Hakko Electronics FP-102 Instruction Manual
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Hakko Electronics FP-102 Instruction Manual

High-output, temperature controlled soldering station
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®
High-output, temperature controlled
Instruction Manual
Thank you for purchasing the FP-102 soldering station. This
high-output, temperature controlled soldering station uses a
composite tip, incorporating heater and sensor functions into
one element. Several process control features unique to the
FP-102 make it applicable to a broad range of soldering ap-
plications.
Please read this manual before operating the FP-102 . Keep
this manual readily accessible for reference.
1. PACKING LIST ............................................................... 1
2. SPECIFICATIONS .......................................................... 1
4. PART NAMES ................................................................. 3
5. INITIAL SETUP ............................................................... 3
6. OPERATION ................................................................... 5
7. PARAMETER SETTINGS ............................................... 6
8. MAINTENANCE .............................................................. 7
9. ERROR MESSAGES ...................................................... 9
10. TROUBLE SHOOTING GUIDE .................................... 10
11. PARTS LIST ................................................................. 11
12. TIP STYLES ................................................................. 13
13. WIRING DIAGRAM ....................................................... 15
soldering station
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Summary of Contents for Hakko Electronics FP-102

  • Page 1: Table Of Contents

    Several process control features unique to the FP-102 make it applicable to a broad range of soldering ap- plications. Please read this manual before operating the FP-102 . Keep this manual readily accessible for reference.

  • Page 2: Packing List

    < 2 � panel indicate the heat range selected Tip to Ground Potential < 2 mV for the FP-102 (6.5 = ~650°F. [343°C]; Total Length (w/o cord) 188 mm (7.4 in.) with 2.4D tip 7.0 = ~700°F. [371°C]; 7.5 = ~750°F.

  • Page 3: Warnings, Cautions, Notes And Examples

    To prevent accidents or damage to the FP-102, be sure to observe the following: ● Do not use the FP-102 for applications other than soldering. ● Do not allow the FP-102 to become wet, or use it with wet hands. ● Do not modify the FP-102.

  • Page 4: Part Names

    4. PART NAMES blue yellow 7 .5 7 .0 green 8 .0 6 .5 Card slot FP-102 Soldering station ® MODEL FP-102 Control card The heat range selector button Auto power shutoff switch Receptacle (on the bottom front of the case)

  • Page 5: Initial Setup

    Be sure to turn off the power switch before connecting or disconnecting the soldering iron. Failure to do so may damage the P.W.B. 2. Plug the power cord into a grounded wall socket. The FP-102 is protected against electrostatic discharge and must be ground- Receptacle ed for full efficiency.

  • Page 6: Operation

    Card slot on the front of the unit. ranges This card is used when changing heat Any FP-102 card can be used with any FP-102 soldering station. ● Changing the heat range 1. Insert the control card into the slot in the CAUTION: front of the unit.

  • Page 7: Parameter Settings

    ● Using the iron holder Remove any excess solder from the tip by thrusting the tip into the cleaning wire. (Do not wipe the tip against the wire. This may cause molten solder to spatter.) When the wire become dirty or loaded with solder, turn the wire until a clean surface is presented.

  • Page 8: Maintenance

    Always clean the soldering tip before use to remove any residual solder or flux adhering to it. Use the 599B tip cleaner (provided with the FP-102) or use a clean and moist cleaning sponge part no. A1519. Contaminants on the tip have many deleterious effects, including reduced heat conductivity, which contribute to poor soldering performance.
  • Page 9 ● Checking Procedure WARNING: Unless otherwise directed, carry out these procedures with the power switch OFF and the power UNPLUGGED. ■ Check for a broken heater or 1. Check for a broken heater or sensor Measure the resistance sensor across this position. T7-D24 1Y100CB3 Verify the electrical integrity of the heater and...

  • Page 10: Error Messages

    ● Soldering iron error heat range indicator lamps will blink if the connector cord is not attached to the station OR the wrong soldering iron is con- nected. CAUTION: Do not connect the FM-2022 or FM-2023 with the FP-102.

  • Page 11: Trouble Shooting Guide

    10. TROUBLE SHOOTING GUIDE WARNING: ¥ Before opening the FP-102, or replacing parts, be sure to disconnect the power plug. Failure to do so may result in electric shock. ● The unit does not op- CHECK : Is the plug disconnected? ACTION : Connect it.

  • Page 12: Parts List

    4 7 . 5 7 . 0 8 . 0 6 . 5 Tapping screw 3 � 12 (1)  FP-102 Station Item Part No. Part Name Specifications B2839 Control card B2861 Front panel with LED lens and shieding plate P.W.B.

  • Page 13: Tip Styles

    Item No. Part No. Part Name Specifications FM2021-01 Conversion kit is yellow FM2021-02 Connector assembly B2770 Connector cover B2765D Sleeve assembly Yellow B2768C Sleeve assembly Orange B2769C Sleeve assembly Blue B2996 Sleeve assembly Green See section '12. TIP STYLES' B2300 Heat resistant pad •...
  • Page 14 12. TIP STYLES...
  • Page 15 ����� �� ����� ����� �������� ����� ������ ���������� ���� ������ ���������� ���� ����� �������� ����� ��� ��� ��� ��� ��� �� ��� �� ������ ������ ������ ������ ������ ������ ������ ��� ������ ��� ����� ����� ������ ���������� ���� ������ ���������� ���� ������...

  • Page 16: Wiring Diagram

    13. WIRING DIAGRAM P.W.B./switch Grounding plate Fuse Power switch LED4 Transformer LED3 LED5 LED2 P.W.B./temperature control P.W.B./connector HEAD OFFICE 4-5, SHIOKUSA 2-CHOME, NANIWA-KU, OSAKA, 556-0024 JAPAN TEL:+81-6-6561-3225 FAX:+81-6-6561-8466 http://www.hakko.com AMERICAN HAKKO PRODUCTS, INC. 28920 N. AVENUE WILLIAMS VALENCIA CA 91355, U.S.A. TEL: (661) 294-0090 FAX: (661) 294-0096 Toll Free (800)88-HAKKO www.hakkousa.com 4 2 5 5 6...

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