill bit made it.
  • Page 62 Torqueing the Nut forces the Wedge up, forcing out the Expansion Sleeve and pressing it tightly against the Concrete, which gives you the holding strength you need. HD-7P / HD-7W Four-Post Lifts P/N 5900041 — Rev. M — July 2019...
  • Page 63 Lift again and listen as the Safety Locks engage. 5. When you are satisfied the Lift is level, firmly secure the Nuts at the top of each Post. HD-7P / HD-7W Four-Post Lifts P/N 5900041 — Rev. M — July 2019...
  • Page 64 The accessories available for your Lift include: • Tire Stops. Installed at the Front of the Lift. Hold the Tires of the Vehicle in position. BendPak recommends chocking the rear Tires, so that the Vehicle stays in place. Included with the Lift.
  • Page 65 9. Move the Lift to the desired location. 10. Raise the Lift to a locking position and engage it there. 11. Take off all four Caster Kit assemblies. HD-7P / HD-7W Four-Post Lifts P/N 5900041 — Rev. M — July 2019...
  • Page 66 Put a small amount of white lithium grease or similar on each lubrication point before you use the Lift and monthly after putting the Lift into service. HD-7P / HD-7W Four-Post Lifts P/N 5900041 — Rev. M — July 2019...
  • Page 67 Performing an Operational Test BendPak strongly recommends doing an Operational Test of your Lift with a typical Vehicle before starting normal service (a typical Vehicle is not required, but is recommended). ⚠ DANGER When you even hear the words “automotive lift,” your brain should automatically remember that lifting a Vehicle is a serious endeavor with life-threatening risks.
  • Page 68 If it has not been done already, perform an Operational Test of the Lift with a typical Vehicle. Refer Performing an Operational Test. • Make sure a copy of the Installation and Operation Manual is left with the Lift. HD-7P / HD-7W Four-Post Lifts P/N 5900041 — Rev. M — July 2019...

  • Page 69: Operation

    Check the Vehicle. Never exceed the Lift’s weight rating. Do not allow people inside a Vehicle you are going to raise. Make sure the Vehicle is not overbalanced on either end or either side. HD-7P / HD-7W Four-Post Lifts P/N 5900041 — Rev. M — July 2019...
  • Page 70 (on ground), release Handle when they stop. Pushbutton and Lowering Do not press and hold Handle. Pushbutton. 5. Make sure all four Posts are engaged at same height. HD-7P / HD-7W Four-Post Lifts P/N 5900041 — Rev. M — July 2019...
  • Page 71 5. With the Runways engaged on the Safety Locks, check around the Vehicle to make sure everything looks good. If you see anything wrong, fix it before anyone gets near the Runways or goes under them. HD-7P / HD-7W Four-Post Lifts P/N 5900041 — Rev. M — July 2019...
  • Page 72 4. When the Runways are fully lowered (on the ground), release the Pushbutton and the Lowering Handle. 5. Remove the tire chocks. 6. Drive the Vehicle off the Runways. HD-7P / HD-7W Four-Post Lifts P/N 5900041 — Rev. M — July 2019...

  • Page 73: Maintenance

    ⚠ WARNING: Do not operate your Lift if you find maintenance issues; instead, take the Lift out of service, then contact your dealer, visit bendpak.com/support, email techsupport@bendpak.com, or call (800) 253-2363. HD-7P / HD-7W Four-Post Lifts P/N 5900041 — Rev. M — July 2019...
  • Page 74 Visually check for any broken wires. One way to check for crown breaks is to run a cloth along the rope to check for possible snags. d. With an awl, probe between wires and strands and raise any wires that appear loose. HD-7P / HD-7W Four-Post Lifts P/N 5900041 — Rev. M — July 2019...

  • Page 75: Troubleshooting

    Crosstubes using white lithium grease. If the Lift is new, a break-in period may be needed; run the Lift several times each day. If the noises persist, contact BendPak Support. If you continue to have issues with your Lift, take it out of service, then contact your dealer, go to bendpak.com/support, email...
  • Page 76 4. Add additional Hydraulic Fluid if necessary. If your Lift is still moving erratically or making odd noises after bleeding the Hydraulic System, refer to Troubleshooting for more information. HD-7P / HD-7W Four-Post Lifts P/N 5900041 — Rev. M — July 2019...

  • Page 77: Wiring Diagrams

    Wiring Diagrams 5585280 5585181 5585178 HD-7P / HD-7W Four-Post Lifts P/N 5900041 — Rev. M — July 2019...
  • Page 78 5585182 5585247 HD-7P / HD-7W Four-Post Lifts P/N 5900041 — Rev. M — July 2019...

  • Page 79: Labels

    Labels HD-7P / HD-7W Four-Post Lifts P/N 5900041 — Rev. M — July 2019...
  • Page 80 HD-7P / HD-7W Four-Post Lifts P/N 5900041 — Rev. M — July 2019...
  • Page 81 HD-7P / HD-7W Four-Post Lifts P/N 5900041 — Rev. M — July 2019...

  • Page 82: Parts Drawings

    Parts Drawings HD-7P / HD-7W Four-Post Lifts P/N 5900041 — Rev. M — July 2019...
  • Page 83 HD-7P / HD-7W Four-Post Lifts P/N 5900041 — Rev. M — July 2019...
  • Page 84 HD-7P / HD-7W Four-Post Lifts P/N 5900041 — Rev. M — July 2019...
  • Page 85 HD-7P / HD-7W Four-Post Lifts P/N 5900041 — Rev. M — July 2019...
  • Page 86 HD-7P / HD-7W Four-Post Lifts P/N 5900041 — Rev. M — July 2019...
  • Page 87 HD-7P / HD-7W Four-Post Lifts P/N 5900041 — Rev. M — July 2019...
  • Page 88 HD-7P / HD-7W Four-Post Lifts P/N 5900041 — Rev. M — July 2019...
  • Page 89 HD-7P / HD-7W Four-Post Lifts P/N 5900041 — Rev. M — July 2019...

  • Page 90: Ali Store

    The ALI Store is your trusted source for workplace safety! Visit today and get the training and materials you need to work safely: http://www.autolift.org/ali-store/. HD-7P / HD-7W Four-Post Lifts P/N 5900041 — Rev. M — July 2019...

  • Page 91: Maintenance Log

    Maintenance Log HD-7P / HD-7W Four-Post Lifts P/N 5900041 — Rev. M — July 2019...
  • Page 92 1645 Lemonwood Drive Santa Paula, CA, 93060 USA © 2019 BendPak Inc. All rights reserved. bendpak.com...

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