Table of Contents
Advertisement
EUROPEAN USERS
400V 50Hz SUPPLY DETAILS ARE
INCLUDED WITH ELECTRICAL
CONTROL BOX. DISREGARD SUPPLY
WIRING DETAILS IN THIS MANUAL
INSTALLATION AND OPERATION MANUAL
9,000 LB / 4.082 KG CAPACITY
SURFACE MOUNTED TWO-POST LIFTS
MODELS:
XPR-9S
XPR-9S-LP
XPR-9TS
RECEIVING
The shipment should be thoroughly inspected as soon as it
is received. The signed Bill of Lading is acknowledgement
by the shipping carrier as receipt of this product as listed
in your invoice as being in a good condition of shipment. If
any of these goods listed on this Bill of Lading are missing
or damaged, do not accept goods until the shipping car-
rier makes a notation on the freight bill of the missing or
damaged goods. Do this for your own protection.
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS
PLEASE READ THE ENTIRE CONTENTS OF THIS MANUAL PRIOR
TO INSTALLATION AND OPERATION. BY PROCEEDING WITH LIFT
INSTALLATION AND OPERATION YOU AGREE THAT YOU FULLY
UNDERSTAND AND
MANUAL. FORWARD THIS MANUAL TO ALL OPERATORS. FAILURE TO
OPERATE THIS EQUIPMENT AS DIRECTED MAY CAUSE INJURY OR DEATH.
BE SAFE
Your new lift was designed and built with safety in mind.
However, your overall safety can be increased with
proper training and thoughtful operation on the part of the
operator. DO NOT operate or repair this equipment
without reading this manual and the important safety
instructions shown inside. Keep this operation manual near
the lift at all times. Make sure that ALL USERS read and
understand this manual.
1
COMPREHEND THE FULL CONTENTS OF THIS
ORIGINAL INSTRUCTIONS IN
Santa Paula, CA. 93060, USA
MAN REV C 07-15-2016
P/N 5900371
ENGLISH LANGUAGE
1645 Lemonwood Dr.
Toll Free 1-800-253-2363
Tel: 1-805-933-9970
Fax: 1-805-933-9160
www.bendpak.com
Advertisement
Table of Contents
Related Manuals for BendPak XPR-9S
Summary of Contents for BendPak XPR-9S
- Page 1 WIRING DETAILS IN THIS MANUAL MAN REV C 07-15-2016 P/N 5900371 INSTALLATION AND OPERATION MANUAL 9,000 LB / 4.082 KG CAPACITY SURFACE MOUNTED TWO-POST LIFTS MODELS: XPR-9S XPR-9S-LP XPR-9TS ORIGINAL INSTRUCTIONS IN ENGLISH LANGUAGE RECEIVING BE SAFE The shipment should be thoroughly inspected as soon as it Your new lift was designed and built with safety in mind.
-
Page 2: Warranty / Serial Number Information
Our comprehensive product warranty means more than a commitment to you; it’s also a commitment to the value of your new BendPak lift. For full warranty details and to register your new lift contact your nearest BendPak dealer or visit: http://www.bendpak.com/support/warranty... -
Page 3: Definitions Of Hazard Levels
Our willingness to assist in helping you process your claim product or property damage. does not make BendPak responsible for collection of claims or replacement of lost or damaged materials. -
Page 4: Table Of Contents
TABLE OF CONTENTS Warranty / Serial Number Information ............. . 2 Definitions of Hazard Levels . -
Page 5: Installer/Operator Agreement/ Protective Equipment
INSTALLER / OPERATOR PROTECTIVE EQUIPMENT I understand that Bendpak lifts are supplied with concrete fasteners meeting the criteria of the American Personal protective equipment helps makes installation National Standard “Automotive Lifts - Safety Requirements for Construction, Testing, and Validation”... -
Page 6: Introduction
INTRODUCTION 1. Carefully remove the crating and packing 2. Check the voltage, phase, and proper amperage materials. CAUTION! Be careful when cutting steel requirements for the motor shown on the motor plate. banding material as items may become loose and fall Electrical work should be performed only by a certified causing personal harm or injury. -
Page 7: Tools Required
IMPORTANT NOTE: BendPak lifts are supplied with installation instructions and concrete fasteners meeting the criteria as prescribed by the American National Standard "Automotive Lifts - Safety Requirements for Construction, Testing, and Validation" ANSI/ALI ALCTV-2011. Lift buyers are responsible for any special regional structural and/or seismic anchoring requirements specified by any other agencies and/or codes such as the Uniform Building Code (UBC) and/or International Building Code (IBC). -
Page 8: Assembly View / Description Of Parts
When removing the lift from shipping angles, pay close attention as the posts can slide and can cause injury. Prior to removing the bolts make sure the posts are held securely by a fork lift or some other heavy lifting device. PARTS INVENTORY Be sure to take a complete inventory of parts prior to beginning installation. -
Page 9: Floor Plan
FLOOR PLAN AND POWER UNIT INSTALLATION MODEL XPR-9S XPR-9S-LP XPR-9TS Lifting Capacity 9,000 lbs." / 4082 kg. 9,000 lbs.” / 4082 kg. 9,000 lbs." / 4082 kg. *Max Capacity/ Front Axle 4,500 lbs." / 2041 kg. 4,500 lbs.” / 2041 kg. -
Page 10: Step 3 / Post Preparation
STEP 3 With the post assemblies laying on the floor, slide (Post Preparation) the lift head up towards the top of the post. Inspect and ensure all socket head cap screws and hex nuts are tight. COMPLETE THE FOLLOWING (See Fig 3.1 - 3.3) PRIOR TO STANDING UP POSTS. - Page 11 Fig 3.8 NOTE FOR XPR-9S MODELS: FOR NARROW CONFIGURATION USE THE BUTTON LOCATED AT 12” ABOVE CABLE END. Towards Top FOR WIDE CONFIGURATION USE THE BUTTON Plate Sheave LOCATED ON THE END OF THE CABLE. 4. Identify the correct cable button on the end of each equalizer cable that corresponds to your desired lift configuration.
- Page 12 9. Uncoil cable and route cable around the Top Plate Fig 3.10 sheave and coil the remaining cable up and leave it in the M10 Bolt M10 Spring post above the lift head. (See Fig 3.13) Lock Washer Fig 3.13 M10 Nut 8.
-
Page 13: Step 4 / Site Layout
6. CHECK ALL DIMENSIONS TWICE and make sure that 3. Use the chart on this page to determine which lift width the layout is perfectly square. layout you would like to use. CHALK LINE Fig 4.1 FOR XPR-9S CONFIGURATIONS USE BASE PLATE EDGES TO ALIGN POSTS... -
Page 14: Clearances
(See Fig. 5.2) and make certain that the base plate of each post is aligned with the chalk line. NOTE: BENDPAK LIFTS ARE SUPPLIED WITH INSTALLATION INSTRUCTIONS AND CONCRETE FASTENERS MEETING THE CRITERIA AS PRESCRIBED BY THE AMERICAN NATIONAL STANDARD "AUTOMOTIVE LIFTS - SAFETY REQUIREMENTS... -
Page 15: Step 6 / Installing Off Side Post
5. If shimming is required, insert the shims as necessary under the base plate so that when the anchor bolts are Fig 7.1. tightened, the posts will be plumb. (See Fig. 5.3) Vibration Dampener M8 x1.25 x 35mm hex head bolts, M8 flat washers and Fig 5.3 M8 Nylock nuts... -
Page 16: Step 8 / Installing The Safeties And Safety Cable
DO NOT RUN POWER UNIT WITHOUT OIL. DAMAGE TO POWER UNIT PUMP CAN OCCUR. THE POWER UNIT MUST BE KEPT DRY. DAMAGE TO POWER UNIT CAUSED BY WATER OR OTHER LIQUIDS SUCH AS DETERGENTS, ACID ETC., IS NOT COVERED UNDER WARRANTY. OPERATE LIFT ONLY BETWEEN TEMPERATURES OF 41 °- 104°... - Page 17 3. Route the cable over the sheave and route it towards Fig 8.7 the baseplate safety sheave. (See Fig 8.5) Safety Cable ENSURE THAT BOTH THE POWER SIDE & OFF SIDE SAFETIES ENGAGE PROPERLY PRIOR TO LIFT OPERATION. Fig 8.5 From Off Side Post Route safety cable over Off Side safety...
-
Page 18: Step 9 / Installing Hydraulic Lines
ENSURE THAT BOTH THE WHEN ROUTING HYDRAULIC HOSES THROUGH POWER SIDE & OFF SIDE SAFETIES ENGAGE THE POSTS, ROUTE HOSES THROUGH THE HOSE PROPERLY PRIOR TO LIFT OPERATION. CLIPS WELDED ON EACH POST. MAKE SURE THAT THE HOSE IS CLEAR OF ANY MOVING PARTS. Fig 8.9 IT MAY BE NECESSARY TO TIE THE HOSES CLEAR BY USING NYLON TIE STRAPS OR WIRE. -
Page 19: Step 10 / Routing The Equalizer Cables
ROUTE EQUALIZER CABLES AND/OR HOSES. EQUALIZER CABLES. BE SURE TO REINSTALL CARRIAGES MUST BE EQUAL HEIGHT FROM ALL PINS, COVERS AND CLIPS OR SERIOUS DAMAGE THE FLOOR BEFORE PROCEEDING. OR INJURY MAY OCCUR. XPR-9S Equalizer Cable Routing NOTE: WIDE configuration shown... -
Page 20: Step 11 / Installing Power Unit Hose Assembly And Power Side Safety Cover
STEP 11 2. With the lift heads locked at 28” off the floor, uncoil the (Installing power unit hose assembly equalizer cables and route the threaded end of the equal- and Power Side safety cover) izer cables towards the Base Plate sheave. Wrap the cable around the base plate sheave and reinstall sheave. - Page 21 CAN RESULT IN DAMAGE TO THE VEHICLE OR mesh smoothly with the teeth on the gears of the Lift INJURY AND/OR DEATH. Head. (See Fig. 12.6) Fig. 12.5 XPR-9S/TS: Triple Telescoping Arm Assembly Approach XPR-9S: Medium Arm Assembly XPR-9TS: Triple Telescoping...
-
Page 22: Post Tie Rod Installation Warning
Lift Head Arm Restraint YOU MUST INSTALL POST TIE ROD (AS SHOWN) Gear Ring TIGHTEN POST TIE ROD TO 2-3 FT.-LB. OF TORQUE UPON FINAL INSTALLATION INSPECTION. THESE INSTRUCTIONS MUST BE FOLLOWED TO ENSURE PROPER INSTALLATION Arm Ear AND OPERATION OF YOUR LIFT. FAILURE TO threaded holes Fig. -
Page 24: Step 13 / Power Unit Connection
POWER-UNIT CONNECTION DO NOT PERFORM ANY MAINTENANCE OR INSTALLATION OF ANY COMPONENTS WITHOUT FIRST ENSURING THAT ELECTRICAL POWER HAS BEEN DISCONNECTED AT THE SOURCE OR PANEL AND CANNOT BE RE-ENERGIZED UNTIL ALL MAINTENANCE AND/OR INSTALLATION PROCEDURES ARE COMPLETED. IMPORTANT POWER-UNIT INSTALLATION NOTES DO NOT run power unit without oil. - Page 25 POWER-UNIT CONNECTION ALL WIRING MUST BE PERFORMED BY A CERTIFIED ELECTRICIAN ONLY. SEE WIRING INSTRUCTIONS AFFIXED TO MOTOR FOR PROPER WIRING INSTRUCTIONS. SINGLE PHASE 208-230V, 60Hz, 30 Amps Line 1 Black Line 2 White Ground Green Guard against electric shock. EQUIP Never connect the green power cord wire to a live terminal.
-
Page 26: Step 14 / Lift Start Up / Final Adjustments
STEP 13 STEP 14 (Power Unit Connection) (Lift Start Up / Final Adjustments) 1. Have a certified electrician run the power supply to motor. Refer to the data plate found on the motor for proper power supply and wire size. DURING THE START-UP PROCEDURE, OBSERVE ALL OPERATING COMPONENTS AND CHECK FOR PROPER INSTALLATION AND ADJUSTMENT. -
Page 27: Post Installation Checklist
POST-INSTALLATION CHECK-OFF NOTE: THERE WILL BE INITIAL STRETCHING OF THE n Columns properly shimmed and stable CABLES AND/OR WITH INCREASED LOADS. ADJUST n Anchor Bolts tightened THE CABLES AS OUTLINED ABOVE A WEEK AFTER n Pivot / Sheave Pins properly attached FIRST USE, THEN EVERY THREE TO SIX MONTHS n Electric power supply confirmed THEREAFTER DEPENDING ON USAGE AND/OR... - Page 28 VISUALLY CONFIRM THAT ALL PRIMARY SAFETY or if it has broken or damaged parts. Use only qualified lift LOCKS ARE ENGAGED BEFORE ENTERING service personnel and genuine BendPak parts to make WORK AREA. SUSPENSION COMPONENTS USED repairs. ON THIS LIFT ARE INTENDED TO RAISE AND LOWER LIFT ONLY AND ARE NOT MEANT TO BE •...
- Page 29 LIFT OPERATION SAFETY • DO NOT remove or disable arm restraints. • ALWAYS remain clear of lift when raising or lowering 1. Before Loading: Lift must be fully lowered and service vehicles. bay clear of all personnel before the vehicle is brought on lift with the swing arms set to the full drive-thru position.
- Page 30 VEHICLE CENTER OF BALANCE instructions found on our website at: 9. Stop and check adapters for secure contact at vehicle http://www.bendpak.com/support/balancing-safety/ manufacturer’s recommended lift points. 10. Continue to raise to desired height only if vehicle is secure on lift.
- Page 31 Always use safety stands as needed or when removing or installing heavy components. • Daily: Check cables and sheaves for wear. Replace worn parts as required with genuine BendPak parts. TO LOWER THE LIFT • Daily: Inspect adapters for damage or excessive wear.
- Page 32 LIFT OPERATION SAFETY (CONT’D) Before lifting the vehicle, make sure it is neither front nor rear heavy. See image below. Center of balance should be midway between adapters.
- Page 33 OPTIONAL AND STANDARD ACCESSORIES Optional Equipment available through your Authorized BendPak Dealer. Telescoping Screw Pad Frame Cradle Pad...
- Page 34 If the lift was provided with Lift Arm Foot Guards, install the shorter Foot Guard on the shorter Arm Assembly and the longer Foot Guard on the longer Arm Assembly. To install firmly squeeze the ends of the Foot Guard inwards and insert the ends underneath the bent ends of the arm support.
-
Page 35: Optional Equipment
OPTIONAL EQUIPMENT INSTALLATION... - Page 36 TO RAISE LIFT Read operating and safety manuals before using lift. Always lift a vehicle according to the manufacturers recommended lifting points. Position vehicle between posts. Adjust swing arms so that the vehicle is positioned with the center of gravity midway between pads. Use truck adapters as needed.
- Page 37 WIRE ROPE INSPECTION AND MAINTENANCE Lifting cables should be replaced every three - five years or when visible signs of damage are apparent. DO NOT USE LIFT WITH DEFECTIVE / WORN CABLES. Lifting cables should be maintained in a well-lubricated condition at all times. Wire rope is only fully protected when each wire strand is lubricated both internal and external.
- Page 40 Safe Lift Operation Automotive and truck lifts are critical to the operation and profitability of your business. The safe use of this and other lifts in your shop is critical in preventing employee injuries and damage to customer’s vehicles. By operating lifts safely you can ensure that your shop is profitable, productive and safe.
- Page 41 DO NOT leave the controls while the lift is still in motion. DO NOT stand directly in front of the vehicle or in the bay when vehicle is being loaded or driven into position. DO NOT go near vehicle or attempt to work on the vehicle when being raised or lowered. REMAIN CLEAR of lift when raising or lowering vehicle.
-
Page 42: Troubleshooting Guide / Torque Recommendation
8. Oil seal damaged or cocked ......Replace oil seal around pump shaft. 9. See Installation Manual ......Contact BendPak Customer Support. - Page 43 INSTRUCTION See Installation Manual ......Contact BendPak Customer Support. Replace with new part ......Replace with new part.
- Page 44 4. Bleed cylinders ........See Installation Manual. 5. See Installation Manual ......Contact BendPak Customer Support.
- Page 45 6. Return unit for repair ......Return unit for repair. 7. See Installation Manual ......Contact BendPak Customer Support.
-
Page 46: Maintenance Records
MAINTENANCE RECORDS ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________... -
Page 54: Certificate Of Compliance
Floorplate / Chain / Shorty / Adjustable Width Serial numbers 5175390-00000 to 99999-99999-99999 XPR-9S-LP/9K 4082 kg (9000 lb) capac. Floorplate / Chain / Shorty / Adjustable Width Serial numbers 5175391-00000 to 99999-99999-99999 XPR-9TS/9K 4082 kg (9000 lb) capac. Floorplate / Chain / Shorty / Adjustable Width Serial numbers 5175392-00000 to 99999-99999-99999 A sample of this machinery has been presented to Notified Body number 1105.
Need help?
Do you have a question about the XPR-9S and is the answer not in the manual?
Questions and answers