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MOBI-EVS™ EV Battery and Powertrain Lifting System
Setup and Operation Manual
Model:
• EVS4500
• EVS4500T
• EVS3000
Original instructions in
the English language.
Designed and engineered by BendPak Inc. in Southern California, USA. Made in China.
IMPORTANT Safety Instructions, save these instructions! Read the entire contents of
this manual before using this product. Failure to follow the instructions and safety precautions in this
manual can result in severe injury or death. Make sure all other operators also read this manual. Keep
the manual near the product for future reference. By proceeding with setup and operation,
you agree that you fully understand the contents of this manual and assume full
responsibility for product use.
Manual 5900376 — Revision B — July 2024
⚠
DANGER
Agoura Hills, CA, 91301 USA
Toll Free: (800) 253-2363
Telephone: (805) 933-9970
EVS4500T
3
0440 Agoura Rd.
bendpak.com
Patent Pending
EVS4500
EVS3000
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Table of Contents
Related Manuals for BendPak MOBI-EVS EVS4500T
Summary of Contents for BendPak MOBI-EVS EVS4500T
- Page 1 Original instructions in the English language. ⚠ Designed and engineered by BendPak Inc. in Southern California, USA. Made in China. DANGER IMPORTANT Safety Instructions, save these instructions! Read the entire contents of this manual before using this product. Failure to follow the instructions and safety precautions in this manual can result in severe injury or death.
- Page 2 Copyright . Copyright © 2024 by BendPak Inc. All rights reserved. You may make copies of this document if you agree that: you will give full attribution to BendPak Inc., you will not make changes to the content, you do not gain any rights to this content, and you will not use the copies for commercial purposes.
- Page 3 Unit Information . Enter the Model Number, Serial Number, and the Date Code from the label on your unit. This information is required for part or warranty issues. Model: Serial: Date of Manufacture: EVS4500T MOBI-EVS™ Lifting System P/N 5900376 — Rev. B — July 2024...
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Page 4: Table Of Contents
Lift can access it. Technical support and service is available from your dealer, on the Web at bendpak.com/support, by email at support@bendpak.com, or by phone at (800) 253-2363, follow the prompts to reach support. -
Page 5: Shipping Information
900 chemicals identified by the State of California to cause cancer, birth defects or reproductive harm. ALWAYS use this product in accordance with BendPak’s instructions. For more information go to www.P65Warnings.ca.gov. -
Page 6: Liability Information
BendPak Inc. assumes no liability for damages resulting from: • Use of the equipment for purposes other than those described in this manual. • Modifications to the equipment without prior, written permission from BendPak. • Injury or death caused by modifying, disabling, overriding, or removing safety features. •... - Page 7 32. Make a thorough inspection of the product at least once a year. Replace any damaged or severely worn parts, decals, or warning labels. Replace worn or damaged parts with BendPak or BendPak approved parts and assemblies only.
- Page 8 Instead, take it out of service, then contact an authorized repair facility, your dealer, or BendPak at: (800) 253-2363 , follow the prompts to reach support or direct emails to support@BendPak.com.
- Page 9 3. When handling power cords, always pull by the plug rather than by the cord; this reduces the risk of damage to both plug and cord, and it will also minimize the likelihood of electric shock resulting from that damage. 4.
- Page 10 ⚠ WARNING Changes to the output pressure of the power unit may render the power unit incompatible with pressure limitations of other components in the hydraulic circuit. This may cause catastrophic failure of those components, and could result in property damage, serious personal injury, or death. ⚠...
- Page 11 ⚠ DANGER Avoid contact with the vehicles’ high-voltage cables unless the high-voltage battery has been disconnected. Proper personal protective equipment should include heavy rubber, Class 0 rated gloves. Ordinary shop gloves are not thick enough nor designed to protect against high voltage. The gloves should be inspected to verify no pin holes, cracks, tears, or splits are present.
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Page 12: Components
Components Not to scale. Not all components shown. MOBI-EVS™ Lifting System P/N 5900376 — Rev. B — July 2024... -
Page 13: Specifications
Specifications MOBI-EVS™ Battery and Powertrain Lifting System Model EVS3000 EVS4500/EVS4500T Max. Lifting Capacity 3,000 lbs. (1,361 kg) 4,500 lbs. (2,041 kg) A - Maximum Rise 77.75 in. (1,974 mm) B - Overall length 91.25 in. (2,318 mm) C - Top Deck length (with handles) 71.25 in. - Page 14 Steering Handle - Stowed Dimension Safety Lock Position EVS3000 / EVS4500 / EVS4500T Min. Height 34.25 in. (868 mm) Lock 44.75 in. (1,138 mm) Lock 54.75 in. (1,388 mm) Lock 63.5 in. (1,614 mm) Lock 72 in. (1,827 mm) Full Rise 77.75 in.
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Page 15: Setup
Use appropriate tools and equipment. Stay clear of moving parts and live electrical components. BendPak recommends referring to the ANSI/ALI ALIS Standard Safety Requirements for Installation and Service for more information on safe setup, operation, and service of your Lift. - Page 16 Select a Site for Setup and Operation Find a location for setup near where you will be using the Lift. Keep the following in mind when selecting a site: • Clearance. You must have adequate unobstructed space on all sides and enough space above the Lift for assembly and testing.
- Page 17 To unpack the MOBI-EVS Lifting System: 1. Use a pry bar and hammer to remove the top and all four sides of the shipping crate. See figure below. 2. Remove the MOBI-EVS component parts on top of and below the Lift. Set these components aside where they will not be lost or damaged.
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Page 18: To Fill The Hydraulic Fluid Reservoir
Initial Hydraulic Fluid Fill Procedure ⚠ DANGER Crushing hazard and pinch points. Do not place any part of your body between the top deck and any moving part of the Lift unless the Lift is blocked by a Jack Stand or equal device that will prevent downward movement. - Page 19 8. After the top deck has been made secure and is in a safe position, locate the circuit breaker on the electronics enclosure. Verify the circuit breaker is in the disconnected (open) position as indicated by the figure below. If the reset bar cannot be seen, press the button as indicated in the figure. The Reset Bar should rotate out.
- Page 20 14. Open the Parts Box and retrieve the Control Pendant. Push the Stop button. It should click and remain in the down “off” position. 15. Connect the Control Pendant’s plug into the mating receptacle on the Lift. The receptacle is mounted on the Lift’s base near the steering handle and the charging port.
- Page 21 19. Locate the power cord (5324203). a. Plug the power cord into the MOBI-EVS and then plug the opposite end into a 110 VAC power outlet. b. Battery charging is automated. Allow the battery to charge until ≈20% is displayed on the battery status indicator.
- Page 22 Install the Leveling Jack Hand Wheel Handles To install the Leveling Jack Handles: 1. Retrieve the four Handles from the Parts Box. 2. Thread one Handle into each Hand Wheel on each corner of the Lift. 3. Tighten the Handles using an open end wrench. 4.
- Page 23 Extend and Lock the Steering Handle Assembly The Steering Handle Assembly is shipped in the stowed position. To Extend and Lock the Steering Handle Assembly: 1. Pull the Steering Handle straight out from the lift. Refer to the figure below. 2.
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Page 24: Perform An Operational Test
Perform an Operational Test Before putting your Lift into normal operation, BendPak recommends raising and lowering it several times with a typical load. This will help the operator get a feel for how to operate the controls and move any residual air out of the Hydraulic System. -
Page 25: Final Checklist
10. Wait for one minute. ⚠ The power unit is not a constant duty motor; it cannot be run continuously. WARNING 11. Repeat the process to raise the Load. 12. If the Lift is working without shaking, moving erratically, or squeaking, there is no need to repeat the procedure. -
Page 26: Operation
Do not operate the Lift if safety or maintenance issues are present; take it out of service, then contact your dealer, visit bendpak.com/support, by email at support@bendpak.com, or by phone at (800) 253-2363, follow the prompts to reach support. -
Page 27: Additional Operating Information
lowered. Do not allow children to operate the Lift. Do not allow anyone under the influence of drugs or alcohol to operate the Lift. • Use the Emergency Stop button to stop the Lift at any time. • Use the Floor Locks when Lifting or lowering a load. The Floor Locks will prevent unintended Lift movement when operating the Lift. - Page 28 • Do not load the Lift with loose or unstable materials. • Do not attempt to move or adjust the load while the Lift is in motion. • Do not leave the top deck loaded for extended periods of time. •...
- Page 29 a. To increase the speed, open the valve (turn counterclockwise). b. To decrease the speed, close the valve (turn clockwise). 4. Raise the top deck off of its Safety Lock and then lower. Note the speed at which the Top Deck lowers.
- Page 30 Moving the MOBI-EVS The steering handle is attached to the Lift’s structure which rides on four zero-throw caster assemblies. This caster design allows easy push-pull and rotation of the entire Lift with minimal force required to move a given load. Refer to the figure below. Locking Pins are provided to prevent the front Tri-Caster rotation when moving long distances.
- Page 31 Adjusting the Top Deck The top deck of the MOBI-EVS may be adjusted along its X (pitch) and Y (roll) axes using the four Leveling Jacks on the corners and to a much smaller degree about the Z (yaw) axis using the Slip Plate.
- Page 32 To Adjust the Top Deck using the Slip Plate: The Slip Plate uses ball transfer load slides to allow small load position adjustments without repositioning the entire Lift. The Slip Plate allows a small amount of travel on either side of the centerline along both axes.
- Page 33 ⚠ DANGER Tip Over Hazard! Place the load on the Lift centerline. Loads off the centerline of the Lift risk tipping or damaging the Lift and causing severe injury or damage. IMPORTANT! Keep the load’s center of gravity on the centerline of the Lift. The load must be centered and evenly distributed across the top deck;...
- Page 34 Using the Floor Locks The Floor Locks will restrict the Lift’s motion and provide additional support by engaging two rubber feet located in the center of both long sides of the Lift. To engage the Floor Locks: 1. Move and orient the Lift as required for your application. 2.
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Page 35: About Safety Locks
About Safety Locks When the lift mechanism rests on a Safety Lock the load is held without hydraulic pressure . Gravity and mechanical forces operate to hold the load in position . The MOBI-EVS incorporates a fail-safe locking system. Even if power is lost the safety lock catch will snap into place to ensure a safe Lift condition. - Page 36 Learn to recognize the safety lock positions. Review the figures below to recognize when the top deck is locked and unlocked. The Safety Lock is engaged when: 1. The safety catch is at rest in the lock channel and/or in contact with the side of a safety stop. Hydraulic force is not required to hold the top deck up when the safety lock is engaged.
- Page 37 Positioning and Raising the Lift This section describes how to position and raise a load on the Lift. To raise the Lift’s Top Deck with a load: 1. Check the items listed in Lift Operation Safety. Resolve all safety issues before operating the Lift.
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Page 38: Lowering The Lift
15. Walk around the Lift and verify there are no obstructions or any other issues that will interfere with raising the Lift’s top deck. 16. Engage and adjust the floor stops to ensure the Lift will not move while lifting or lowering. 17. - Page 39 5. Release the Down button when the top deck and the load are low enough to secure the load to the top deck. 6. Secure the load onto the Lift using tie down strap(s) or equivalent. Secure the tie down straps to the four eyebolts on the side of the Lift.
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Page 40: Accessories
Accessories The MOBI-EVS Lifts feature sixteen recessed anchoring locations intended to accommodate a variety of accessories, modular fixtures, and adapters. EVS Arm Kit The optional Lift Arm Kit (5210454) is designed to attach easily to the Lift Deck in any of the 16 recessed anchoring locations on the top deck, providing a multitude of support options. - Page 41 Multi-Point Support Assembly The Multi-Point Adapter (5216205) safely supports large, heavy, and awkward vehicle components such as axles, fuel tanks, transfer cases, transmissions, bumpers, etc. Features adjustable telescoping arms and adjustable height contact pads for multi-configurable support. 800 lbs. capacity. Important! The Multi-Point Support Assembly also requires a Transjack Deck Mount Assembly (5216234).
- Page 42 Transmission Support The Transmission Support (5323189) features independently adjustable 2-Axis indexing arms. Allowing support of a variety of transmissions and drivetrain components. Requires the Transjack Deck Mount Kit (5216234). MOBI-EVS Lifting System Safety Guards Bolt-on expanding Safety Guards move with the Lift Table regardless of position. Designed to restrict operator movement into the Lift mechanism during operation.
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Page 43: Maintenance
Maintenance Preventative maintenance and safety is important for everyone operating the Lift. Improperly maintained equipment leads to premature failures, equipment damage and downtime. Unless stated otherwise, all maintenance may be performed by the owner/employer and does not require trained Lift Service Personnel. -
Page 44: Bleeding The Hydraulic System
Filling with Hydraulic Fluid Follow the instructions in the Initial Hydraulic Fluid Fill Procedure. Bleeding the Hydraulic System Bleeding the hydraulic system is not required. The system will Self-Bleed by raising and lowering the top deck several times with no load. Checking the Battery Charge Level The charge status of the Lift battery is displayed on the battery status indicator, located near the bottom of the Lift Frame (facing the steering handle). -
Page 45: Cleaning The Battery Terminals
2. Use the supplied power cord (5324203) to connect the Charger to a 110 VAC outlet. 3. Charging is automatic and begins immediately. IMPORTANT! Charging and all Lift operation is disabled if the Stop Button is engaged. Rotate the Stop Button clockwise to apply power to the Lift. - Page 46 Lubrication o Daily – Keep the scissor roller paths clean and clear of debris. Refer to the figure below. o Monthly – Lubricate all scissor pivot points on both sides of the scissor mechanism, rollers, axles, and steering handle slides with a general purpose white lithium grease spray. o As Required –...
- Page 47 Do not operate your Lift if you find issues; instead, take the Lift out of service, then contact BendPak Technical Support. Visit bendpak.com/support, by email at support@bendpak.com, or by phone at (800) 253-2363, follow the prompts to reach support. MOBI-EVS™ Lifting System...
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Page 48: Fastener Torque Chart
Fastener Torque Chart MOBI-EVS™ Lifting System P/N 5900376 — Rev. B — July 2024... -
Page 49: Disposing Of Used Hydraulic Fluid
Disposing of Used Hydraulic Fluid ⚠ DANGER Always refer to the lubricant and hydraulic fluid manufacturers’ Material Safety Data Sheet (MSDS) for proper handling and disposal of chemicals. Used hydraulic fluid cannot be disposed of by dropping it into the trash or dumping into the street. Hydraulic Fluid has toxic ingredients that are harmful to the environment. -
Page 50: Troubleshooting
Troubleshooting This section describes common troubleshooting issues for the MOBI-EVS. Note: If your Lift is not functioning correctly, you must take it out of service until it is repaired. Important: All repair work must be completed and inspected by qualified personnel. Issue Action to Take The Motor does not run. -
Page 51: Connector Pin Assignments
If you continue to have problems with your Lift, take the Lift out of service, then contact your dealer, visit bendpak.com/support, by email at support@bendpak.com, or by phone at (800) 253-2363, follow the prompts to reach support. Online chat is also available at www.bendpak.com... -
Page 52: Wiring Diagram
Wiring Diagram MOBI-EVS™ Lifting System P/N 5900376 — Rev. B — July 2024... -
Page 53: Labels
Labels MOBI-EVS™ Lifting System P/N 5900376 — Rev. B — July 2024... - Page 54 Optional Arm Kit Label WARNING ATTENTION Rea d the e ntire conte nt s of t he Lisez l’i nté gral ité du co nten u d u man ual t hat acco m pa nied t hi s man uel qui ac comp agne ce prod ui t pr oduc t prio r to us e.
- Page 55 MOBI-EVS™ Lifting System P/N 5900376 — Rev. B — July 2024...
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Page 56: Parts Drawings
Parts Drawings EVS3000 ISOM ETRIC VIEW FOR REFERENCE ONLY DO NOT SCALE I TEM NO NAME DATE DRAWN DIMENSIONS ARE IN MM NOTE: UNLESS OTHERWISE SPECIFIED LIFT VER C REFER TO M ODEL FOR ADDITIONAL INFORM ATION LIFT VER C MOBI-EVS™... - Page 57 CASTER SWIVEL DIAM ETER LIFT VER C RAISED LOWERED LIFT VER C MOBI-EVS™ Lifting System P/N 5900376 — Rev. B — July 2024...
- Page 58 I TEM PART DESCRI PTI ON NU M BER 5216226 EVS BASE SCI SSOR ASSEM BLY 5602012 EVS SCI SSOR CLEVI S PI N W ELDM ENT, M 10 5602013 EVS TOP CYLI NDER CLEVI S PI N W ELDM ENT, M 10 5216232 EVS3000/4500 DECK , TI LT AND SLI P PLATE ASSEM BLY 5502054...
- Page 59 EVS4500 ISOM ETRIC VIEW FOR REFERENCE ONLY DO NOT SCALE I TEM NO NAME DATE DRAWN DIMENSIONS ARE IN MM NOTE: UNLESS OTHERWISE SPECIFIED LIFT VER C REFER TO M ODEL FOR ADDITIONAL INFORM ATION LIFT VER C MOBI-EVS™ Lifting System P/N 5900376 —...
- Page 60 CASTER SWIVEL DIAM ETER LIFT VER C MOBI-EVS™ Lifting System P/N 5900376 — Rev. B — July 2024...
- Page 61 I TEM PART DESCRI PTI ON NU M BER 5216226 EVS BASE SCI SSOR ASSEM BLY 5602012 EVS SCI SSOR CLEVI S PI N W ELDM ENT, M 10 5602013 EVS TOP CYLI NDER CLEVI S PI N W ELDM ENT, M 10 5216232 EVS3000/4500 DECK , TI LT AND SLI P PLATE ASSEM BLY 5502054...
- Page 62 ISOM ETRIC VIEW FOR REFERENCE ONLY DO NOT SCALE I TEM NO EVS TOOL TRAY W ELDM ENT NAME DATE DRAWN DIMENSIONS ARE IN MM NOTE: UNLESS OTHERWISE SPECIFIED REFER TO M ODEL FOR ADDITIONAL INFORM ATION MOBI-EVS™ Lifting System P/N 5900376 —...
- Page 63 EVS4500T ISOM ETRIC VIEW FOR REFERENCE ONLY DO NOT SCALE I TEM NO NAME DATE DRAWN DIMENSIONS ARE IN MM NOTE: UNLESS OTHERWISE SPECIFIED LIFT VER A REFER TO M ODEL FOR ADDITIONAL INFORM ATION LIFT VER A MOBI-EVS™ Lifting System P/N 5900376 —...
- Page 64 MOBI-EVS™ Lifting System P/N 5900376 — Rev. B — July 2024...
- Page 65 MOBI-EVS™ Lifting System P/N 5900376 — Rev. B — July 2024...
- Page 66 ISOM ETRIC VIEW FOR REFERENCE ONLY DO NOT SCALE I TEM NO EVS TOOL TRAY W ELDM ENT NAME DATE DRAWN DIMENSIONS ARE IN MM NOTE: UNLESS OTHERWISE SPECIFIED REFER TO M ODEL FOR ADDITIONAL INFORM ATION MOBI-EVS™ Lifting System P/N 5900376 —...
- Page 67 Common EVS Components MOBI-EVS™ Lifting System P/N 5900376 — Rev. B — July 2024...
- Page 68 MOBI-EVS™ Lifting System P/N 5900376 — Rev. B — July 2024...
- Page 69 MOBI-EVS™ Lifting System P/N 5900376 — Rev. B — July 2024...
- Page 70 MOBI-EVS™ Lifting System P/N 5900376 — Rev. B — July 2024...
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Page 71: Automotive Lift Institute (Ali) Store
Automotive Lift Institute (ALI) Store You probably checked the ALI’s Directory of Certified Lifts (www.autolift.org/ali-directory-of- certified-lifts/) before making your most recent Lift purchase, but did you know the ALI Store (www.autolift.org/ali-store/) offers a wide variety of professional, easy-to-use, and reasonably priced training and safety materials that will make your garage a safer place to work? The ALI Store is your trusted source for workplace safety! Visit today and get the training and materials you need to work safely:... -
Page 72: Maintenance Logs
Maintenance Log MOBI-EVS™ Lifting System P/N 5900376 — Rev. B — July 2024... - Page 73 Maintenance Log MOBI-EVS™ Lifting System P/N 5900376 — Rev. B — July 2024...
- Page 74 Maintenance Log MOBI-EVS™ Lifting System P/N 5900376 — Rev. B — July 2024...
- Page 75 Maintenance Log MOBI-EVS™ Lifting System P/N 5900376 — Rev. B — July 2024...
- Page 76 30440 Agoura Rd. Agoura Hills, CA 91301 USA bendpak.com © 2024 by BendPak Inc. All rights reserved.
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