BendPak RBJ4500 Installation And Operation Manual

BendPak RBJ4500 Installation And Operation Manual

Rbj series of rolling bridge jacks
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RBJ Series of Rolling Bridge Jacks
Installation and Operation Manual
Manual Revision C2 — Released June 2018 — Manual P/N 5900004
Models:
• RBJ4500
• RBJ6000
• RBJ7000
• RBJ9000
• RBJ15000
• RBJ18000
• RBJ25000
Designed and engineered by BendPak Inc. in Southern California, USA. Made in China.
DANGER
entire
contents of this manual
Read the
product. Failure to follow the instructions and safety precautions in
this manual can result in serious injury or death. Make sure all other
operators also read this manual. Keep the manual near the product
for future reference. By proceeding with setup and operation, you
agree that you fully understand the contents of this manual.
1645 Lemonwood Dr.
Santa Paula, CA, 93060 USA
Toll Free: 1 (800) 253-2363
Tel: 1 (805) 933-9970
bendpak.com
before
using this

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Summary of Contents for BendPak RBJ4500

  • Page 1 • RBJ4500 • RBJ6000 • RBJ7000 • RBJ9000 • RBJ15000 • RBJ18000 • RBJ25000 Designed and engineered by BendPak Inc. in Southern California, USA. Made in China. ⚠ entire contents of this manual before using this Read the product. Failure to follow the instructions and safety precautions in DANGER this manual can result in serious injury or death.
  • Page 2 Copyright. Copyright © 2018 by BendPak Inc. All rights reserved. You may make copies of this document if you agree that: you will give full attribution to BendPak Inc., you will not make changes to the content, you do not gain any rights to this content, and you will not use the copies for commercial purposes.
  • Page 3: Table Of Contents

    RBJ25000: Raises up to 25,000 lbs / 11,340 kg • The RBJ4500, RBJ6000, RBJ7000, and the RBJ9000 are ALI Certified accessories for many of the four-post Lifts with which they are used. The RBJ15000, RBJ18000, and RBJ25000 were not submitted for ALI certification.
  • Page 4: Shipping Information

    Technical support and service is available from your dealer, on the Web at bendpak.com/support, by email at techsupport@bendpak.com, or by phone at (800) 253-2363, extension 196. You may also contact BendPak for parts replacement information (please have the model and serial number of your unit available) at (800) 253-2363, extension 191.
  • Page 5 Make a visual inspection of the product before using it every time. Check for missing or damaged parts. Do not use the product if you find any of these issues. Instead, take the Jack out of service, then contact an authorized repair facility, your distributor, or BendPak at (800) 253-2363. •...
  • Page 6: Components

    Lift Pads. Position them under the lifting points on the underside of the vehicle. Lift Pads fit into the holes on the end of the Adjustable Arms. If you have an RBJ4500 and want more control over where the Rolling Bridge Jack contacts the lifting points on the underside of vehicles, the RBJ4500 Adapter Kit includes two sliding rubber contact pads and two sliding receivers.
  • Page 7 Model RBJ4500 shown. Some models vary slightly. The RBJ18000 and RBJ25000 have fixed-width Bases; they do not extend. RBJ Series of Rolling Bridge Jacks P/N 5900004 — June 2018 — Rev. C2...
  • Page 8 A: Rolling Bridge Jack are associated with specific BendPak lifts, based on their weight capacities. So if you have a BendPak HD-14 Lift, for example, which has a capacity of 14,000 lbs, you RBJ7000 would need two Rolling Lift Jacks.
  • Page 9: Specifications

    Specifications are subject to change without notice. About Vehicle Wheelbases A BendPak four-post Lift supports less weight than its rated capacity when the wheelbase of the vehicle on the Lift is shorter. This is because the wheels of these shorter wheelbase vehicles are closer to the middle of the Runways, where there is less strength.
  • Page 10: Setup

    Do not set up or use a Rolling Bridge Jack if the Lift is not the model the Rolling WARNING Bridge Jack was designed for or the Lift was improperly installed. Instead, contact the manufacturer of the Lift or BendPak Customer Service at (800) 253-2363 for instructions. RBJ Series of Rolling Bridge Jacks...
  • Page 11 • The Lift must be lowered. Before situating your Rolling Bridge Jack, fully lower the Lift or set it on its lowest Safety Lock position. If you are going to be using a crane to situate your Rolling Bridge Jack, you may need to lock the Lift on the lowest Safety Lock position to make room for the legs of the crane.
  • Page 12 So what does this information mean: • If you are using Rolling Bridge jack on your Lift, do not use it in the unusable area. • If you are using Rolling Bridge Jacks on your Lift, center the Vehicle between the Front and the Back of the Runways, over the area that is not usable for Rolling Bridge Jacks.
  • Page 13 Drawing not necessarily to scale. Not all components shown. RBJ Series of Rolling Bridge Jacks P/N 5900004 — June 2018 — Rev. C2...
  • Page 14 • Orient the Air-Operated Hydraulic Pump correctly. You need to orient each Rolling Bridge Jack such that the Air-Operated Hydraulic Pump is facing the Lift’s Crosstube, the outside of the Lift. This makes it easier to route the integrated air lines and access the pump. When using two Rolling Bridge Jacks on a Lift, orient both pumps towards the outside of the Lift.
  • Page 15 Moving the Rolling Bridge Jack into Position Rolling Bridge Jacks need to be moved into position on the four-post Lift using a forklift, shop crane, or other device appropriate for lifting heavy loads. ⚠ WARNING Pay close attention when moving the Rolling Bridge Jack off its shipping pallet; it could shift and cause injury.
  • Page 16 The following drawing shows the Lip Roller on the Rolling Bridge Jack being lowered Models RBJ4500, RBJ6000, and RBJ7000 use Lip Rollers. onto the Utility Rail Lip of the Lift. The following drawing shows the Channel Roller on the Rolling Bridge Jack being Models RBJ9000, RBJ15000, RBJ18000, and lowered into the Utility Rail Channel of the Lift.
  • Page 17 on both sides of the Rolling Bridge Jack 10. Install Safety Brackets This drawing shows the Safety Bracket being installed on one side of the Rolling Bridge Jack; make sure to install the Safety Bracket on both sides. ⚠ required WARNING You are to install Safety Brackets on each end of the Rolling Bridge...
  • Page 18 Setting Up the Air-Operated Hydraulic Pump Your Rolling Bridge Jack comes with an Air-Operated Hydraulic Pump, which provides air pressure so that you can raise and lower the Jack. It is your responsibility to supply air pressure to the pump. Air pressure should be set to 20 cubic feet per minute (.57 cubic meters per minute) and 100 psi (7 bar;...
  • Page 19 Preparing for Operation To prepare the Rolling Bridge Jack for normal operation, you need to: • Fill the fluid reservoir on the Air-Operated Hydraulic Pump; it comes empty. • Perform an operational test to make sure the Jack is working normally. When you receive your Rolling Bridge Jack, the Hydraulic Fluid reservoir is empty.
  • Page 20 2. When the Rolling Bridge Jack reaches the desired height, release the PUMP end, then press and hold the RELEASE end to lower the Rolling Bridge Jack onto the closest Safety Lock. 3. Release the RELEASE end of the pump when the Jack settles on the Safety Lock. This drawing shows the Jack on a Safety Lock;...
  • Page 21: Operation

    Use care when using your Rolling Bridge Jack. If it falls when the Lift is raised, it can damage the Jack, the ground underneath, or cause significant injury to anyone underneath it. BendPak strongly recommends no one, ever, walk underneath your Rolling Bridge Jack when the Lift is raised.
  • Page 22 Raising and Lowering This section describes how to raise and lower your Rolling Bridge Jack. To raise a vehicle on your Rolling Bridge Jack: 1. Drive the vehicle onto the Lift following the manufacturer’s instructions. ⚠ WARNING Make sure the arms of the Rolling Bridge Jack are fully lowered so they do not hit the underside of the vehicle when the vehicle is driven onto the Lift.
  • Page 23 8. When the Rolling Bridge Jack reaches the desired height, release the PUMP end, then press and hold the RELEASE end to lower the Rolling Bridge Jack onto the nearest Safety Lock. 9. Release the RELEASE end of the pump when the Jack settles on the Safety Lock. To lower a vehicle: 1.
  • Page 24 Moving a Rolling Bridge Jack Tips for moving a Rolling Bridge Jack: • Never try to move a Rolling Bridge Jack if it has a vehicle raised on it. • The easiest way to move a Rolling Bridge Jack is to use its Handle when the Lift is lowered and no vehicle is on the Lift.
  • Page 25: Maintenance

    Daily: Make sure Safety Locks are in good operating condition. Do not use your Rolling Bridge Jack if the Safety Locks are damaged or excessively worn. • Daily: Inspect Lift Pads for damage or excessive wear. Replace as required with BendPak parts. • Weekly: Lubricate all rollers with general purpose oil or WD-40.
  • Page 26: Troubleshooting

    Safety Lock. Make sure the Rolling Bridge Jack is not leaking Hydraulic Fluid. If you continue to have an issue, contact your dealer or BendPak Customer Service at (800) 253-2363. RBJ Series of Rolling Bridge Jacks...
  • Page 27: Accessories

    Accessories Optional AK-14 Integrated Rolling Bridge Air Line Kit Mounts and secures your air line to your Lift's runways, creating a handy air line solution for your Rolling Bridge Jacks. Visit for more information. the website page for the Air Line Kit RBJ Series of Rolling Bridge Jacks P/N 5900004 —...
  • Page 28 RBJ4500 Adapter Kit The RBJ4500 Adapter Kit is a four-piece kit that increases the capabilities of the RBJ4500 Rolling Bridge Jack by providing sliding adapters that mount on the main center tube. This Adapter Kit only works with the RBJ4500 Rolling Lift Jack; it cannot be used with Note: other models.
  • Page 29: Labels

    Labels Models RBJ4500, RBJ6000, RBJ7000, and RBJ9000 RBJ Series of Rolling Bridge Jacks P/N 5900004 — June 2018 — Rev. C2...
  • Page 30 Models RBJ15000, RBJ18000, and RBJ25000 RBJ Series of Rolling Bridge Jacks P/N 5900004 — June 2018 — Rev. C2...
  • Page 31: Parts Sheets

    Parts Sheets Model RBJ4500 RBJ Series of Rolling Bridge Jacks P/N 5900004 — June 2018 — Rev. C2...
  • Page 32 RBJ Series of Rolling Bridge Jacks P/N 5900004 — June 2018 — Rev. C2...
  • Page 33 RBJ Series of Rolling Bridge Jacks P/N 5900004 — June 2018 — Rev. C2...
  • Page 34 RBJ Series of Rolling Bridge Jacks P/N 5900004 — June 2018 — Rev. C2...
  • Page 35 Model RBJ6000 RBJ Series of Rolling Bridge Jacks P/N 5900004 — June 2018 — Rev. C2...
  • Page 36 RBJ Series of Rolling Bridge Jacks P/N 5900004 — June 2018 — Rev. C2...
  • Page 37 RBJ Series of Rolling Bridge Jacks P/N 5900004 — June 2018 — Rev. C2...
  • Page 38 Model RBJ7000 RBJ Series of Rolling Bridge Jacks P/N 5900004 — June 2018 — Rev. C2...
  • Page 39 RBJ Series of Rolling Bridge Jacks P/N 5900004 — June 2018 — Rev. C2...
  • Page 40 RBJ Series of Rolling Bridge Jacks P/N 5900004 — June 2018 — Rev. C2...
  • Page 41 Model RBJ9000 RBJ Series of Rolling Bridge Jacks P/N 5900004 — June 2018 — Rev. C2...
  • Page 42 RBJ Series of Rolling Bridge Jacks P/N 5900004 — June 2018 — Rev. C2...
  • Page 43 RBJ Series of Rolling Bridge Jacks P/N 5900004 — June 2018 — Rev. C2...
  • Page 44 Model RBJ15000 RBJ Series of Rolling Bridge Jacks P/N 5900004 — June 2018 — Rev. C2...
  • Page 45 RBJ Series of Rolling Bridge Jacks P/N 5900004 — June 2018 — Rev. C2...
  • Page 46 RBJ Series of Rolling Bridge Jacks P/N 5900004 — June 2018 — Rev. C2...
  • Page 47 RBJ Series of Rolling Bridge Jacks P/N 5900004 — June 2018 — Rev. C2...
  • Page 48 Model RBJ18000 RBJ Series of Rolling Bridge Jacks P/N 5900004 — June 2018 — Rev. C2...
  • Page 49 RBJ Series of Rolling Bridge Jacks P/N 5900004 — June 2018 — Rev. C2...
  • Page 50 RBJ Series of Rolling Bridge Jacks P/N 5900004 — June 2018 — Rev. C2...
  • Page 51 RBJ Series of Rolling Bridge Jacks P/N 5900004 — June 2018 — Rev. C2...
  • Page 52 Model RBJ25000 RBJ Series of Rolling Bridge Jacks P/N 5900004 — June 2018 — Rev. C2...
  • Page 53 RBJ Series of Rolling Bridge Jacks P/N 5900004 — June 2018 — Rev. C2...
  • Page 54 RBJ Series of Rolling Bridge Jacks P/N 5900004 — June 2018 — Rev. C2...
  • Page 55: Maintenance Log

    Maintenance Log RBJ Series of Rolling Bridge Jacks P/N 5900004 — June 2018 — Rev. C2...
  • Page 56 Maintenance Log RBJ Series of Rolling Bridge Jacks P/N 5900004 — June 2018 — Rev. C2...
  • Page 57 1645 Lemonwood Drive Santa Paula, CA, 93060 USA © 2018 BendPak Inc. All rights reserved. bendpak.com...

This manual is also suitable for:

Rbj6000Rbj7000Rbj9000Rbj15000Rbj18000Rbj25000

Table of Contents