Related Manuals for Banner DXMR90-4K
Summary of Contents for Banner DXMR90-4K
- Page 1 DXMR90-4K IO-Link Master Instruction Manual Original Instructions 229492 Rev. A 9 September 2022 © Banner Engineering Corp. All rights reserved 229492...
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Page 2: Table Of Contents
3.1 Apply Power to the Controller ................................. 8 3.1.1 Wiring ....................................... 8 3.2 Configuration Instructions ................................9 3.2.1 DXM Configuration Software ..............................9 3.2.2 Configuring the DXMR90-4K Controller ..........................10 3.3 Mechanical Installation ..................................12 4 Controller Connections ..............................14 4.1 Ethernet ......................................14 4.2 Internal Local Registers (Slave ID 199) -
Page 3: Io-Link Overview
IO-Link device and the higher-level control system. An IO-Link master can have several IO-Link ports, and only one IO-Link device can be connected to each port. IO-Link hubs such as Banner's R90C-4B21-KQ or IO-link converters make it possible to integrate devices without an IO-Link output in automation systems via IO-Link. -
Page 4: Combining Io-Link Devices With Different Specifications
DXMR90-4K IO-Link Master IO-Link Manual The IO-Link master only connects IO-Link devices that have a certain vendor ID and device ID (1: IOL_MANUAL). This mode is also required to for the Backup and Restore or Restore function. IO-Link Autostart The IO-Link master connects to every connected IO-Link device (2: IOL_AUTOSTART). -
Page 5: Dxmr90-4K Overview
Industrial Internet of Things (IIoT). The DXMR90-4K IO-Link Master can have multiple configurations. The DXMR90-4K will have a model number label on the housing. Use the model number to identify which boards are included in the controller. -
Page 6: Models
Modbus RTU Modbus RTU port (port 0) is used by a host system to access the DXMR90-4K as a slave device. The slave Modbus RTU port allows access all the internal local registers concurrently with the master RTU port. Port 0 can be configured as a Modbus Master Port using the DXM Configuration Software but is defined as a slave port by default. -
Page 7: Dimensions
DXMR90-4K IO-Link Master Modbus TCP/IP A host system acting as a Modbus master (Client) can access the DXMR90-4K using the Modbus TCP/IP protocol over Ethernet. Standard Modbus TCP port 502 is used by the DXMR90-4K for all Modbus TCP/IP requests. -
Page 8: Quick Start Guide
DXMR90-4K IO-Link Master 3 Quick Start Guide 3.1 Apply Power to the Controller Follow these instructions to apply 12–30 V DC power to the DXMR90-4K using a wall plug. Required equipment: • DXMR90-4K IO-Link Master • PSW-24-1 Wall plug power supply; 24 V DC, 1 A (or equivalent 24 V DC M12 power supply) 1. -
Page 9: Configuration Instructions
XML on the product page for the DXMR90-4K. This quick start guide outlines the basic operations to set up a DXMR90-4K using the configuration software. For a more comprehensive explanation of features, refer to the DXM Configuration Software Instruction Manual (p/n 209933). -
Page 10: Configuring The Dxmr90-4K Controller
TCP connection option is available below the network discovery table. The default IP address of the DXMR90-4K is 192.168.0.1. To connect to the device, you need to be on the same subnet. You can do this by accessing the control panel on your PC and accessing your Network Connections properties. It is important to ensure that the adaptor you are connected to is within the 192.168.0.* subnet when you first connect to the DXMR90-4K IO-... - Page 11 Compatibility is checked before configuration files are uploaded to the device. For more information on the device registers and port settings of the DXMR90-4K IO-Link Master, refer to the DXMR90-4K IO-Link Master Device Register Map (p/n 229732).
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Page 12: Mechanical Installation
Set the IP Address Follow these instructions to change the DXMR90-4K's IP address. By default, the DXMR90-4K is set to a static IP address of 192.168.0.1. The IP address can be changed by using the DXM Configuration Software and updating the XML. - Page 13 DXMR90-4K IO-Link Master CAUTION: Do not overtighten the DXMR90-4K's mounting screw during installation. Overtightening can affect the performance of the DXMR90-4K. www.bannerengineering.com - Tel: + 1 888 373 6767...
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Page 14: Controller Connections
Separate IO-Link control and programmability for each connection point • Configurable SIO mode on Input 1 and Input 2 of each IO-Link port The DXMR90-4K IO-Link Master has 4 Class A ports. Pin 2 on these is an additional discrete IO channel. For specific pinout connections, see Wiring on page 8. - Page 15 Virtual Registers—The DXMR90-4K has a small pool of virtual registers that show internal variables of the main processor. Some register values will be dependent upon the configuration settings of the DXMR90-4K. Do not use Read Rules to move Virtual Local Registers data into Local Registers. Use the Action Rule > Register Copy function to move Virtual Local Registers into Local Registers space (12001–12850).
- Page 16 DXMR90-4K IO-Link Master Registers Definition Last DXMR90-4K push status 0 = Initial state, no push attempt as finished yet 22037–22038 Http Push Last Status 1 = Attempt complete 2 = Attempt aborted 22055–22056 Alarms, smtp, attempts Email attempts 22057–22058 Alarms, smtp, fails...
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Page 17: Connecting To Remote Io-Link Devices
4.3 Connecting to Remote IO-Link Devices The DXMR90-4K has four IO-link ports for connecting IO-Link devices and digital sensors, lights, and actuators. All ports use a 4-pin M12 female connector to connect to remote devices. No additional wiring is required if the sensors use compatible wiring. -
Page 18: Replacing An Io-Link Device During Operation (Backup/Restore Mode)
Digital Output The IO-Link port functions as a standard digital output (4: DO_C/Q). For more information on the port settings of the DXMR90-4K IO-Link Master, refer to the DXMR90-4K IO-Link Master Device Register Map (p/n 209933). 4.3.1 Replacing an IO-Link Device During Operation (Backup/Restore... -
Page 19: Configuring Connected Banner Io-Link Devices
4.5 Connecting to Remote Modbus Devices In addition to the 4 IO-link ports, the DXMR90-4K has one Modbus Master Port, the female M12 port uses a 4-pin M12 female connector to connect to remote devices. No additional wiring is required if the sensors use compatible wiring. - Page 20 DXMR90-4K IO-Link Master Figure 12. System settings 1. Go to Settings > System to define the port settings to be compatible with the connected devices. a) Verify the Baud rate and Parity match that of the connected Modbus slave devices.
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Page 21: Configuration Instructions
5 Configuration Instructions 5.1 Set the Controller to use Authentication The DXMR90-4K can be configured to send login and password credentials for every HTTP packet sent to the webserver. This provides another layer of security for the webserver data. Configuration requires both the webserver and the DXMR90-4K to be given the same credentials for the login and password. -
Page 22: Controller Configuration Authentication
DXMR90-4K IO-Link Master 5.1.2 Controller Configuration Authentication The DXMR90-4K can be programmed to allow changes to the configuration files only with proper authentication by setting up a password on the Settings > Administration screen in the DXM Configuration Software. With the DXMR90-4K connected to the PC, click Get Device Status. The DXMR90-4K status displays next to the button. -
Page 23: Troubleshooting A Configuration
Define a DXM local register as EIP Originator > DXM when the host PLC (Originator) will send data to the DXMR90-4K local register (DXM). Define a DXM local register as EIP DXM > Originator when that register data will be sent from the DXMR90-4K (DXM) to the host PLC (Originator). -
Page 24: Commissioning And Connecting Io-Link Devices To A Rockwell Plc With Eithernet/Ip
9900 Data from the DXMR90-4K local registers is sent to the EIP controller using assembly instance 100. Each local register in the DXMR90-4K defined as EIP DXM > Originator is collected in numerical order and placed into the data buffer destined for assembly instance 100. -
Page 25: Accessories
DXMR90-4K IO-Link Master 6 Accessories 4-Pin Threaded M12 Cordsets—Double Ended Model Length Style Dimensions Pinout MQDEC-401SS 0.31 m (1 ft) 40 Typ. MQDEC-403SS 0.91 m (2.99 ft) [1.58"] MQDEC-406SS 1.83 m (6 ft) M12 x 1 MQDEC-412SS 3.66 m (12 ft) ø... - Page 26 DXMR90-4K IO-Link Master 4-pin M12 D-code to RJ45 Shielded Ethernet Model Length Style Dimensions Pinout (Male) STP-M12D-406 1.83 m (6 ft) STP-M12D-415 4.57 m (15 ft) RJ45 47.4 Typ. Straight 1 = White/ 1 = White/ STP-M12D-430 9.14 m (30 ft)
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Page 27: Product Support And Maintenance
One integral 4-pin M12 male quick disconnect One integral 5-pin M12 female D-Code quick disconnect Application Note When connecting external devices through the DXMR90-4K, it is important not to exceed maximum current limitations of 3.5 Amps Communication Protocols Digital Inputs (SIO [DI] Mode) ®... -
Page 28: Update Your Dxm Processor Firmware Using The Configuration Software
3. Under Settings > Reprogram, click Select upgrade file to select the firmware file to program. After the file load is completed, the DXMR90-4K restarts and loads the new firmware file. It takes about 2 minutes to complete the programming process. The device reboots when finished. Verify the firmware has been updated, under Settings >... -
Page 29: Potential Dxm Issues
This device has been designed to operate with the antennas listed on Banner Engineering’s website and having a maximum gain of 9 dBm. Antennas not included in this list or having a gain greater that 9 dBm are strictly prohibited for use with this device. -
Page 30: Banner Engineering Corp Limited Warranty
Banner Engineering Corp. warrants its products to be free from defects in material and workmanship for one year following the date of shipment. Banner Engineering Corp. will repair or replace, free of charge, any product of its manufacture which, at the time it is returned to the factory, is found to have been defective during the warranty period. - Page 31 Index multiple registers 11 authentication 21, 22 upload registers configuration file 12 configuration file multiple registers 11 save 12 upload 12 webserver authentication 21, 22 save modify configuration file 12...