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Tyco Electronics PRO-CRIMPER III Instruction Sheet

Tyco Electronics PRO-CRIMPER III Instruction Sheet

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PROPER USE GUIDELINES
Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume
applications. A wide selection of powered application equipment for extended-use, production operations may be available.
Stationary Jaw
Die Assembly
58573-1
1. INTRODUCTION
This instruction sheet covers the use of
PRO–CRIMPER III Hand Tool 58573–1 with Crimping
Die Assembly 58573–2, which is used to apply the
standard and moisture resistant spare wire caps listed
in Figure 2. The die assembly is designed to be used
in PRO–CRIMPER III Hand Tool Frame 354940–1
(shown in Figure 1). For instructions concerning the
operation of the hand tool, refer to Instruction Sheet
408–9930, which is supplied with the tool.
Measurements are in millimeters [followed by
NOTE
inch equivalents in brackets].
Reasons for reissue of this document are provided in
Section 8, REVISION SUMMARY.
2. DESCRIPTION (Figure 1)
Each die assembly consists of an indenter die and an
anvil die. When closed, the dies form four crimping
chambers, which coincide with the four sizes of spare
wire caps. Die retaining screws are used to secure
the dies in the tool frame.
E
2005 Tyco Electronics Corporation, Harrisburg, PA
All International Rights Reserved
AMP and Tyco are trademarks.
*Trademark
Other products, logos, and company names used are the property of their respective owners.
PRO-CRIMPER* III Hand Tool Assembly
58573-1 with Crimping Die Assembly
58573-2 for Spare Wire Caps
Moving Jaw
Ratchet
Adjustment
Wheel
Figure 1
TOOLING ASSISTANCE CENTER 1-800-722-1111
PRODUCT INFO 1-800-522-6752
Die Retaining
Screws
PRO-CRIMPER* III
Hand Tool Frame
354940-1
Moving
Handle
The tool features a tool frame with a stationary jaw
and handle, a moving jaw, a moving handle, and an
adjustable ratchet that ensures full contact crimping.
For Single Unstripped
Wire (Thin Copper Insert)
With or Without Moisture-
Resistant Inhibitor
WIRE
SPARE WIRE CAP No's
INSUL.
INSUL
DIA.
MOISTURE
STANDARD
RESISTANT
RANGE
1.22 - 1.91
324484
[.048 - .075]
2.03 - 2.92
324485
[.080 - .115]
3.05 - 3.68
324486
[.120 - .145]
3.81 - 5.33
324487
[.150 - .210]
Figure 2
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at
Instruction Sheet
408-4251
07 APR 05
Rev C
Stationary
Handle
TOOL
CAP
COLOR
COLOR
COLOR
CODE
CODE
DOT
324693
WHITE
WHITE
324694
RED
RED
324695
BLUE
BLUE
324696
YELLOW
YELLOW
of 4
1
www.tycoelectronics.com
LOC B

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Summary of Contents for Tyco Electronics PRO-CRIMPER III

  • Page 1 Figure 2 TOOLING ASSISTANCE CENTER 1-800-722-1111 This controlled document is subject to change. 2005 Tyco Electronics Corporation, Harrisburg, PA of 4 PRODUCT INFO 1-800-522-6752 For latest revision and Regional Customer Service, All International Rights Reserved visit our website at AMP and Tyco are trademarks.
  • Page 2 408-4251 PRO-CRIMPER III Hand Tool Assembly 58573-1 PRO-CRIMPER II Hand Tool Frame Tool Jaws Assembly 354940-1 (Ref) Indenter Retaining Screws Die Assembly Anvil Figure 3 3. DIE INSTALLATION 4. Insert the unstripped wire completely into the cap. 1. Close the tool handles until the ratchet releases, then allow the handles to open fully.
  • Page 3 408-4251 PRO-CRIMPER III Hand Tool Assembly 58573-1 HAND TOOL AND DIE DIE OPENING +0.10 [.004] ASSEMBLY ASSEMBLY PART NUMBERS 58573-1 1.83 [.072] 2.26 [.089] 2.95 [.116] 3.61 [.142] 58573-2 Figure 5 6. MAINTENANCE AND INSPECTION (2) the specific die assembly is used, (3) the die assembly has been measured to ensure that the 6.1.
  • Page 4 408-4251 PRO-CRIMPER III Hand Tool Assembly 58573-1 7. REPLACEMENT Screwdriver Order replacements through your Tyco Electronics Representative, or call 1–800–526–5142, or send a facsimile of your purchase order to 1–717–986–7605, or write to: CUSTOMER SERVICE (38–35) TYCO ELECTRONICS CORPORATION P.O. BOX 3608 HARRISBURG, PA 17105–3608...

This manual is also suitable for:

58573-158573-2