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FU-500
Solder feed unit
Instruction Manual
Thank you for purchasing the HAKKO FU-500 solder feed unit.
Please read this manual before operating the HAKKO FU-500.
Keep this manual readily accessible for reference.
TABLE OF CONTENTS
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Summary of Contents for Hakko Electronics FU500-71X
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Page 1: Table Of Contents
FU-500 Solder feed unit Instruction Manual ● Thank you for purchasing the HAKKO FU-500 solder feed unit. Please read this manual before operating the HAKKO FU-500. Keep this manual readily accessible for reference. ● TABLE OF CONTENTS ............1 1. PACKING LIST .......... -
Page 2: Packing List
1. PACKING LIST Please check to make sure that all items listed below are included in the package. HAKKO FU-500 ............ 1 Feeder cable (5m) ..........1 Feeder unit (Type L or straight) ......1 Power cord (for HAKKO FU-500) ...... -
Page 3: Warnings, Cautions And Notes
※This product is protected against electrostatic discharge. ※Specifications and design are subject to change without notice. ■ Electrostatic Protection This product includes such features as electrically conductive plastic parts and grounding of the unit as measures to protect the device to be soldered from the effects of static electricity. Be sure to observe the following instructions: 1. -
Page 4: Part Names
4. PART NAMES ●HAKKO FU-500 Setting display LCD Control knob Power switch PC interface Feeder unit connector Slide unit connector Robot connector Fuse Connecting cable connector... - Page 5 ●Feeder Unit Feeder unit cover screw Solder feed guide set (option) To solder reel stand ※ Feeder unit cover Feed position adjuster CAUTION Teflon tube (option) ※Make sure to attach this cover to prevent a flux from entering into the feeder unit. CAUTION The solder feed pulley unit with the cutting blade is dangerous.
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Page 6: Initial Setup
5. INITIAL SETUP Use a hex wrench of 2.5 mm. Connecting components Feeder unit HAKKO FU-500 Feeder cable Connecting cable to HAKKO FU-601 (Including in the HAKKO FU-601) ●Assembling the feeder unit Install the tube unit, the solder feed pulley unit, the solder feed guide set and the teflon tube. Tighten the screws shown in the figure below. - Page 7 ●Adjusting the solder feed position １. Loosening the adjustment screw ① will allow you to move the entire solder feed guide set as shown in the figure below. Move the solder feed guide set to the tip. Adjustment screw ① ２.
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Page 8: Operation
6. OPERATION Auto mode In auto mode, the unit operates according to commands from the robot. There are two types of auto mode: PS and DS. For more information, see the timing chart below: ・PS (Point soldering) mode Point soldering process Program No. - Page 9 ・DS (Drag Soldering) Mode Drag soldering process Program No. (In) Start solder feed (In) Controller ready (Out) Primary feed (Internal) Primary back feed (Internal) Unit down command (Out) Upper limit detection (In) Lower limit detection (In) Primary heating (Internal) Start continuous feed (Out) End continuous feed (In) Secondary feed (Internal) Secondary back feed (Internal)
- Page 10 Robot I/F pin assignment 2.54 mm pitch 26-pin ribbon cable connector No. 25 No. 26 HAKKO FU-500 back No. 25 No. 1 No. 26 No. 2 No. 1 No. 2 Pin No. Signal name Function Program No. LSB Program No. Program No.
- Page 11 Robot I/F input and output circuits Input circuit Output circuit 5.6K IO_Vsup 2〜10mA DCV48 or less, 50 mA or less (24V recommended) IO_GND DC24V OUT 500mA Max HAKKO FU-601 I/F Connecting cable (6-pole 6-core modular cable) Pin No. Signal name Function Incoming data Outgoing data...
- Page 12 3) Uploading the HAKKO FU-601 tip temperature The PC I/F reads in the iron tip temperature from the HAKKO FU-601 and uploads it to the PC. 4) Uploading the operation log The PC I/F uploads the total number of soldering points and the total amount of fed solder to the PC. 5) Clearing the operation log.
- Page 13 ●Selecting Auto Mode When you select Auto Mode, you will return to the Auto Mode Standby screen. If the HAKKO FU-500 receives a Start signal when this screen is displayed, it will start to operate for Auto Mode. Start signal Auto Mode Auto Mode received...
- Page 14 ●Selecting Solder Feed When you select Solder Feed, you will enter Solder Feed Mode. In this mode, you will specify the solder feed speed for continuous feed of solder. No signal will be output to the robot. All input signals from the robot will be ignored and no solder feed error will be detected.
- Page 15 In Program Setting Mode, the following settings can be made: Feed 1 : Primary Feed Length 0.1 - 99.9mm Feed Speed 1 : Primary Feed Speed 0.1 - 99.9mm/sec Back Feed 1 : Primary Back Feed Length 0 - 20.0mm Back Speed 1 : Primary Back Speed 0 - 99.9mm/sec Heat Time 1 : Primary Heat Time...
- Page 16 ●Selecting Parameter Set When you select Parameter Set, you will enter Parameter Setting mode. In this mode, you can specify the operation of the entire system. Parameter Set Feed Speed 10.0 S-U Mode S-U Timeout Iron Connect Iron Status Exit 1.
- Page 17 4. Iron Connect (Connection status to the HAKKO FU-601) Iron Control Connection or Disconnection Connect When Not Connect is selected, preset settings can only Connection be made in the HAKKO FU-601 and no iron controller Disconnection error is detected. 5. Iron Status (Selecting the HAKKO FU-601 Ready or Error signal) Iron Control Status You can select which signal HAKKO FU-601 will output...
- Page 18 ●How to change the solder diameter You can change the solder diameter by replacing the teflon tube, the solder feed guide set or the solder feed pulley unit. The compatible solder diameters varies by model number of the HAKKO FU-500. Please check your model number and then see the part list on the back cover of this manual when you need some part replacement.
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Page 19: Maintenance
7. MAINTENANCE ■As a guide, perform maintenance/cleaning when replacing the solder. Remove any solder or flux adhered on the solder feed pulley unit using a brush or other appropriate tool. If an insufficient cutting depth or splashing of solder balls are found in spite of the proper maintenance, the cutting blade may have reached its end of life. -
Page 20: Error Messages
8. ERROR MESSAGES ●Solder feed trouble error When the solder feed sensor detects "no solder" or "clogging", the HAKKO FU-500 will immediately stop the feed and show Solder Feed this error message on the LCD along with buzzer sound. Trouble Push Knob ●Illegal input error When an illegal input signal from the robot... - Page 21 ●Motor Driver Error When abnormal heating of the motor driver is Motor Driver detected, the HAKKO FU-500 will immediately Error stop the feed and show this error message on the LCD along with buzzer sound. ●System Error When a hardware error is detected, System the HAKKO FU-500 will immediately stop Error...
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Page 22: Trouble Shooting Guide
9. TROUBLE SHOOTING GUIDE ●Solder cannot be fed properly. / Solder Feed error is displayed. CHECK ： Is "solder clogging" or "no solder" occurred? ACTION ： Remove any clogged solder. For "no solder" error, add new solder. CHECK ： Is the cutting blade or the pulley deposited with flux? ACTION ：... -
Page 23: Exploded View
10. EXPLODED VIEW ●HAKKO FU-500 ●Feeder unit... -
Page 24: Parts List
11. PARTS LIST Part No. Part Name Specifications Solder feed pulley unit BX1000 Solder feed pulley unit / 0.3 mm BX1001 Solder feed pulley unit / 0.5 mm BX1002 Solder feed pulley unit / 0.6 mm BX1003 Solder feed pulley unit / 0.8 mm BX1004 Solder feed pulley unit...
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