BendPak HDS-14 Installation And Operation Manual
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BendPak HDS-14 Installation And Operation Manual

14,000 pound capacity, commercial grade four post auto / truck lift
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EUROPEAN USERS
400V 50Hz SUPPLY DETAILS ARE
INCLUDED WITH ELECTRICAL CON-
TROL BOX. DISREGARD SUPPLY WIR-
ING DETAILS IN THIS MANUAL
INSTALLATION AND OPERATION MANUAL
14,000 POUND CAPACITY
COMMERCIAL GRADE
FOUR-POST LIFTS
MODELS:
HDS-14
HDS-14X
ORIGINAL INSTRUCTIONS IN
ENGLISH LANGUAGE
RECEIVING
The shipment should be thoroughly inspected as soon as it
is received. The signed Bill of Lading is acknowledgement
by the shipping carrier as receipt of this product as listed
in your invoice as being in a good condition of shipment. If
any of these goods listed on this Bill of Lading are missing
or damaged, do not accept goods until the shipping carrier
makes a notation on the freight bill of the missing or dam-
aged goods. Do this for your own protection.
PLEASE READ THE ENTIRE CONTENTS OF THIS MANUAL PRIOR TO INSTAL-
LATION AND OPERATION. BY PROCEEDING WITH LIFT INSTALLATION
AND
OPERATION
AND
FORWARD THIS MANUAL TO ALL OPERATORS. FAILURE TO OPER-
ATE THIS EQUIPMENT AS DIRECTED MAY CAUSE INJURY OR DEATH.
VER C
VER C
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS
YOU
AGREE
COMPREHEND
THE
BE SAFE
Your new lift was designed and built with safety in mind.
However, your overall safety can be increased with proper
training and thoughtful operation on the part of the opera-
tor. DO NOT operate or repair this equipment without
reading this manual and the important safety instructions
shown inside. Keep this operation manual near the lift at
all times. Make sure that ALL USERS read and understand
this manual.
THAT
YOU
FULLY
FULL
CONTENTS
OF
Keep this operation manual near the
machine at all times. Make sure that
ALL USERS read this manual.
Santa Paula, CA. 93060, USA
Toll Free 1-800-253-2363
UNDERSTAND
THIS
MANUAL.
REV E 09-12-14
Manual
p/n 5900161
1645 Lemonwood Dr.
Tel: 1-805-933-9970
Fax: 1-805-933-9160
www.bendpak.com

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  • Page 1 REV E 09-12-14 Manual p/n 5900161 INSTALLATION AND OPERATION MANUAL 14,000 POUND CAPACITY COMMERCIAL GRADE FOUR-POST LIFTS MODELS: HDS-14 VER C HDS-14X VER C Keep this operation manual near the ORIGINAL INSTRUCTIONS IN machine at all times. Make sure that ENGLISH LANGUAGE ALL USERS read this manual.

  • Page 2: Warranty / Serial Number Information

    Our comprehensive product warranty means more than a commitment to you; it’s also a commitment to the value of your new BendPak lift. For full warranty details and to register your new lift contact your nearest BendPak dealer or visit http:/ / www.bendpak.com/ support/ warranty/...

  • Page 3: Definitions Of Hazard Levels

    Our willingness to practices which may result in minor personal injury, assist in helping you process your claim does not make product or property damage. BendPak responsible for collection of claims or replacement of lost or damaged materials.

  • Page 4: Table Of Contents

    TABLE OF CONTENTS Contents Page No. Warranty / Serial Number Information ......... . .2 Definitions of Hazard Levels .

  • Page 5: Installer Operator/ Protective Equipment

    Eye protection is essential during installa- I understand that BendPak lifts are designed to be tion and operation activities. Safety glasses installed in indoor locations only. Failure to follow instal- with side shields, goggles, or face shields lation instructions may lead to serious personal injury or are acceptable.

  • Page 6: Introduction

    INTRODUCTION 1. Carefully remove the crating and packing 2. Check the voltage, phase and proper amperage materials. CAUTION! Be careful when cutting steel requirements for the motor shown on the motor plate. banding material as items may become loose and fall Wiring should be performed by a certified electrician only.

  • Page 7: Tools Required

    28 days minimum. IMPORTANT NOTE: BendPak lifts are supplied with installation instructions and concrete fasteners meeting the criteria as prescribed by the American National Standard "Automotive Lifts - Safety Requirements for Construction, Testing, and Validation" ANSI/ALI ALCTV-2011. Lift buyers are responsible for any special regional structural and/or seismic anchoring requirements specified by any other agencies and/or codes such as the Uniform Building Code (UBC) and/or International Building Code (IBC).

  • Page 9: Floor Plan / Specifications

    FLOOR PLAN *IMPORTANT NOTE* Check Diagonal Measurements To Ensure Square Layout Diagonal Measurements Must Be Equal. MODEL HDS-14 HDS-14X Lifting Capacity 14,000 /6350 Kg. 14,000 Lbs. / 6350 Kg. Max Capacity Front Axle 7,000 lbs. / 3175 Kg. 7,000 lbs. / 3175 Kg.

  • Page 10: Clearances

    CLEARANCES HDS LIGHT DUTY 54in 24in 1372mm 610mm MINIMUM TO MINIMUM TO NEAREST BAY NEAREST WALL OR OBSTRUCTION APPROACH B. Place target on floor at column positions (NOT 1. Lift Location: Use architects plan and Engineers on column base plates) and record readings. automatic level (transit) when available to locate lift.

  • Page 11: Power Unit Location

    POWER UNIT LOCATION IMPORTANT NOTE ! The Power Unit can be located at either “X” For the remainder of this instruction we will location shown below. It is important to lo- illustrate the Power Unit mounted at the cate the POWERSIDE runway (with cylinder) DRIVER-SIDE (LEFT) FRONT column - TOP on the SAME SIDE as the Power Unit loca- ILLUSTRATION.

  • Page 12: Step 3 / Column And Cross Tube Installation

    A maximum shim thickness Fig 3.5 of 2” is possible by ordering optional Shim Plates. Contact your authorized BendPak Distributor for ordering information. 3. Using a forklift or crane, raise the Cross Tubes (making sure the Plastic Slide Blocks are still in position) and drop down into the top of the Columns.

  • Page 13: Step 4 / Raising The Cross Tubes

    5. The Columns and Cross Tubes will now be in position 2. Manually raise the Cross Tubes until the Primary and spaced properly for the runways. Safety Locks engage and rest on the third or fourth lock position or approximately 24” off the ground. It is impor- Thread the jam nut all the way to the Ladder.

  • Page 14: Step 5 / Powerside Runway Installation

    STEP 5 4. Position the Powerside Runway on top of the Cross Tubes with the Utility Rail towards the center. The fitting (Powerside Runway Installation) holes located at the side of the Powerside Runway should be adjacent to the Power Unit Column. Align the holes in 1.

  • Page 15: Step 7 / Cable Sheave Installation

    STEP 7 (Sheave Installation) DANGER ! DO NOT PROCEED unless visual confirmation is made of ALL Safety Locks. ALL Locks MUST be engaged before proceeding. Failure to comply with these instructions may result in severe personal injury or death. (See page 13) Fig.

  • Page 16: Step 8 / Cable Installation

    5595065 HDS/HDSO-14/ 14LSX/14LSXE 12 x 4,100mm, Cable “A” B HDS-14X 5595066 HDS/HDSO-14/ 14LSX/14LSXE 12 x 5,732mm, Cable “B” C HDS-14X 5595067 HDS-14 / 14LSXE 12 x 10,101mm, Cable "C" D HDS-14X 5595068 HDS-14 / 14LSXE 12 x 11,726mm, Cable "D"...
  • Page 17 The Cylinder Flange Plate MUST be installed with the Guide Assembly facing down and the Cylinder Retainer Plate on the outside of the guide. Lug ends of Cables start at Cylinder. (See Fig. 8.3) DANGER ! Failure to route lifting cables as described may lead to serious personal injury and/or death to operator or bystander and/or may cause damage to property.

  • Page 18: Step 9 / Power Unit Installation

    3. Secure using the M22 Hex Nuts and Flat Washers. STEP 9 Tighten each nut until there is at least one inch of thread (Power Unit Installation) protruding through the top of the Nut. The Cables will remain loose until start up and final Cable adjustments Mount the Power Unit, the Flex Tube Mounting are made.

  • Page 19: Step 10 / Routing Hydraulic Hoses

    The standard Power Unit for your lift is 220 volt, 60HZ, single phase. All wiring must be per- formed by a certified electrician only. SEE WIRING INSTRUCTIONS AFFIXED TO MOTOR FOR PROPER WIRING INSTRUCTIONS. WARNING ! DO NOT run Power Unit with no oil. Damage to pump can occur. The Power Unit must be kept dry.
  • Page 20 Fig 10.5 90° Air Line Compression Fitting 90° Air Line Compression Fitting 90° O-Ring Fitting 5. Route both the Power Unit Hydraulic Hose and TWO (2) lengths of Air Line through the Flex Hose. (See Fig. 10.6) Fig. 10.2 Fig 10.6 2.

  • Page 21: Step 11 / Routing Air Lines

    7. Connect the hydraulic hose and air line as shown below STEP 11 making sure the hydraulic hose passes through the retain- ( Routing Air Lines) ing rings. MAKE SURE HOSES ARE KEPT CLEAR OF CABLES. There will be one air line hose left unconnected in 1.
  • Page 22 SAFETY AIR LINE ROUTING NOTE: CUT THE PROVIDED 1/4” AIR LINE TUBING WITH A SHARP BLADE TO LENGTHS AS REQUIRED. TUBING MUST BE CUT SQUARE WITH ALL PLASTIC BURRS REMOVED. AIR TUBING ASSEMBLY: SEE PAGE 19 FOR ASSEMBLY OF AIR LINE TUBING INTO FITTING. CAUTION: REMOVING THE AIR TUBING FROM THE COMPRESSION FITTINGS WILL CAUSE DAMAGE TO THE TUBING ITSELF.
  • Page 23 DANGER! DO NOT PERFORM ANY MAINTENANCE OR INSTALLATION OF ANY COMPONENTS WITH OUT FIRST ENSURING THAT ELECTRICAL POWER HAS BEEN DISCONNECTED AT THE SOURCE OR PANEL AND CANNOT BE RE-ENERGIZED UNTIL ALL MAINTENANCE AND/OR INSTALLATION PROCEDURES ARE COMPLETED. IMPORTANT POWER-UNIT INSTALLATION NOTES n DO NOT run power unit with no oil.

  • Page 25: Step 12 / Power Unit Hook Up

    STEP 12 STEP 13 (Power Unit Hook Up) (Inspecting The Slack Safety Springs) 1. Have a certified electrician run the power supply to motor. Refer to the data plate found on the motor for proper power supply and wire size. The following steps involve the SLACK CABLE SAFETY DEVICE and MAIN SAFETY.

  • Page 26: Step 15 / Anchoring The Columns

    Cable to reach the proper height. The Cable Nuts MUST be tightened until BendPak lifts are supplied with installation instructions and concrete fasteners meeting the there is at least one inch of threads protruding through criteria as prescribed by the American National the nut.

  • Page 27: Step 16 / Attaching Approach Ramps / Tire Stops

    STEP 16 Fig. 15.2 (Installing Accessories) 1. Install the Approach Ramps on the entry side of the lift. Use the Lower Pin Tube. (See Fig. 16.1 ) After drilling, remove dust thoroughly from each hole using compressed air and/or bristle brush. Make certain that the Columns remain aligned with the chalk line.

  • Page 28: Step 17 / Leveling System

    Note: Use a pencil, marking pen or attach a paper clip onto the target scale at the cross hair reference. WARNING ! 6. Next, move the target and place it at point “B” on the Wheels Chock must be used on the rear wheels. runway.

  • Page 29: Step 18 / Bleeding

    POST-INSTALLATION CHECK-OFF STEP 18 (Bleeding) n Columns properly shimmed and stable 1. Lift must be fully lowered before changing or adding n Anchor Bolts tightened fluid. n Pivot / Sheave Pins properly attached 2. Raise and lower lift six times. The Cylinder is self- n Electric power supply confirmed bleeding.

  • Page 30: Optional Equipment Installation

    OPTIONAL EQUIPMENT INSTALLATION Rolling Jack maximum weight capacity for use with HDS-14 or HDS-14X is 7,000 lb (3,175 kg) per unit. HD-9-12X-14 Rolling Jack Air Line Kit Installation Part # 5174009 REV 01-06-09...
  • Page 31 Adapter Plate Required for HD-9,12,14, HDS-14 Adapter Plate Required for HD-9,12,14, HDS-14...

  • Page 32: Step 19 / Operation Instructions

    STEP 20 or if it has broken or damaged parts. Use only quali- (Lift Operation Safety) fied lift service personnel and genuine BendPak parts to make repairs. • THOROUGHLY train all employees in use and care of lift, using manufacturer’s instructions and “Lifting It WARNING! Right”...

  • Page 33: Step 20 / Lift Operation Safety

    LIFT OPERATION SAFETY (CONT’D) • ALWAYS keep area around lift free of tools, debris, grease and oil. • NEVER overload lift. Capacity of lift is shown on DANGER! nameplate affixed to the lift. VISUALLY CONFIRM THAT ALL PRIMARY SAFETY • DO NOT stand in front of the vehicle while it is being LOCKS ARE ENGAGED BEFORE ENTERING WORK positioned in lift bay.

  • Page 34: Maintenance

    2. Check safety locks to ensure they are in good operat- ing condition. 3. Check cables and sheaves for wear. Replace worn parts as required with genuine BendPak parts. 4. Inspect adapters for damage or excessive wear. Re- place as required with genuine BendPak parts.
  • Page 35 WIRE ROPE INSPECTION AND MAINTENANCE Lifting cables should be replaced every three - five years or when visible signs of damage are apparent. DO NOT USE LIFT WITH DEFECTIVE / WORN CABLES. Lifting cables should be maintained in a well-lubricated condition at all times. Wire rope is only fully protected when each wire strand is lubricated both internal and external.
  • Page 38 Safe Lift Operation Automotive and truck lifts are critical to the operation and profitability of your business. The safe use of this and other lifts in your shop is critical in preventing employee injuries and damage to customer’s vehicles. By operating lifts safely you can ensure that your shop is profitable, productive and safe.
  • Page 39 DO NOT leave the controls while the lift is still in motion. DO NOT stand directly in front of the vehicle or in the bay when vehicle is being loaded or driven into position. DO NOT Go near vehicle or attempt to work on the vehicle when being raised or lowered. REMAIN CLEAR of lift when raising or lowering vehicle.

  • Page 40: Troubleshooting Guide

    LIFT WILL NOT RAISE POSSIBLE CAUSE 1. Air in oil, (1,2,8,13) 2. Cylinder binding, (9) 3. Cylinder leaks internally, (9) 4. Motor run backward under pressure, (11) 5. Lowering valve leaks, (3,4,6,10,11) 6. Motor runs backwards, (7,14,11) 7. Pump damaged, (10,11) 8.
  • Page 41 MOTOR WILL NOT RUN POSSIBLE CAUSE Fuse blown, (5,2,1,3,4) Limit switch burned out, (1,2,3,4) Microswitch burned out, (1,2,3,4) Motor burned out, (1,2,3,4,6) Voltage to motor incorrect, (2,1,8) REMEDY INSTRUCTION Check for correct voltage ......Compare supply voltage with voltage on motor name tag.
  • Page 42 WILL NOT RAISE LOADED LIFT POSSIBLE CAUSE 1. Air in oil, (1,2,3,4) 2. Cylinder binding, (5) 3. Cylinder leaks internally, (5) 4. Lift overloaded, (6,5) 5. Lowering valve leaks, (7,8,1,5,9) 6. Motor runs backwards, (10,12,9) 7. Pump damaged, (5,9) 8. Pump won’t prime, (1,2,3,4,5,11,9) 9.
  • Page 43 LIFT WILL NOT STAY UP POSSIBLE CAUSE 1. Air in oil, (1,2,3) 4. Lowering valve leaks, (4,5,1,7,6) 2. Check valve leaks, (6) 5. Leaking fittings, (8) 3. Cylinders leak internally, (7) REMEDY INSTRUCTION 1. Check oil level ........The oil level should be up to the bleed screw in the reservoir with the lift all the way down.
  • Page 44 Grease Port / Lubrication Locations Lubricate Once A Week Torque Recommendations VALUES ARE STATED IN FOOT POUNDS (ft-lb) SAE 0-1-2 SAE Grade 5 SAE Grade 8 SOCKET HEAD CAP SCREW CLASS 4.8 CLASS 8.8 CLASS 10.9 CLASS 12.9 Bolt Size Bolt Size (SAE) (Metric)

  • Page 45: Maintenance Records

    MAINTENANCE RECORDS ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________...
  • Page 46 MAINTENANCE RECORDS ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________...
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  • Page 56 For Parts Or Service Contact: BendPak Inc. / Ranger Products 1645 Lemonwood Dr. Santa Paula, CA. 93060 Tel: 1-805-933-9970 Toll Free: 1-800-253-2363 Fax: 1-805-933-9160 www.bendpak.com p/n 5900161...

This manual is also suitable for:

Hds-14x

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