Table of Contents
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High-output, temperature controlled
Soldering station
Instruction Manual
Thank you for purchasing the HAKKO FM-203 soldering station.
Please read this manual before operating the HAKKO FM-203.
Keep this manual readily accessible for reference.
TABLE OF CONTENTS
1. PACKING LIST AND PART NAMES ................................. 57
2. SPECIFICATIONS ........................................................... 58
3. WARNINGS, CAUTIONS, NOTES AND EXAMPLES .................. 59
4. INITIAL SETUP ................................................................ 60
5. OPERATION ................................................................... 62
6. PARAMETER SETTINGS ................................................. 68
7. MAINTENANCE .............................................................. 72
8. ERROR MESSAGES ....................................................... 74
9. TROUBLE SHOOTING GUIDE ........................................ 75
10. PARTS LIST .................................................................... 77
11. TIP STYLES .................................................................... 79
12. OPTIONAL PARTS LIST .................................................. 81
13. WIRING DIAGRAM .......................................................... 83
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Summary of Contents for Hakko Electronics FM-203
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Page 1: Table Of Contents
High-output, temperature controlled Soldering station Instruction Manual ● Thank you for purchasing the HAKKO FM-203 soldering station. Please read this manual before operating the HAKKO FM-203. Keep this manual readily accessible for reference. ● TABLE OF CONTENTS 1. PACKING LIST AND PART NAMES ......... 57 2. -
Page 2: Packing List And Part Names
1. PACKING LIST AND PART NAMES Please check to make sure that all items listed below are included in the package. HAKKO FM-203 soldering station ....1 Iron holder with tip cleaner ......1 HAKKO FM-2027 ........... 1 Connecting cable ........... 1 Power cord ............. -
Page 3: Specifications
2. SPECIFICATIONS ● HAKKO FM-2027 ● HAKKO FM-203 soldering station Power Consumption 70 W (24 V) Power Consumption 140 W Tip to Ground Resistance < 2 Ω Temperature Range 200 to 450ºC (400 to 840ºF) Tip to Ground Potential < 2 mV Temperature Stability ±5°C (±9°F) at idle temperature... -
Page 4: Warnings, Cautions, Notes And Examples
● Use only genuine Hakko replacement parts. ● Do not allow the HAKKO FM-203 to become wet, or use it with wet hands. ● Do not bend or damage the control card. If the card does become damaged, do not force the card into the station slot. -
Page 5: Initial Setup
4. INITIAL SETUP A. Iron holder ● Loosen the adjusting screws to change the angle of the iron receptacle as you like, then tighten the screws. 1. Assemble as shown: ● Insert the holder assembly securely into the Iron holder base. 2. - Page 6 C. Soldering station CAUTION Be sure to unplug the cord by holding the plug. ● The HAKKO FM-203 detects when the iron is removed from the iron holder and sends this Connecting cable data to the station via the connecting cable.
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Page 7: Operation
(Default setting) The front panel of the HAKKO FM-203 has four ● When the low temperature threshold has been controls. crossed, the buzzer will sound continuously. This buzzer will shutoff when the sensed .. - Page 8 Channel operation Channel D Channel S display lamp display lamp You can connect the HAKKO FM-2027 or MODEL FM-2022/2023/2024 to the channel D connector, and the HAKKO FM-2027 or MODEL FM-2024 to the channel S connector. Channel D Channel S Model Channel D Channel S...
- Page 9 ● When the HAKKO FM-2027/MODEL NOTE: 2024 is reconnected to the channel D When the MODEL FM-2022/2023 is disconnected connector and reconnected, the operation mode may change automatically. In this case, the unit is reset to a new W h e n t h e M O D E L F M - 2 0 2 2 / 2 0 2 3 i s operation mode, thereby canceling sleep mode.
- Page 10 ● Setting/changing the temperature Temperature setting range ºC ....200 to 450ºC Channel D displayed. ºF ....400 to 840ºF Insert the card. Example: Changing the temperature for channel D from 350ºC to 400ºC Press the button. 1. Check that the current temperature display is set to channel D.
- Page 11 ● Entering the tip off set value Channel D temperature setting mode Example: Press the button once. When the set temperature for channel D is 400ºC and the actual tip temperature is 410ºC: The diff erence in temperature is 10ºC, so enter Press the button.
- Page 12 To change the off set value with the control card in the station: ● Press and hold the button for at least one NOTE: second. • If the button is not pressed and held for at least one The current offset value is displayed, and second, the current set temperature is displayed, and then the hundreds digit begins to flash one then the tip temperature is displayed.
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Page 13: Parameter Settings
2 is displayed. the station asks whether to exit the CAUTION parameter entry mode. Do not leave the HAKKO FM-203 for a long time with the Select and press the button to auto shutoff function activated. Turn the power off when exit the parameter entry mode. - Page 14 : Auto sleep setting ● Turn the power on while pressing button. Set the time until the auto sleep function activates after the soldering iron is set on the iron holder. Press the botton. Auto sleep examples: Sleep (immediately after the iron is set on the iron holder) Sleep (10 minutes after the iron is set on Press the...
- Page 15 : Off set-free mode ● When the station is in the offset-free mode, ● either is displayed. : The offset value cannot be entered without the control card inserted into the station. : The offset value can be entered without the control card inserted into the station.
- Page 16 NOTE: When the auto shutoff function is on, removing the iron from the iron holder or pressing the button resumes operations. : Auto channel switching ● In the auto channel switching setting mode, ● setting mode either is displayed. : Auto channel switching is off . Auto channel switching : Auto channel switching is on.
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Page 17: Maintenance
Always clean the soldering tip before use, to remove any residual solder or fl ux adhering to it. Use the 599B tip cleaner (provided with the HAKKO FM-203) or use a clean and moist cleaning sponge (part no. A1536). Contaminants on the tip have many deleterious effects, including reduced heat conductivity, which contribute to poor soldering performance. - Page 18 ● Checking Procedure WARNING Unless otherwise directed, carry out these procedures with the power switch OFF and the power UNPLUGGED. ■ Check for a broken heater or 1. Check for a broken heater or sensor sensor Measure the resistance across this position. Verify the electrical integrity of the heater and sensor.
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Page 19: Error Messages
8. ERROR MESSAGES ● Sensor Error When there is the possibility that a failure has occurred in the sensor or heater (including the sensor circuit), is displayed and the power is shut down. NOTE: The sensor error also occurs if the tip is not inserted properly. -
Page 20: Trouble Shooting Guide
9. TROUBLE SHOOTING GUIDE WARNING Before checking the inside of the HAKKO FM-203 or replacing parts, be sure to disconnect the power plug. Failure to do so may result in electric shock. ● The unit does not : Is the power cord and/or the connection plug disconnected? CHECK : Connect it. - Page 21 ● The low-temperature : Is the tip too small for the items to be soldered? CHECK : Use a tip with a larger thermal capacity. ACTION alarm tolerance error : Is the setting value for the low-temperature alarm tolerance CHECK occurs frequently.
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Page 22: Parts List
10. PARTS LIST NOTE: Spare or repair parts do not include mounting screws, if they are not listed on the description. Screws must be ordered separately. ● HAKKO FM-203 soldering station Item Item Part No. Part Name Specifi cations Part No. - Page 23 ● HAKKO FM-2027 Item No. Part No. Part Name Specifi cations FM2027-02 Connector assembly B3215 Connector cover B3216 Yellow B3217 Orange Sleeve assembly B3218 Blue B3219 Green See section ‘11, TIP STYLES’ B2300 Heat resistant pad ● Iron Holder Item No. Part No.
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Page 24: Tip Styles
11. TIP STYLES Unit: mm (in.) T12-B SHAPE-B T12-B2 SHAPE-0.5B T12-B3 SHAPE-0.7B T12-B4 SHAPE-0.4B T12-BL SHAPE-BL T12-BC1 SHAPE-1BC T12-BC2 SHAPE-2BC T12-BC3 SHAPE-3BC T12-BCF1* T12-BCF2* T12-BCF3* 11.5 11.5 T12-C08 SHAPE-0.8C T12-C1 SHAPE-1C T12-C4 SHAPE-4C T12-CF4* 11.5 T12-D08 SHAPE-0.8D T12-D12 SHAPE-1.2D T12-D16 SHAPE-1.6D T12-D24 SHAPE-2.4D T12-D4 SHAPE-4D T12-D52 SHAPE-5.2D... - Page 25 T12-1201 QUAD 13.6 × 8.5 T12-1202 QUAD 10.3 × 10.3 T12-1203 QUAD 12.8 × 12.8 T12-1204 QUAD 17.9 × 17.9 T12-1205 QUAD 23.4 × 17.3 13.6 10.3 12.8 14.8 11.5 17.9 23.4 24.6 T12-1206 QUAD 22.5 × 16.5 T12-1207 QUAD 15.5× 15.5 T12-1208 QUAD 15.8 ×...
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Page 26: Optional Parts List
12. OPTIONAL PARTS LIST ● Optional Parts Part No. Part Name Specifi cations FM2022-02 MODEL FM-2022 24 V 140 W FM2022-04 Conversion kit FM2022-05 Conversion kit America, Europe * FM2023-02 MODEL FM-2023 24 V 140 W FM2023-04 Conversion kit FM2024-02 MODEL FM-2024 24 V 70 W FM2024-21 Conversion kit/120 V FM2024-21 3 wired cord &... - Page 27 ● Nozzle Parts for HAKKO FM-2024 Part No. Part Name Specifi cations N1-06 Nozzle / 0.6mm (0.02 in.) N1-08 Nozzle / 0.8mm (0.03 in.) N1-10 Nozzle / 1.0mm (0.04 in.) N1-13 Nozzle / 1.3mm (0.05 in.) N1-16 Nozzle / 1.6mm (0.06 in.) N1-20 Nozzle / 2.0mm (0.08 in.) N1-23...
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Page 28: Wiring Diagram
13. WIRING DIAGRAM P.W.B/Temperature setting P.W.B./ Temperature control Power switch Power receptacle http://www.hakko.com 〒556-0024 大阪市浪速区塩草2丁目4番5号 Ｔ Ｅ Ｌ ： (06) 6561-1574 （ 代） Ｆ Ａ Ｘ ： (06) 6568-0821 HEAD OFFICE 4-5, Shiokusa 2-chome, Naniwa-ku, Osaka 556-0024 JAPAN TEL:+81-6-6561-3225 FAX:+81-6-6561-8466 http://www.hakko.com E-mail:sales@hakko.com OVERSEAS AFFILIATES U.S.A.: AMERICAN HAKKO PRODUCTS, INC.
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