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NetSure™ 4015
30kW 400V DC Power System
User Manual
Specification Number: 584000300
Model Number: 4015-X003
COMPONENT
INTEGRATED SYSTEM
LOAD DISTRIBUTION SUB-RACK
HRMG Configuration (w/ row breaker)
HRMG Configuration (w/out row breaker)
POWER AND CONTROL SUB-RACK
HRMG Configuration
BATTERY TRAY
HRMG Configuration
SPEC. NO.
MODEL
584000300
LIST R3, R4
4015-X003
LIST 25
--
LIST 27
4015-X003
LIST 13
--
LIST 93
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Table of Contents
Troubleshooting
Related Manuals for Vertiv NetSure 4015
Summary of Contents for Vertiv NetSure 4015
- Page 1 NetSure™ 4015 30kW 400V DC Power System User Manual Specification Number: 584000300 Model Number: 4015-X003 SPEC. NO. COMPONENT MODEL 584000300 INTEGRATED SYSTEM LIST R3, R4 4015-X003 LOAD DISTRIBUTION SUB-RACK HRMG Configuration (w/ row breaker) LIST 25 HRMG Configuration (w/out row breaker) LIST 27 POWER AND CONTROL SUB-RACK 4015-X003...
- Page 2 The information contained in this document is subject to change without notice and may not be suitable for all applications. While every precaution has been taken to ensure the accuracy and completeness of this document, Vertiv assumes no responsibility and disclaims all liability for damages resulting from use of this information or for any errors or omissions.
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Page 3: Table Of Contents
Vertiv™ NetSure™ 4015 30kW 400V DC Power System User Manual TABLE OF CONTENTS Admonishments Used in this Document ..........................iv Important Safety Instructions ..............................v Safety Admonishments Definitions ............................................v Safety and Regulatory Statements ............................................v Déclarations de Sécurité et de Réglementation ......................................v 1 Customer Documentation Package ..........................1... -
Page 4: Admonishments Used In This Document
Vertiv™ NetSure™ 4015 30kW 400V DC Power System User Manual Admonishments Used in this Document will likely DANGER! Warns of a hazard the reader be exposed to that will result in death or serious injury if not avoided. (ANSI, OSHA) -
Page 5: Important Safety Instructions
Vertiv™ NetSure™ 4015 30kW 400V DC Power System User Manual Important Safety Instructions Safety Admonishments Definitions Definitions of the safety admonishments used in this document are listed under “Admonishments Used in this Document” on page iv. Safety and Regulatory Statements Refer to Section 4154 (provided with your customer documentation) for Safety and Regulatory Statements. - Page 6 Vertiv™ NetSure™ 4015 30kW 400V DC Power System User Manual This page intentionally left blank. Proprietary and Confidential © 2022 Vertiv Group Corp.
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Page 7: Customer Documentation Package
400V DC Output @ up to 30kW Power System The Vertiv™ NetSure™ 4015, 30kW 400V DC Power System is a complete integrated power system containing rectifiers, intelligent control, metering, monitoring, and distribution. The individual system sub-racks can be factory integrated into a standard IT rack or provided separately for customer integration into an existing IT rack. -
Page 8: Load Distribution Sub-Rack(S) (List 25, 27)
Vertiv™ NetSure™ 4015 30kW 400V DC Power System User Manual Rectifier(s) The system contains one (1) or two (2) rectifiers, which provide load power, battery float current, and battery recharge current during normal operating conditions. Refer to the rectifier instructions (UM1R40015000e) for more information. -
Page 9: Operating Procedures
Vertiv™ NetSure™ 4015 30kW 400V DC Power System User Manual 3 Operating Procedures 3.1 Controller and Rectifiers For operation instructions on these units, refer to the following documents. • ACU+ Controller Operation Instructions (UM1M820NNB-1) • Rectifier Instructions (UM1R40015000e) 3.2 Local Controls and Indicators Refer to the controller and rectifier instructions for descriptions of the local controls and indicators located on these units. - Page 10 Vertiv™ NetSure™ 4015 30kW 400V DC Power System User Manual Figure 3.1 Controls and Indicators Breaker Lockout/Tagout Bracket Row Breaker Load Distribution Sub-Rack System Shutdown Pushbutton Output Voltage Power and Control Sub-Rack Present Indicator Ground Fault Alarm Indicator AC Input Circuit Breaker...
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Page 11: Ground Fault (Insulation Fault) Detection Circuit Operation (Hrmg Configurations)
Vertiv™ NetSure™ 4015 30kW 400V DC Power System User Manual 3.4 Ground Fault (Insulation Fault) Detection Circuit Operation (HRMG Configurations) 3.4.1 Overview The ground fault (insulation fault) detection circuit in a High Resistance Mid-Point Ground (HRMG) configuration detects the insulation condition of the positive and negative DC bus to ground. - Page 12 Vertiv™ NetSure™ 4015 30kW 400V DC Power System User Manual Remove the distribution sub-rack’s top front cover to access the distribution circuit breaker mounting positions. Remove the distribution sub-rack’s inside shield by sliding the front of the shield up then out of the distribution sub-rack.
- Page 13 Vertiv™ NetSure™ 4015 30kW 400V DC Power System User Manual Figure 3.2 Adding or Replacing a DC Distribution Circuit Breaker Breaker Distribution Lockout/Tagout Sub-Rack Bracket Row Breaker Distribution Circuit Breakers Removable Panel Front Distribution Blank Covers Distribution Terminal Blocks (HRMG Configuration)
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Page 14: Maintenance
Vertiv™ NetSure™ 4015 30kW 400V DC Power System User Manual Figure 3.3 Connecting DC Load Distribution Leads Distribution Terminal Blocks (HRMG Configuration) ±200V DC Field Connections to External Customer Loads. OBSERVE CORRECT POLARITY. Black Terminal Terminal Block Block 4 Maintenance Contact Vertiv for all of your maintenance needs. -
Page 15: Troubleshooting And Repair
Vertiv™ NetSure™ 4015 30kW 400V DC Power System User Manual Battery life is determined by a variety of factors, including the technology deployed, the charge/discharge cycle history, operating temperature, peak current draw, etc. Battery health should be checked at regular intervals per battery manufacturer’s instructions. It is recommended to verify battery string voltage (336V DC nominal) and individual battery block voltages (12V DC nominal). -
Page 16: System Troubleshooting Information
Vertiv™ NetSure™ 4015 30kW 400V DC Power System User Manual 5.5 System Troubleshooting Information This system is designed for ease in troubleshooting and repair. The various indicators as described in “Operating Procedures” on Page 3 and in the controller and rectifier instructions are designed to isolate failure to a specific component. Once the faulty component has been identified, refer to “Replacement Information”... -
Page 17: Replacement Information
Vertiv™ NetSure™ 4015 30kW 400V DC Power System User Manual 5.6 Replacement Information User Replaceable Components Refer to SAG584000300 (System Application Guide) for part numbers of User replaceable components. When a trouble symptom is localized to a faulty rectifier, controller, or User replaceable circuit card; that particular component should be replaced in its entirety. - Page 18 Vertiv™ NetSure™ 4015 30kW 400V DC Power System User Manual Ensure that there are no local or remote alarms active on the system. Figure 5.1 AC Surge Suppressor Replacement Proprietary and Confidential © 2022 Vertiv Group Corp.
- Page 19 Vertiv™ NetSure™ 4015 30kW 400V DC Power System User Manual Connect with Vertiv on Social Media https://www.facebook.com/vertivI https://www.instagram.com/vertiv/ https://www.linkedin.com/company/vertiv/ https://www.twitter.com/vertiv/ Proprietary and Confidential © 2022 Vertiv Group Corp.
- Page 20 Vertiv.com | Vertiv Headquarters, 1050 Dearborn Drive, Columbus, OH, 43085, USA © 2022 Vertiv Group Corp. All rights reserved. Vertiv™ and the Vertiv logo are trademarks or registered trademarks of Vertiv Group Corp. All other names and logos referred to are trade names, trademarks or registered trademarks of their respective owners. While every precaution has been taken to ensure accuracy and completeness here, Vertiv Group Corp.