Simplex 4100 Installation Manual
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Simplex 4100 Installation Manual

Fire alarm system
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4100/4120 INSTALLATION MANUAL
4100 / 4120
FIRE ALARM SYSTEM
INSTALLATION INSTRUCTIONS
FOR CONTRACTOR
(LT0281)
Volume 2 of 3
Document No: 4100-M002
Issue 1.0

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Summary of Contents for Simplex 4100

  • Page 1 4100/4120 INSTALLATION MANUAL 4100 / 4120 FIRE ALARM SYSTEM INSTALLATION INSTRUCTIONS FOR CONTRACTOR (LT0281) Volume 2 of 3 Document No: 4100-M002 Issue 1.0...
  • Page 2 AFTER READING THE INFORMATION CONTAINED IN THIS MANUAL, CALL LOCAL SIMPLEX REPRESENTATIVE BEFORE PROCEEDING TO CONNECT FIELD WIRING! CAUTION DO NOT APPLY AC OR BATTERY POWER TO THE 4100+ SYSTEM (UNLESS PRESENCE SIMPLEX TECHNICAL REPRESENTATIVE Document No: 4100-M002 Issue 1.0...

  • Page 3: Related Documentation

    Original - File: 41M002.doc RELATED DOCUMENTATION This manual is part of a three volume set relating to the 4100/4120 Fire Alarm Panel. The following lists the documentation relating to the 4100/4120 Fire Alarm Panel Volume 1 4100/4120 Fire Indicator Panel - Operator Manual. This manual describes the operating procedures for a typical 4100/4120 Fire Indicator Panel.

  • Page 4: Table Of Contents

    , etc.).......6 8. Dress the panel wiring............................6 9. Install the option bay door..........................6 10. Call your local Simplex Branch Office (listed in the Yellow Pages) to install the printed circuit boards and test the system...............................6 PROGRAMMER’S REPORT ............................7 1.
  • Page 5 4100 Fault Messages..............................35 1. CARD TROUBLES ............................35 2. BATTERY TROUBLES ............................37 3. EARTH GROUNDS ............................38 4. ANNUNCIATOR TROUBLES ..........................40 5. MAPNET TROUBLES............................41 6. RUI TROUBLES .............................43 APPENDIX C..................................44 GLOSSARY OF 4100 FIRE ALARM SYSTEM TERMS....................44 Document No: 4100-M002 Issue 1.0...
  • Page 6 4100/4120 INSTALLATION MANUAL FIGURES FIGURE PAGE System Hardware Envelope Label....................2 Location of DIP Switches on Typical Device..................3 Device Address Label........................3 Removing the Option Bay Door......................5 General Information Report......................7 Card Summary by Location Report....................8 System Point Summary........................10 System Options Summary......................11 Card Detail Report..........................12 Local Annunciator Report........................13...

  • Page 7: Contractor Installation Instructions

    ETC.) IF AN EXISTING SYSTEM MUST BE SHUT DOWN WHILE THE 4100+ SYSTEM IS BEING INSTALLED. INTRODUCTION This publication provides a logical sequence of procedures to follow when installing a 4100+ system. Throughout this publication, you are often referred to the documentation listed below. In such cases, notes describing use of the documents will generally follow immediately after the reference.

  • Page 8: Installation Procedure

    INSTALLATION PROCEDURE NOTES: A. Indexes for the 4100 Field Wiring Diagram are found on the first page of the document. B. All wiring must be in accordance with local codes. C. A page entitled “GENERAL WIRING PRECAUTIONS” is included in the 4100 Field Wiring Diagram.

  • Page 9: Install The Back Box

    • Use the 4100+/4120/UT Back Box Installation Instructions (Pub. No. FA4-21-203). 3. Install and tag all system wiring. • See the SYSTEM POINT SUMMARY Report (Figure 7) and the appropriate page in the 4100 Field Wiring Diagram (841-731). Install the peripheral devices and E.O.L. resistors.

  • Page 10: Remove The Option Bay Door. (See Figure 4.)

    Remove the hair-pin cotter pins (item 6) from the lower clevis pins (item 7). Then push the clevis pins inward and remove the door. e. Store the door and its hardware in a safe, clean and dry place until all wires are terminated in the 4100+ panel.

  • Page 11: Check And Terminate All Zone (Zn), Mapnet Loops (Map A , Map B) And Signal (Sig) Wiring

    4100/4120 INSTALLATION MANUAL Figure 4 Removing the Option Bay Door 6. Check and terminate all zone (ZN), MAPNET Loops (MAP A , MAP B) and signal (SIG) wiring. NOTES: A. Use the CARD SUMMARY BY LOCATION Report (Figure 6) to determine the location of the motherboard on which each specific circuit terminates.

  • Page 12: Check And Terminate All Remaining Circuits

    • Use the tie wraps in the System Hardware envelope to neatly dress the panel wiring. Install the option bay door. Call your local Simplex Branch Office (listed in the Yellow Pages) to install the printed circuit boards and test the system.

  • Page 13: Programmer's Report

    LCD display. -------------------------------------------------------------------------------- XYZ BUILDING 1 GENERAL INFORMATION Page 909015J node:1 rev:1 05:20:54, THU, 08-MAY-97 -------------------------------------------------------------------------------- 4100 Fire Alarm System GENERAL Simplex Time Recorder Co. INFO Node Number: 1 System Type: 4100+ Job Filename : 909015J...

  • Page 14: Card Summary By Location (See Figure 6)

    The System Point Summary is of primary importance to the installer. Simplex personnel must provide this information prior to installation. Call your local Simplex branch office, which is listed in the Yellow Pages, and request this information be provided. This is used in conjunction with the Layout pages, to determine wiring terminations and the information shown below.

  • Page 15: Custom Label

    (ZNx+, ZNx--), signals (SIGx), etc., for each circuit within the system. Marking each wire in this matter will facilitate termination and checking of the wiring in the 4100 panel. NOTE: The SYSTEM POINT SUMMARY Report is found within the computer printout portion of the Factory Documentation.

  • Page 16: System Point Summary

    4100/4120 INSTALLATION MANUAL -------------------------------------------------------------------------------- XYZ BUILDING 1 SYSTEM POINT SUMMARY Page 909015J node:1 rev:1 05:20:54, THU, 08-MAY-97 -------------------------------------------------------------------------------- POINT SUMMARY System Point Summary (ascending by zone name): ZONE Device Point PNIS Zone Name Custom Label Type Type Code --------- ---------------------------------------- ------- ------- -----------...

  • Page 17: System Options Summary (See Figure 8)

    4100/4120 INSTALLATION MANUAL 4. System Options Summary (see Figure 8) The System Options Summary lists all standard system operations. Enabled operations are shown with the word “YES”. -------------------------------------------------------------------------------- XYZ BUILDING 1 SYSTEM OPERATION Page 909015J node:1 rev:1 05:20:54, THU, 08-MAY-97...

  • Page 18: Card Detail Report (See Figure 9)

    4100/4120 INSTALLATION MANUAL 5. Card Detail Report (see Figure 9) The Card Detail Report shows detailed information regarding each printed circuit board as well as software cards (pseudos) in the system. Custom information is shown for each type of card, such as card number, card address (binary), circuits on the card, circuit types, custom labels, and coding information, if applicable.

  • Page 19: Annunciator Report (See Figures 10 And 11)

    4100/4120 INSTALLATION MANUAL 6. Annunciator Report (see Figures 10 and 11) The Local Annunciator Report is shown first (if applicable), followed by the Remote Annunciator Report (if applicable). The first page of these reports shows the controller/card number, position, and the type of display cards selected.

  • Page 20: Digital Pseudo Point Summary (See Figure 11)

    4100/4120 INSTALLATION MANUAL 7. Digital Pseudo Point Summary (see Figure 11) The Digital Pseudo Point Summary shows all digital pseudo points within the system. It also identifies the custom labels, and pseudo type for each digital pseudo point within the system.
  • Page 21 4100/4120 INSTALLATION MANUAL -------------------------------------------------------------------------------- XYZ BUILDING 1 DIGITAL PSEUDO POINT SUMMARY Page 909015J node:1 rev:1 05:20:54, THU, 08-MAY-97 -------------------------------------------------------------------------------- CARD No: 128 DIGITAL SUMMARY 256 Point Digital Pseudo P46 - P91 continued Point Custom Label Type PNIS Codes ------- ----------------------------------------...
  • Page 22 4100/4120 INSTALLATION MANUAL -------------------------------------------------------------------------------- XYZ BUILDING 1 DIGITAL PSEUDO POINT SUMMARY Page 909015J node:1 rev:1 05:20:54, THU, 08-MAY-97 -------------------------------------------------------------------------------- CARD No: 129 DIGITAL SUMMARY 256 Point Digital Pseudo P256 - P406 Point Custom Label Type PNIS Codes ------- ---------------------------------------- ---------...

  • Page 23: Analog Pseudo Point Summary (See Figure 12)

    4100/4120 INSTALLATION MANUAL 8. Analog Pseudo Point Summary (see Figure 12) The Analog Pseudo Point Summary shows all analog pseudo points within the system. It also identifies the custom labels and pseudo type for each analog pseudo point within the system.

  • Page 24: Point List Summary (See Figure 13)

    4100/4120 INSTALLATION MANUAL 9. Point List Summary (see Figure 13) The Point List Summary identifies the number of pseudo lists within the system. These lists are in numerical sequence, contain a description, and identify the number of points within each list.

  • Page 25: Point List Detail (See Figure 14)

    4100/4120 INSTALLATION MANUAL 10. Point List Detail (see Figure 14) The Point List Detail identifies each list (with points identified) within the Point List Summary. It shows the list number, points within the list, custom point labels, and type of device connected to the circuit.

  • Page 26: Options Detail Report (See Figure 15)

    4100/4120 INSTALLATION MANUAL 11. Options Detail Report (see Figure 15) The Options Detail Report specifies the options selected for the system. Also included in this report is a list of the passcode assignment levels for the various system functions. --------------------------------------------------------------------------------...

  • Page 27: Network Interface Report (See Figure 16)

    4100/4120 INSTALLATION MANUAL 12. Network Interface Report (see Figure 16) The Network Interface Report specifies the network points associated with the node and identifies them as either Pubilic Points or External Points (points referenced from other nodes). -------------------------------------------------------------------------------------- XYZ BUILDING 1...

  • Page 28: Custom Control Equation Listing (See Figure 17)

    4100/4120 INSTALLATION MANUAL 13. Custom Control Equation Listing (see Figure 17) The Custom Control Equation Listing displays the line by line Custom Control equations for the system. -------------------------------------------------------------------------------- XYZ BUILDING 1 CUSTOM CONTROL EQUATION LISTING Page 158 909015J node:1 rev:1...

  • Page 29: Field Wiring Diagrams

    BRIGADE CONFIGURATION AND CONNECTION The Brigade connection point for all 4100/4120 Fire Alarm Panels is taken from the Auxillary Relay Card which is normally located next to the CPU card in the top bay. The Auxillary Relay card contains Eight Relays numbetred Aux3 to Aux10 and these are allocated as follows:...

  • Page 30: Installation Checklist For Simplex Technical Representative

    Lift the retainer from the back box. Visually inspect the 4100 system. Verify that all wiring is connected to the panel, to include the unified ground.

  • Page 31: Visual Inspection

    CPU. Each 4100 printed circuit board has an 8 bit DIP switch (SW1) which is used to set its address and communication baud rate. Verify each address and baud rate prior to installation of each board. The system may contain up to 119 printed circuit cards (each has its own address).

  • Page 32: Custom Terminal Wiring Identifiers

    4100/4120 INSTALLATION MANUAL Figure 18 Custom Terminal Wiring Identifiers Document No: 4100-M002 Issue 1.0...

  • Page 33: Printed Circuit Board Addresses

    4100/4120 INSTALLATION MANUAL TABLE 3 Printed Circuit Board Addresses Side View of Dip Switch SW-1 SW1-2 SW1-3 SW1-4 SW1-5 SW1-6 SW1-7 SW1-8 = ADDRESS 0 CPU MODULE IS ALWAYS ADDRESS 0 = ADDRESS 1 = ADDRESS 2 = ADDRESS 3...

  • Page 34: Point Graphic I/O Card Pluggable Resistors

    4100/4120 INSTALLATION MANUAL TABLE 5 24 Point Graphic I/O Card Pluggable Resistors (632-789) PLUGGABLE RESISTOR SETTINGS DRIVE # RESISTOR # INPUT OUTPUT 3.3K .5W 20 OHM 1W 3.3K .5W 20 OHM 1W 3.3K .5W 20 OHM 1W 3.3K .5W 20 OHM 1W 3.3K .5W...

  • Page 35: Cpu/Main Power Supply Boards With Components

    Refer Appendic A for a list of Fault Messages and likely causes and rectification To power up the 4100 system, perform the following steps: Ensure that the mains isolate switch is OFF and batteries are disconnected. Ensure that 240V AC supply is connected to the panel from the mains distribution board.

  • Page 36: System Test Procedures

    The lamp test pushbutton on the control panel is used to determine local lamp failures within the system. Only lamps on the 4100 control panel will illuminate along with the five function and acknowledge LEDs. All segments on the LCD will also change. Perform the following procedures to determine lamp failure: Press the “LAMP TEST”...

  • Page 37: Remounting Retainer

    4100/4120 INSTALLATION MANUAL Remounting Retainer Install the retainer assembly onto the back box assembly utilising the two bottom hook-tabs and secure it by using two plastic squeeze release tabs located on the upper centre of the retainer assembly. Install two screws to secure the retainer assembly, one at the top centre of the retainer assembly and the other at the bottom centre of the retainer assembly.

  • Page 38: Troubleshooting Procedures

    Do not take voltage readings on the system printed circuit board IC’s. When troubleshooting the 4100 system, check the obvious things first. These are the LEDs, toggle switches, dip switch settings, power, clipped jumpers, resistors, city jumpers and wiring to include contractor installed field wiring, all of which are located in the fire alarm panel.

  • Page 39: A1 Voltage Chart

    4100/4120 INSTALLATION MANUAL If the voltage and signals are correct on the return field wiring, the next step is to localise the trouble by swapping printed circuit boards of the same type. Perform the following procedure to swap printed circuit boards: Disconnect battery power.
  • Page 40 4100/4120 INSTALLATION MANUAL 10. Verify the ground status of the system by connecting the negative (black) lead of a voltmeter to the Earth Ground and connect the positive (red) lead of the voltmeter to the positive (+) terminal of the 24V DC...

  • Page 41: 4100 Fault Messages

    4100/4120 INSTALLATION MANUAL APPENDIX B 4100 Fault Messages CARD TROUBLES If the LCD displays ... Wrong Card Abnormal 1st Line Shows Card Expected at this Address. Reprogram System or Insert Proper Daughter Card. If the LCD displays ... Extra Card Abnormal A Daughter Card is/was installed but not Programmed.
  • Page 42 4100/4120 INSTALLATION MANUAL If the LCD displays ... Card Missing/Failed Identify Card from LCD. Is Communication Trouble LED illuminated on Card ? Check Dipswitch Setting with Programmer’s Report. Check for 8VDC & 24VDC at Motherboard Harness P3. Check for Serial Comm at Motherboard Harness P2.

  • Page 43: Battery Troubles

    4100/4120 INSTALLATION MANUAL BATTERY TROUBLES If the LCD displays ... Master Battery Backup Status is Trouble Check connector P9 on Master Power Supply. Check that Batteries Terminals are Connected. Check Fuse(s) in the Battery Harness. Check for Charger Output at Battery Harness Terminals with the Batteries Disconnected.

  • Page 44: Earth Grounds

    4100/4120 INSTALLATION MANUAL EARTH GROUNDS If the LCD displays ... Master Earth Status is Trouble Is Ground on Positive/Negative side of Power Supply ? If a Positive Ground ... Remove half of the Motherboards. Isolated to a Row ... Remove half of the Daughter cards.

  • Page 45: Annunciator Troubles

    4100/4120 INSTALLATION MANUAL ANNUNCIATOR TROUBLES If the LCD displays ... Card X, Led (Switch) Display Slot X Card Defined But Not Inserted Annunciator Display Card Programmed in Software but not connected via the Ribbon Cable. If the LCD displays ...

  • Page 46: Mapnet Troubles

    4100/4120 INSTALLATION MANUAL MAPNET TROUBLES If the LCD displays ... MAPNET Extra Device Trouble Check Trouble Log for Device Number Add Device to Program if needed If the LCD displays ... MAPNET No Answer Trouble Determine Device Address and Location...
  • Page 47 4100/4120 INSTALLATION MANUAL If the LCD displays ... MAPNET Open Circuit Fault Check Mapnet communications loop for Open circuit Locate and repair wiring break Press the “System Reset” key on the front panel to clear the fault message If the LCD displays ... MAPNET Short Circuit Fault...

  • Page 48: Rui Troubles

    4100/4120 INSTALLATION MANUAL RUI TROUBLES If the LCD displays ... RUI Open Circuit Fault Check RUI communications loop for Open circuit Locate and repair wiring break Press the “System Reset” key on the front panel to clear the fault message Document No: 4100-M002 Issue 1.0...
  • Page 49 4100/4120 INSTALLATION MANUAL APPENDIX C GLOSSARY OF 4100 FIRE ALARM SYSTEM TERMS Alarm Verification Option: A field-programmed option that causes the CPU to verify (double-check) all alarm initiations originated by smoke detectors before sounding the signals. Annunciator: A remotely-located, electrically-powered display, separate from the control panel, containing lamps to indicate the status of the fire alarm system.

  • Page 50: Glossary Of 4100 Fire Alarm System Terms

    The continuous electrical checking of fire alarm circuits and components for faults (opens and, in some cases, shorts). For example, 4100 signal circuits are supervised for both opens and shorts, while 4100 zone circuits are supervised for opens only (a zone circuit short causes an alarm condition).

This manual is also suitable for:

4120

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