HALDER EH 22350 Series Operating Instructions Manual
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HALDER EH 22350 Series Operating Instructions Manual

Lifting pin
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TRANSLATION OF THE ORIGINAL OPERATING INSTRUCTIONS
lifting pin
Keep for future use!

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Summary of Contents for HALDER EH 22350 Series

  • Page 1 TRANSLATION OF THE ORIGINAL OPERATING INSTRUCTIONS lifting pin Keep for future use!
  • Page 2 This document requires the following approvals: Name Title © 2022 by Erwin Halder KG These original operating instructions and all illustrations contained in them are protected by copyright. Any use outside the limits of copyright law without the prior written consent of the publisher is prohibited and liable to prosecution.

  • Page 3: Table Of Contents

    Content Content .............................. - 3 - List of figures ............................ - 5 - 1 Introduction ............................6 Method of presentation ......................8 1.1.1 Warnings pertaining to sections ................. 8 1.1.2 Embedded warnings ....................9 1.1.3 Other methods of presentation ................... 9 1.1.4 Symbols used in the original operating instructions ...........

  • Page 4: Content

    Content 3 Description of the lifting pins ....................... 28 Overview ..........................28 3.1.1 Overview of functional elements ................28 3.1.2 Type plate overview / inscription ................29 Functional description ......................30 3.2.1 Materials........................33 Technical data ........................34 3.3.1 Ambient conditions ....................35 3.3.2 Intended service life ....................

  • Page 5: List Of Figures

    List of figures Figure 1: Overview of functional elements ..................28 Figure 2: Type plate overview / inscription ..................29 Figure 3: Installation examples 1 - lifting pins ................. 31 Figure 4: Installation examples 2 - lifting pins ................. 32 Figure 5: Materials ..........................

  • Page 6: Introduction

    Introduction These original operating instructions provide you with all the information you need for the smooth operation of the lifting pin (hereinafter also referred to as lifting accessory). The original operating instructions must be read, understood and applied by all persons assigned to the operation, maintenance, cleaning and troubleshooting of the lifting accessory.
  • Page 7 1 Introduction 1.1 Method of presentation These original operating instructions are valid for the following product groups and article numbers: lifting pin (article group 22350) Heat treated steel, tempered, manganese- Stainless steel 1.4542, precipitation- phosphated hardened 22350.0601 22350.0701 22350.0602 22350.0702 22350.0604 22350.0704 22350.0606...

  • Page 8: Method Of Presentation

    1 Introduction 1.1 Method of presentation Method of presentation Texts in these original operating instructions that require special attention are marked as follows as a notice and as a direct warning of dangers: 1.1.1 Warnings pertaining to sections Warnings pertaining to sections apply not only to a specific action, but to all actions within a section.

  • Page 9: Embedded Warnings

    1 Introduction 1.1 Method of presentation 1.1.2 Embedded warnings Embedded warnings apply to specific actions and are directly integrated into the action. Structure SIGNAL WORD Type and source of danger Possible consequences in case of non-compliance – Measures to avoid the danger Danger levels DANGER WARNING...
  • Page 10 1 Introduction 1.1 Method of presentation No trespassing by unauthorised persons This symbol prohibits unauthorised persons from entering the danger zone. Dangers cannot be identified by unauthorised persons. Observe original operating instructions This symbol indicates that the original operating instructions must be observed.

  • Page 11: Warranty And Liability

    – structural changes to the lifting pin (Conversions or other changes to the lifting accessory may not be made without the prior written consent of Erwin Halder KG. In case of infringement, the lifting pins lose their EC conformity), –...

  • Page 12: Copyright

    Transfer of the original operating instructions to third parties, reproduction in any form and in any manner – even excerpts – as well as exploitation and/or communication of the contents are not permitted without the written consent of Erwin Halder KG, except for internal purposes.

  • Page 13: Safety

    Safety WARNING A failure to observe the following safety instructions can have serious consequences: Danger to persons due to mechanical or chemical influences or failure of important lifting accessory functions! – Please read the safety and danger information in this section thoroughly before putting the lifting pin into operation.
  • Page 14 – to use the lifting pins as a traction element, – not to produce the installation sketch according to the specifications of the company Erwin Halder KG, – to use defective or unsuitable accessories, – to use the lifting pins if the functional components are deactivated, manipulated or defective, –...
  • Page 15 2 Safety 2.1 Intended use Proper use also includes – the observance of all notices in the original operating instructions and the third-party documentation, – noting that in case of an overhead or horizontal use, the load must be secured against falling down before opening the lifting pins, –...

  • Page 16: Structural Changes To The Lifting Pins

    For parts purchased from third parties it cannot be guaranteed that they have been designed and manufactured to meet the requirements on stress and safety. Parts and optional equipment not supplied by Erwin Halder KG are not approved for use on the lifting pins. 2.1.2...

  • Page 17: Staff Requirements

    2 Safety 2.2 Staff requirements Staff requirements The lifting pins may only be transported, installed, operated, maintained, repaired, commissioned and decommissioned, inspected or disposed of by persons who are qualified and / or instructed to do so. These persons must know the original operating instructions and act accordingly.

  • Page 18: Unauthorised Persons

    2 Safety 2.2 Staff requirements 2.2.3 Unauthorised persons Unauthorised persons who do not meet the qualification requirements for the personnel are not aware of the dangers in area of use. – Keep unauthorised persons away from the area of use. –...

  • Page 19: General Safety Instructions

    – In case of malfunctions, stop using the lifting pins immediately. Have faults rectified by appropriately trained specialists or by Erwin Halder KG . – Always keep the original operating instructions at the place the lifting pin is used. It must be ensured that all persons who carry out activities on or with the lifting pin can read the original operating instructions at any time.

  • Page 20: Special Danger Warnings / Residual Dangers

    2 Safety 2.5 Special danger warnings / residual dangers Special danger warnings / residual dangers 2.5.1 Symbols used on the lifting accessory Observe the original operating instructions This symbol indicates that the original operating instructions must be observed. CE marking The CE marking on the product is the manufacturer's declaration that the product complies with the essential requirements of the relevant European health, safety and environmental protection legislation.

  • Page 21: Dangers Due To Incorrect Use

    – Never use the lifting pins as a traction element. – Prepare the installation sketch according to the specifications of the company Erwin Halder KG. – Never use the lifting pins without locking. – Never use the lifting pins with constantly rotating loads.

  • Page 22: Dangers Due To Suspended Loads

    – Only use original spare parts. – Obtain the spare parts from Erwin Halder KG. You will find the necessary information on spare parts in the enclosed parts lists or in "1.5 Service / Customer service".

  • Page 23: Crushing And Cutting Hazards For Hands

    2 Safety 2.5 Special danger warnings / residual dangers 2.5.9 Crushing and cutting hazards for hands WARNING On the lifting accessory there are crushing and cutting hazards for hands (movements of mechanical parts). A failure to observe this can result in serious injuries! –...

  • Page 24: Hazards Due To Contamination

    2 Safety 2.5 Special danger warnings / residual dangers 2.5.13 Hazards due to contamination WARNING Danger from contamination (e.g. grinding sludge, oil and emission deposits, dust, chips, etc.) can impair the function of the lifting pins! A failure to observe this can result in death or serious injury! –...

  • Page 25: Personal Protective Equipment

    2 Safety 2.6 Personal protective equipment Personal protective equipment When operating the lifting pins, regardless of the workplace risk assessment, personal protective equipment must be worn in order to minimise health hazards. – During use or at work always wear the protective equipment necessary for the work in question.

  • Page 26: Notices For Emergencies

    2 Safety 2.7 Notices for emergencies Notices for emergencies Preventive measures – Always be prepared for accidents. – Keep first aid equipment (first aid kit, blankets, etc.) within easy reach. – Familiarise personnel with accident reporting, first aid, fire fighting and rescue facilities.

  • Page 27: Obligation Of The Operator

    2 Safety 2.8 Obligation of the operator Obligation of the operator The lifting pins are used in the commercial sector. The operator of the lifting pins is therefore subject to the legal obligations for occupational safety. In addition to the safety instructions in these original operating instructions, the safety, accident prevention and environmental protection regulations valid for the area of application of the lifting pins must be observed.

  • Page 28: Description Of The Lifting Pins

    Description of the lifting pins Overview All illustrations in this document are for providing a basic understanding and may differ from the actual design. 3.1.1 Overview of functional elements Figure 1: Overview of functional elements Shackle Press bolt Hexagon head bolt Spring Hexagon nut Ball...

  • Page 29: Type Plate Overview / Inscription

    3 Description of the lifting pins 3.1 Overview 3.1.2 Type plate overview / inscription Part number Year Material Figure 2: Type plate overview / inscription Type plate / inscription of the lifting pin...

  • Page 30: Functional Description

    3 Description of the lifting pins 3.2 Functional description Functional description The lifting pins are intended exclusively as lifting/hoisting accessory for lifting and holding individual loads. The lifting pins consist of the following components: – Sleeve – Balls – Press bolt –...

  • Page 31: Figure 3: Installation Examples 1 - Lifting Pins

    3 Description of the lifting pins 3.2 Functional description Installation examples: Figure 3: Installation examples 1 - lifting pin...

  • Page 32: Figure 4: Installation Examples 2 - Lifting Pins

    3 Description of the lifting pins 3.2 Functional description Figure 4: Installation examples 2 - lifting pin...

  • Page 33: Materials

    3 Description of the lifting pins 3.2 Functional description 3.2.1 Materials Figure 5: Materials Heat-treated steel, tempered, manganese-phosphated Stainless steel 1.4542, precipitation-hardened...

  • Page 34: Technical Data

    3 Description of the lifting pins 3.3 Technical data Technical data Figure 6: Dimensioned drawing – lifting pin...

  • Page 35: Ambient Conditions

    3 Description of the lifting pins 3.3 Technical data Dimensions Load capacity Item no. Stainless Steel steel min. max. min. [mm] [kN] [mm] 9.35 21.5 9.85 8.75 25.7 36.0 27.0 87.5 22350.0601 22350.0701 9.35 21.5 9.85 8.75 25.7 36.0 27.0 87.5 22350.0602 22350.0702...

  • Page 36: Transport And Storage

    Transport and storage The lifting accessory will be delivered to the customer by a transport company authorised by Erwin Halder KG . Controls at the time of acquisition by the recipient On arrival of the lifting pins at the customer's premises, they must be inspected for visible transport damage.

  • Page 37: Unpacking

    – Check the package contents for visible transport damage. – If you notice any transport damage or discrepancies between the contents of the package and your order, please inform Erwin Halder KG. 4.2.2 Re-packaging See chapter 4.2.1 Unpacking. Notes on hazards during transport...

  • Page 38: Permitted Aids For Transport

    4 Transport and storage 4.4 Permitted aids for transport – Ensure that no persons are standing in the path of transport or under suspended loads. – Always lift the packing units or pallets of the lifting pin slowly and carefully to ensure stability and safety.

  • Page 39: Assembly

    Assembly The lifting pins are completely assembled by Erwin Halder KG. Notes on hazards during assembly WARNING Risk of injury due to unsuitable assembly materials! Unsuitable assembly materials can lead to serious injuries during operation! – Only use the supplied assembly materials.

  • Page 40: Requirements For The Location Of Use

    5 Assembly 5.3 Choice of location of use 5.3.2 Requirements for the location of use WARNING Risk of injury due to instability! If incorrectly assembled, a risk of serious injury exists due to instability of the individual component groups when using the lifting pins! –...

  • Page 41: Commissioning

    Commissioning Safety measures before commissioning WARNING Risk of injury due to lack of space! A risk of injuries such as scratches, piercing or broken bones exists from work equipment and/or components being arranged too closely together! – The set-up location of the lifting pins must be selected in such a way that the room to manoeuvre necessary for personnel in the work area is not restricted or impeded.

  • Page 42: Operation

    Operation Safety measures during normal operation – Do not remove or disable any components while the lifting pins are being used. – Make sure that no unauthorised persons are in the work area of the lifting pins. – Make sure that no persons or limbs of persons are under suspended loads during operation.

  • Page 43: Figure 8: Example Application - Insert

    7 Operation 7.2 Example application Figure 8: Example application - Insert Withdraw:...

  • Page 44: Figure 9: Example Application - Withdraw

    7 Operation 7.2 Example application Figure 9: Example application - Withdraw...

  • Page 45: Malfunctions

    Malfunctions DANGER On the lifting accessory hazards exist during troubleshooting! Failure to observe the instructions may result in damage, malfunctions or total failure of the lifting pins, as well as impairment of the safety of the lifting pins! – Only allow qualified personnel to carry out troubleshooting. –...

  • Page 46: Maintenance

    Maintenance Safety measures during maintenance work Carry out the prescribed maintenance work such as cleaning, lubricating, servicing and inspection on time. Observe the maximum permissible load cycles (see "3.3 ") and, as soon as the maximums are reached, make the lifting pins unusable and dispose of them. This applies even if no external wear is visible.

  • Page 47: Inspection And Maintenance Work

    9 Maintenance 9.2 Inspection and maintenance work Inspection and maintenance work 9.2.1 Maintenance intervals Maintenance item Maintenance work section Daily Entire lifting pin Visual inspection 9.2.2.1 Weekly Entire lifting pin Cleaning 9.2.3.1 Entire lifting pin Functional test 9.2.3.2 Visual inspection, warning and 9.2.3.3 Entire lifting pin information signs...

  • Page 48: Maintenance - Weekly

    9 Maintenance 9.2 Inspection and maintenance work 9.2.3 Maintenance - weekly 9.2.3.1 Cleaning Proceed as follows to clean the lifting pin: • Thoroughly clean all lifting accessory components and remove dirt, dust and foreign objects from the entire lifting accessory area. Use machine cleaning agents for this purpose.

  • Page 49: Dismantling And Disposal

    – During use or at work always wear the protective equipment required for the work in question (e.g. protective clothing, safety shoes, protective gloves and safety helmet). – In case of doubt, please contact Erwin Halder KG.

  • Page 50: Disassembly

    10 Dismantling and disposal 10.1 Disassembly 10.1 Disassembly WARNING Danger from disassembly work! During disassembly there is a risk of injuries such as scratches, piercing or crushing! – Only allow instructed and authorised personnel to carry out disassembly work. – Please note that in case of an overhead application or horizontal application, the load must be secured against falling before opening the lifting pins.

  • Page 51: Disposal

    10 Dismantling and disposal 10.2 Disposal 10.2 Disposal WARNING Risk of environmental pollution / waste of resources! A failure to comply can cause environmental damage! – Only allow instructed and authorised personnel to carry out disposal work. – Collect and separate liquids. –...

  • Page 52: Annex

    Annex 11.1 EC Declaration of Conformity On the following pages you will find the EC Declaration of Conformity for these lifting pins and the attached documents.
  • Page 53 11 Annex 11.1 EC Declaration of Conformity EC Declaration of Conformity (original declaration of conformity) Manufacturer / Authorised Representative: Erwin Halder KG Erwin-Halder-Straße 5-9 88480 Achstetten-Bronnen Authorised person, for the compilation of the Erwin Halder KG technical documentation: Erwin-Halder-Straße 5-9...

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