BendPak HD-9STX Installation And Operation Manual
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BendPak HD-9STX Installation And Operation Manual

9,000 pound capacity commercial grade four-post lifts
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INSTALLATION AND OPERATION MANUAL
9,000 POUND CAPACITY
COMMERCIAL GRADE
FOUR-POST LIFTS
MODELS:
HD-9ST
HD-9
HD-9STX
HD-9XW
VERSION E
Keep this operation manual near the
machine at all times. Make sure that
ALL USERS read this manual.
SHIPPING DAMAGE CLAIMS
When this equipment is shipped, title passes to the
purchaser upon receipt from the carrier.
Consequently, claims for the material damaged in shipment
must be made by the purchaser against the transportation
company at the time shipment is received.
PLEASE READ THE ENTIRE CONTENTS OF THIS MANUAL PRIOR TO
INSTALLATION AND OPERATION. BY PROCEEDING YOU AGREE THAT
YOU FULLY UNDERSTAND AND COMPREHEND THE FULL CONTENTS OF
THIS MANUAL. FORWARD THIS MANUAL TO ALL OPERATORS. FAILURE TO
OPERATE THIS EQUIPMENT AS DIRECTED MAY CAUSE INJURY OR DEATH.
BE SAFE
Your new lift was designed and built with safety in mind.
However, your overall safety can be increased by proper
training and thoughtful operation on the part of the
operator. DO NOT operate or repair this equipment
without reading this manual and the important safety
instructions shown inside.
Manual REV B 12-01-08
1645 Lemonwood Dr.
Santa Paula, CA. 93060, USA
Toll Free 1-800-253-2363
Tel: 1-805-933-9970
Fax: 1-805-933-9160
www.bendpak.com

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  • Page 1 INSTALLATION AND OPERATION MANUAL 9,000 POUND CAPACITY COMMERCIAL GRADE FOUR-POST LIFTS MODELS: HD-9ST HD-9 HD-9STX HD-9XW VERSION E Keep this operation manual near the machine at all times. Make sure that ALL USERS read this manual. SHIPPING DAMAGE CLAIMS BE SAFE When this equipment is shipped, title passes to the Your new lift was designed and built with safety in mind.

  • Page 2: Warranty / Serial Number Information

    PRODUCT WARRANTY BendPak 4-Post Lifts are covered under warranty for five years on equipment structure, to be free of defects in material and workmanship. Power units, hydraulic cylinders, and all other assembly components such as turnplates, slip plates, cables, chains, valves, switches etc.

  • Page 3: Defi Nitions Of Hazard Levels

    Our willingness to practices which may result in minor personal injury, assist in helping you process your claim does not make product or property damage. BendPak responsible for collection of claims or replacement of lost or damaged materials.

  • Page 4: Table Of Contents

    TABLE OF CONTENTS Contents Page No. Warranty / Serial Number Information ........... . 2 Defi...

  • Page 5: Installer Operator/ Protective Equipment

    I understand that Bendpak lifts are designed to be installation and operation activities. installed in indoor locations only. Failure to follow...

  • Page 6: Introduction

    INTRODUCTION 1. Carefully remove the crating and packing 2. Check the voltage, phase and proper amperage materials. CAUTION! Be careful when cutting steel requirements for the motor shown on the motor plate. banding material as items may become loose and fall Wiring should be performed by a certified electrician causing personal harm or injury.

  • Page 7: Tools Required

    HD-9ST 3.5” Min. Thickness / 2,500 PSI HD-9 3.5” Min. Thickness / 2,500 PSI 5. Lift is designed for INDOOR INSTALLATION ONLY. HD-9STX 3.5” Min. Thickness / 2,500 PSI HD-9XW 3.5” Min. Thickness / 2,500 PSI STEP 2 ( Floor Requirements )

  • Page 8: Assembly View / Description Of Parts

    When removing the lift from shipping angles pay close attention as the posts can slide and can cause injury. Prior to removing the bolts make sure the posts are held securely by a fork lift or some other heavy lifting device. HD-9 SERIES ASSEMBLY VIEW...

  • Page 9: Floor Plan / Specifi Cations

    FLOOR PLAN *IMPORTANT NOTE* Check Diagonal Measurements To Ensure Square Layout Diagonal Measurements Must Be Equal. MODEL HD-9ST HD-9STX HD-9 HD-9XW Lifting Capacity 9,000 lbs / 4082 Kg. 9,000 lbs / 4082 Kg. 9,000 lbs. / 4082 Kg. 9,000 lbs. / 4082 Kg.

  • Page 10: Power Unit Location

    POWER UNIT LOCATION IMPORTANT NOTE The Power Unit can be located at either “X” For the remainder of this instruction we will location shown below. It is important to locate illustrate the Power Unit mounted at the the POWERSIDE Runway (with Cylinder) on DRIVER-SIDE (LEFT) FRONT Column - TOP the SAME SIDE as the power unit location.

  • Page 11: Step 3 / Column And Cross Tube Installation

    1/2” per Column using shims and anchors provided with the lift. A maximum shim thickness of 2” is possible by ordering optional shim plates. Contact your authorized BendPak Distributor for ordering information. 3. Using a forklift or crane, raise the cross tubes (making sure the Plastic Slide Blocks are still in position) and drop down into the top of the Columns.

  • Page 12: Step 4 / Raising The Cross Tubes

    The Columns and Cross Tubes will now be in Manually raise the Cross Tubes until the primary position and spaced properly for the Runways. Safety Locks engage and rest on the lock position second down from the top of the Ladder or approximately 66” Install the Column TOP CAPS using the M16 X 2 off the ground.

  • Page 13: Step 5 / Powerside Runway Installation

    STEP 5 Fig 5.4 ( Powerside Runway Installation ) 1. Locate the Powerside Runway easily identified by the Cylinder and Sheave roller mounting structures welded on the underside. The Powerside Runway will be positioned on the side of the lift where the power unit is installed. (See Fig.

  • Page 15: Step 7 / Cable Sheave Installation

    STEP 7 ( Cable / Sheave Installation ) 1. Inspect Cables to insure proper lengths. All Cables DANGER! should have ID tags showing proper Cable lengths. Failure to route Lifting Cables as described may lead to serious personal injury and/or death to operator or 2.

  • Page 16: Step 9 / Power Unit Installation

    STEP 9 Fig 8.3 ( Power Unit Installation ) Mount the Power Unit to the Mounting Bracket using the M8 Hex Head Bolts and Nylock Nuts then fi ll the reservoir with 12 quarts of 10-WT hydraulic oil or Dexron III automatic transmission fl...

  • Page 17: Step 10 / Routing Hydraulic Hoses

    The standard Power Unit for your lift is 220 volt, 60HZ, single phase. All wiring must be performed by a certifi ed electrician only. SEE WIRING INSTRUCTIONS AFFIXED TO MOTOR FOR PROPER WIRING INSTRUCTIONS. WARNING ! DO NOT run Power Unit with no oil. Damage to pump can occur. The Power Unit must be kept dry.
  • Page 18 2. Install the 90-degree Hydraulic Fitting in the port at the 5. Connect Hoses as shown below making sure to pass ram end of the Cylinder. On the pipe thread side of the through the retaining rings. MAKE SURE HOSES ARE Fitting it is recommended to use Teflon Tape or pipe sealer.

  • Page 19: Step 11 / Routing Air Lines

    STEP 11 (Routing Air Lines ) Route the air line as shown below making sure to position the push button air valve with the INLET facing towards the AIR SOURCE and the OUTLET facing the direction of the LIFT. A filter/regulator/lubricator must be installed on air supply at lift. Failure to do so will void the warranty. Cut the provided 1/4”...
  • Page 20 DANGER! DO NOT PERFORM ANY MAINTENANCE OR INSTALLATION OF ANY COMPONENTS WITH OUT FIRST ENSURING THAT ELECTRICAL POWER HAS BEEN DISCONNECTED AT THE SOURCE OR PANEL AND CANNOT BE RE-ENERGIZED UNTIL ALL MAINTENANCE AND/OR INSTALLATION PROCEDURES ARE COMPLETED. IMPORTANT POWER-UNIT INSTALLATION NOTES DO NOT run power unit with no oil.

  • Page 22: Step 12 / Power Unit Hook Up

    STEP 12 STEP 13 ( Power Unit Hook Up ) ( Inspecting The Slack Safety Springs ) 1. Have a certified electrician run the power supply to motor. Refer to the data plate found on the motor for proper power supply and wire size. The following steps involve the SLACK CABLE SAFETY DEVICE and MAIN SAFETY.

  • Page 23: Step 15 / Anchoring The Columns

    Check to make sure that all Slack Safety Locks are cleared and free. (See Fig. 14.1) KEEP HANDS AND FEET CLEAR. Remove hands and feet from any moving parts. Keep feet clear of lift when lowering. Avoid pinch points. Check all MAIN SAFETY LOCKS to make sure they move freely and spring back to the lock position when released.

  • Page 24: Step 16 / Attaching Approach Ramps / Tire Stops

    STEP 16 (Attaching the Approach Ramp /Tire Stops) 1. Install the Front Tire Stops at the forward side of the ALWAYS WEAR SAFETY GOGGLES. lift using the M14 x 2 Hex Bolts, Nuts and washers. (See Fig. 16.1) 4. Assemble the Washers and Nuts on the anchors then tap each hole with a hammer until the washer rests against base plate.

  • Page 25: Step 18 Bleeding

    STEP 17 Fig 17.2 ( Leveling / Synchronizing ) 1. Using an engineer’s automatic Level (transit), locate the Level, at a convenient location in the shop that allows an unobstructed view of all four corners of the runways. Fig 17.1 11.
  • Page 27 Adapter Plate Required for HD-9,12,14 Adapter Plate Required for HD-9,12,14...
  • Page 28 Caster Kit Installation and Operation DO NOT ATTEMPT THE FOLLOWING PROCEDURE UNLESS THE LIFT IS ON LEVEL GROUND. THE LIFT MAY ROLL UNCONTROLLABLY IF ATTEMPTED ON UN-LEVEL SURFACE. 4. The wheel assemblies will raise the Columns slightly off the ground once the lift Cross Tubes have fully settled CASTER KIT COMPLETE on top of the Caster assembly frames.

  • Page 29: Step 19 / Operation/ Maintenance

    STEP 19 To Lower Lift; 1. Before lowering vehicle, be sure all personnel are (Operation) clear of the lift and surrounding area. Pay careful To Raise Lift; attention to overhead clearances. Insure all tools and 1. Position vehicle tires in the center of each Runway. equipment have been cleared from under the lift.
  • Page 30 WIRE ROPE INSPECTION AND MAINTENANCE Lifting cables should be replaced every three - five years or when visible signs of damage are apparent. DO NOT USE LIFT WITH DEFECTIVE / WORN CABLES. Lifting cables should be maintained in a well-lubricated condition at all times. Wire rope is only fully protected when each wire strand is lubricated both internal and external.
  • Page 33 Safe Lift Operation Automotive and truck lifts are critical to the operation and profitability of your business. The safe use of this and other lifts in your shop is critical in preventing employee injuries and damage to customer’s vehicles. By operating lifts safely you can insure that your shop is profitable, productive and safe.
  • Page 34 DO NOT leave the controls while the lift is still in motion. DO NOT stand directly in front of the vehicle or in the bay when vehicle is being loaded or driven into position. DO NOT Go near vehicle or attempt to work on the vehicle when being raised or lowered. REMAIN CLEAR of lift when raising or lowering vehicle.

  • Page 35: Troubleshooting Guide

    LIFT WILL NOT RAISE POSSIBLE CAUSE 1. Air in oil, (1,2,8,13) 2. Cylinder binding, (9) 3. Cylinder leaks internally, (9) 4. Motor run backward under pressure, (11) 5. Lowering valve leaks, (3,4,6,10,11) 6. Motor runs backwards, (7,14,11) 7. Pump damaged, (10,11) 8.
  • Page 36 MOTOR WILL NOT RUN POSSIBLE CAUSE Fuse blown, (5,2,1,3,4) Limit switch burned out, (1,2,3,4) Microswitch burned out, (1,2,3,4) Motor burned out, (1,2,3,4,6) Voltage to motor incorrect, (2,1,8) REMEDY INSTRUCTION Check for correct voltage ......Compare supply voltage with voltage on motor name tag.
  • Page 37 WILL NOT RAISE LOADED LIFT POSSIBLE CAUSE 1. Air in oil, (1,2,3,4) 2. Cylinder binding, (5) 3. Cylinder leaks internally, (5) 4. Lift overloaded, (6,5) 5. Lowering valve leaks, (7,8,1,5,9) 6. Motor runs backwards, (10,12,9) 7. Pump damaged, (5,9) 8. Pump won’t prime, (1,2,3,4,5,11,9) 9.
  • Page 38 LIFT WILL NOT STAY UP POSSIBLE CAUSE 1. Air in oil, (1,2,3) 2. Check valve leaks, (6) 3. Cylinders leak internally, (7) 4. Lowering valve leaks, (4,5,1,7,6) 5. Leaking fittings, (8) REMEDY INSTRUCTION 1. Check oil level ........The oil level should be up to the bleed screw in the reservoir with the lift all the way down.
  • Page 39 MAINTENANCE RECORDS ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________...
  • Page 49 MAINTENANCE RECORDS ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________...
  • Page 50 For Parts Or Service Contact: BendPak Inc. / Ranger Products 1645 Lemonwood Dr. Santa Paula, CA. 93060 Tel: 1-805-933-9970 Toll Free: 1-800-253-2363 Fax: 1-805-933-9160 www.bendpak.com www.rangerproducts.com...

This manual is also suitable for:

Hd-9xwHd-9Hd-9st

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