SICK DUSTHUNTER SB30 Operating Instructions Manual
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SICK DUSTHUNTER SB30 Operating Instructions Manual

Dust measuring device
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Title Page
MMMOPERATING INSTRUCTIONS
MMMI
O P E R A T I N G I N S T R U C T I O N S
DUSTHUNTER SB30
Dust Measuring Device

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  • Page 1 Title Page MMMOPERATING INSTRUCTIONS MMMI O P E R A T I N G I N S T R U C T I O N S DUSTHUNTER SB30 Dust Measuring Device...
  • Page 2 Original document This document is an original document of SICK AG. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 8026957/AE00/V1-0/2021-08 | SICK Subject to change without notice...

  • Page 3: Table Of Contents

    3.2.6 Fitting the optional MCU control unit ...........25 8026957/AE00/V1-0/2021-08 | SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 Subject to change without notice...
  • Page 4 Transport and storage................50 Transport....................... 50 Storage ......................50 O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 8026957/AE00/V1-0/2021-08 | SICK Subject to change without notice...
  • Page 5 Device check accessories ............70 Consumable parts for 2-years operation ............70 8026957/AE00/V1-0/2021-08 | SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 Subject to change without notice...

  • Page 6: Important Information

    Do not point the laser beam at persons. ▸ Pay attention to laser beam reflections. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 8026957/AE00/V1-0/2021-08| SICK Subject to change without notice...

  • Page 7: Symbols And Document Conventions

    The DUSTHUNTER SB30 measuring system is not approved for use in potentially ● explosive atmospheres. 8026957/AE00/V1-0/2021-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 Subject to change without notice...

  • Page 8: Responsibility Of User

    The specified maintenance and inspection tasks are carried out regularly by qualified, experienced personnel. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 8026957/AE00/V1-0/2021-08| SICK...
  • Page 9 Ensure the device can be switched off with a power isolating switch/circuit breaker in accordance with EN 61010-1. 8026957/AE00/V1-0/2021-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 Subject to change without notice...

  • Page 10: Product Description

    46; standard factory setting: cc2 = 0, cc1 = 1, cc0 = 0). O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 8026957/AE00/V1-0/2021-08| SICK Subject to change without notice...

  • Page 11: Response Time

    Response time t in s Fig. 2: Response time 8026957/AE00/V1-0/2021-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 Subject to change without notice...

  • Page 12: Function Check

    The value calculated theoretically (70%) is output for very low dust concentrations (< approx. 1 mg/m³). O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 8026957/AE00/V1-0/2021-08| SICK...

  • Page 13: Device Components

    Optional SCU (details on request) ● for operating several measuring systems 8026957/AE00/V1-0/2021-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 Subject to change without notice...
  • Page 14 Information on request Fig. 4: Device components DUSTHUNTER SB30M O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 8026957/AE00/V1-0/2021-08| SICK Subject to change without notice...

  • Page 15: Sender/Receiver Unit

    (green = operation, red = failure, yellow = maintenance). 8026957/AE00/V1-0/2021-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 Subject to change without notice...
  • Page 16 Standard - X: Special device - M: Sample version O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 8026957/AE00/V1-0/2021-08| SICK Subject to change without notice...

  • Page 17: Flange With Tube

     Material St 37 or 1.4571 Fig. 7: Flange with tube 8026957/AE00/V1-0/2021-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 Subject to change without notice...

  • Page 18: Optional External Purge Air Unit

    A weather hood is available when using the sender/receiver unit outdoors (see “Weather hoods”, page 69). O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 8026957/AE00/V1-0/2021-08| SICK Subject to change without notice...

  • Page 19: Test Equipment For Linearity Test

    SOPAS ET is delivered on the product CD. Alternatively, you can download SOPAS ET free of charge from the SICK homepage (“Downloads”). 8026957/AE00/V1-0/2021-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 Subject to change without notice...

  • Page 20: Assembly And Installation

    (see “Fitting the flange with tube”, page O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 8026957/AE00/V1-0/2021-08| SICK Subject to change without notice...
  • Page 21 Plan adequate line cross-sections and voltage supply requirements “Technical data”, page fuses 8026957/AE00/V1-0/2021-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 Subject to change without notice...

  • Page 22: Assembly

    (350 mm or 700 mm) less the distance between flange and stack outer wall, and stack immersion depth (> 30 mm). O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 8026957/AE00/V1-0/2021-08| SICK...

  • Page 23: Work To Be Performed

    ▸ Provide sufficient clearance to exchange the filter element. 8026957/AE00/V1-0/2021-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 Subject to change without notice...

  • Page 24: Assembly Work

     Fig. 11: Purge air unit layout and assembly dimensions (dimensions in mm) O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 8026957/AE00/V1-0/2021-08| SICK Subject to change without notice...

  • Page 25: Fitting The Weather Hood

    8026957/AE00/V1-0/2021-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 Subject to change without notice...

  • Page 26: Electrical Installation

    The person setting the system up is responsible for the safety of the system in which the device is integrated. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 8026957/AE00/V1-0/2021-08| SICK...

  • Page 27: General Information, Prerequisites

     To the purge air connections of the sender/receiver unit Fig. 13: Optional external purge air unit connection 8026957/AE00/V1-0/2021-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 Subject to change without notice...
  • Page 28 Fuse each phase separately. Use circuit breakers to prevent phase failures on one side. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 8026957/AE00/V1-0/2021-08| SICK...

  • Page 29: Installing The Non-Return Valve Option

      Fig. 15: Installing the non-return valve option 8026957/AE00/V1-0/2021-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 Subject to change without notice...

  • Page 30: Connecting The Sender/Receiver Unit

    Fig. 16: Plug connector connection to on-site line O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 8026957/AE00/V1-0/2021-08| SICK Subject to change without notice...

  • Page 31: Standard Connection (Without Options)

    The colors can differ when using lines other manufacturers. 8026957/AE00/V1-0/2021-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 Subject to change without notice...

  • Page 32: Start-Up And Parameter Settings

     Fastening screw  Fastening screws Fig. 18: Sender/receiver unit opened O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 8026957/AE00/V1-0/2021-08| SICK Subject to change without notice...
  • Page 33 ▸ Set the immersion depth on microswitch 4 (11). 8026957/AE00/V1-0/2021-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 Subject to change without notice...
  • Page 34 Plug plug connector (6) for the measurement receiver on the processor board. ▸ Reassemble the sender/receiver unit in reverse sequence. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 8026957/AE00/V1-0/2021-08| SICK Subject to change without notice...

  • Page 35: Fitting And Connecting The Sender/Receiver Unit On The Duct

    Connect the connection line to the plug connector and screw tight. 8026957/AE00/V1-0/2021-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 Subject to change without notice...

  • Page 36: Setting The Measuring System Parameters

    RS485 SOPAS / MCU Baud rate 57600 / / 8n1 Address O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 8026957/AE00/V1-0/2021-08| SICK Subject to change without notice...

  • Page 37: Changing Settings Using The Jumper On The Processor Board

    Fig. 22: Processor board setting options 8026957/AE00/V1-0/2021-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 Subject to change without notice...

  • Page 38: Addressing

    – DI3 inactive (+5V): Measuring range 1 (and calibration curve 1) used. – DI3 active (V): Measuring range 2 (and calibration curve 2) used. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 8026957/AE00/V1-0/2021-08| SICK...

  • Page 39: Manual Measuring Range Parameterization On The Device

    Fig. 23: SOPAS ET menu: Calibration function and limit values 8026957/AE00/V1-0/2021-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 Subject to change without notice...

  • Page 40: Installing Sopas Et

    1 Disconnect the DUSTHUNTER from your laptop/PC. 2 Input: devmgmt.msc O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 8026957/AE00/V1-0/2021-08| SICK Subject to change without notice...

  • Page 41: Connection To The Device Via Ethernet (Option)

    3 Connect the PC to the same network. 4 Switch the MCU on. 8026957/AE00/V1-0/2021-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 Subject to change without notice...
  • Page 42 12 Assign a name for this search. 13 “Finish” O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 8026957/AE00/V1-0/2021-08| SICK Subject to change without notice...

  • Page 43: Factory Settings

    8026957/AE00/V1-0/2021-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 Subject to change without notice...

  • Page 44: Resetting Parameters

    O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 8026957/AE00/V1-0/2021-08| SICK...

  • Page 45: Setting Modbus® Parameters

    Product CD or at sick.de. 8026957/AE00/V1-0/2021-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 Subject to change without notice...

  • Page 46: Calibration For Dust Concentration Measurement

    LC-Display of the MCU (option), the dust concentration is shown in mg/m³ as uncalibrated value. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 8026957/AE00/V1-0/2021-08| SICK...

  • Page 47: Data Backup In Sopas Et

    A Diagnosis protocol can be created for analysis of the device function and recognition of possible malfunctions. 8026957/AE00/V1-0/2021-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 Subject to change without notice...

  • Page 48: Starting Measurement Mode

    Fig. 27: SOPAS ET menu: MCU/Maintenance/Maintenance Standard start-up is now completed. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 8026957/AE00/V1-0/2021-08| SICK Subject to change without notice...

  • Page 49: Setting The Ethernet Module Parameters

    “Reset module”. Fig. 28: SOPAS ET menu: MCU/Configuration/IO configuration/Interface Module 8026957/AE00/V1-0/2021-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 Subject to change without notice...

  • Page 50: Transport And Storage

    The environmental conditions in the Technical Data must also be observed when storing the measuring system (see “Technical data”, page 62). O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 8026957/AE00/V1-0/2021-08| SICK Subject to change without notice...

  • Page 51: Maintenance

    The equipment operator must specify the specific work to be carried out and its performance in a Maintenance Manual. 8026957/AE00/V1-0/2021-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 Subject to change without notice...
  • Page 52 ● Replacement air filter, preliminary filter (for suction) ● O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 8026957/AE00/V1-0/2021-08| SICK Subject to change without notice...

  • Page 53: Maintenance On The Sender/Receiver Unit

     Sender optics Fig. 30: Cleaning the optical interfaces 8026957/AE00/V1-0/2021-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 Subject to change without notice...

  • Page 54: Maintenance On The Purge Air Supply

    The purge air supply does not have to be switched off to clean the filter housing or to replace the filter element, i.e. the components can remain on the duct. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 8026957/AE00/V1-0/2021-08| SICK...

  • Page 55: Control Unit Mcu With Integrated Purge Air Supply

    Fig. 31: Exchanging the filter element for the control unit with purge air supply 8026957/AE00/V1-0/2021-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 Subject to change without notice...

  • Page 56: Replacing The Button Cell In The Control Unit

    MCU control unit Fig. 32: Button cell exchange, MCU O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 8026957/AE00/V1-0/2021-08| SICK Subject to change without notice...

  • Page 57: Optional External Purge Air Unit

    Reconnect the purge air hose to the filter outlet using the hose clamp. ▸ Switch the fan on again. 8026957/AE00/V1-0/2021-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 Subject to change without notice...

  • Page 58: Shutdown

    ▸ Secure purge air hoses against penetration by dirt and moisture. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 8026957/AE00/V1-0/2021-08| SICK Subject to change without notice...

  • Page 59: Troubleshooting

    See the Service Manual for a detailed description of messages and options for clear- ance. 8026957/AE00/V1-0/2021-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 Subject to change without notice...

  • Page 60: Sender/Receiver Unit

    (see “Adapting the sender/ receiver unit to the duct diameter”, page 32). O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 8026957/AE00/V1-0/2021-08| SICK Subject to change without notice...

  • Page 61: Specifications

    Approvals The DUSTHUNTER SB30 version is TÜV type-tested. 8026957/AE00/V1-0/2021-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 Subject to change without notice...

  • Page 62: Technical Data

    “Automatic measuring range parameterization via SOPAS ET”, page 39 : In temperature range - - 20 °C ... +50 °C O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 8026957/AE00/V1-0/2021-08| SICK...
  • Page 63 Optional MCU-P control unit Max. 63 m³/h Optional external purge air unit 8026957/AE00/V1-0/2021-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 Subject to change without notice...

  • Page 64: Dimensions, Part Numbers

    Sender/receiver unit DHSB-T30 400 mm ET 1116606 Sender/receiver unit DHSB-T30 800 mm ET 1116607 O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 8026957/AE00/V1-0/2021-08| SICK Subject to change without notice...

  • Page 65: Flange With Tube

    Flange with tube, DN195, length 700 mm, 1.4571 2047287 8026957/AE00/V1-0/2021-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 Subject to change without notice...

  • Page 66: Mcu Control Unit

    MCU remote control unit with power supply unit 2075568 O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 8026957/AE00/V1-0/2021-08| SICK Subject to change without notice...
  • Page 67 SPECIFICATIONS Ø 8 Fig. 38: MCU-P control unit 8026957/AE00/V1-0/2021-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 Subject to change without notice...

  • Page 68: Optional External Purge Air Unit

    Purge air unit with blower 2BH13 and purge air hose, length 10 m 1012409 O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 8026957/AE00/V1-0/2021-08| SICK...

  • Page 69: Weather Hoods

    Fig. 41: Weather hood for sender/receiver unit Designation Part No. Weather hood flange k225 2048657 8026957/AE00/V1-0/2021-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 Subject to change without notice...

  • Page 70: Accessories

    Optics cloth (for optional external purge air unit) 2085319 Button cell BR 2032 O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 8026957/AE00/V1-0/2021-08| SICK Subject to change without notice...
  • Page 71 SPECIFICATIONS 8026957/AE00/V1-0/2021-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 Subject to change without notice...
  • Page 72 Phone +7 495 283 09 90 E-Mail info@sick.com E-Mail office@sick.com.gr E-Mail info@sick.ru Vietnam Hong Kong Singapore Phone +65 6744 3732 Phone +852 2153 6300 Phone +65 6744 3732 E-Mail sales.gsg@sick.com E-Mail ghk@sick.com.hk E-Mail sales.gsg@sick.com Detailed addresses and further locations at www.sick.com...

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