Rockwell Automation SILVER Technology HARRY HI 1734-WS Installation & Operation Manual

Rockwell Automation SILVER Technology HARRY HI 1734-WS Installation & Operation Manual

Point i/o weigh scale module

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S
San Diego, C
A 92121
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Phone: (858)
) 278-2900
W
Web-Site: ht
ttp://www.h
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Hardy Process S
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Summary of Contents for Rockwell Automation SILVER Technology HARRY HI 1734-WS

  • Page 1 HI 1 734-W POIN NT I/O W Weigh Sc cale Mod dule Inst tallation & & Operation ns Manua 10075 Mesa Rim Road San Diego, C A 92121 Phone: (858) ) 278-2900 Web-Site: ht ttp://www.h hardysolution ns.com Hardy Process S Solutions Docu ument Numbe r: 0596-0354-0...
  • Page 2 Hardy 1734 4-WS Installation n & Operation M Manual Local Fi eld Ser vice Hardy Process s Solutions pr rovides local f field service f for all scales a and weighing g equipment. Hardy’s facto trained techn icians can pe rform service e on all Hardy y equipment a...
  • Page 3: Table Of Contents

    Hardy 1734-WS Installation & Operation Manual Contents • • • • • • CAUTION: UNPACK WITH CARE ..........................5 ATTENTION: DÉBALLEZ SOIGNEUSEMENT ......................5 Chapter 1 - Overview ..............................6 Product Description ..............................7 Waversaver® ................................7 C2® Calibration ................................ 7 Chapter 2 - Specifications ............................
  • Page 4 Hardy 1734-WS Installation & Operation Manual C2 Calibration ................................ 33 C2 Calibration Using Ladder Logic ......................... 33 C2 Calibration Using the Faceplate ........................33 Hard Calibration..............................35 Hard Calibration Using Ladder Logic ........................35 Chapter 6 – Troubleshooting ............................. 36 Return Codes .................................
  • Page 5: Caution: Unpack With Care

    Hardy 1734-WS Installation & Operation Manual CAUTION: UNPACK WITH CARE WHEN UNPACKING, DO NOT DISCARD THE PACKING CASE OR ANY PACKING MATERIAL UNTIL THE CONTENTS OF THE PACKING CASE ARE INSPECTED AND CAREFULLY COMPARED WITH THE SHIPPING DOCUMENTS. IF ANYTHING IS UNSATISFACTORY, PLEASE NOTIFY HARDY IMMEDIATELY BY CALLING, FAXING OR E-MAILING TO: Customer Support Department HARDY PROCESS SOLUTIONS 9440 Carroll Park Drive, Suite 150 San Diego, California 92121...
  • Page 6: Chapter 1 - Overview

    Hardy 1734 4-WS Installation n & Operation M Manual Chapte r 1 - Ov verview This manual i s designed fo or use by insta allers, operato ors, and servi ice personne l. It provides specification s and procedures fo or linking, con nfiguring, ope erating, maint...
  • Page 7: Product Description

    Hardy 1734-WS Installation & Operation Manual Product Description HI1734-WS Weigh Scale Modules are self-contained, microprocessor-based I/O modules that produce weight data when connected to strain gauge load sensors (load cells, load points, platform scales), and are plugged into an Allen-Bradley Point I/O System. The Allen-Bradley Point I/O®...
  • Page 8 Hardy 1734-WS Installation & Operation Manual INTEGRATED TECHNICIAN™ (IT) is a system diagnostics utility which, in conjunction with an HI 6010IT (with up to 4 load sensors) or HI 6020IT (with up 4 load sensors per 6020IT card, and up to 2 6020IT cards) junction boxes, allows the user to read individual load sensor voltages and weights and isolates individual system components for quick and easy troubleshooting.
  • Page 9: Chapter 2 - Specifications

    Hardy 1734-WS Installation & Operation Manual Chapter 2 - Specifications Chapter 2 lists the specifications for the HI1734-WS Weigh Scale Module. Specifications are listed for the standard instrument and for optional equipment. The specifications listed are designed to assist in the installation, operation and troubleshooting of the instrument.
  • Page 10: Default Parameters

    Hardy 1734-WS Installation & Operation Manual Approvals: Programmable Controller for Use in Hazardous Locations Class I, Division 2 Groups A, B, C and D, Temp Code T6 UL, CUL Ordinary Location & CE Default Parameters Data Defaults Range Configuration Table Type .9-1.2 Gravity Correction...
  • Page 11: Chapter 3 - Installation

    Hardy 1734 4-WS Installation n & Operation M Manual Chapte r 3 - Ins stallatio Chapter 3 pr ovides the re commended procedures f for unpacking g, cabling, inte erconnecting g, configuring installing the e Weigh Scale Module. Use ers and servic ce personnel s should be fam miliar with th...
  • Page 12: Load Sensor Connections

    Hardy 1734 4-WS Installation n & Operation M Manual The base (A) mounts onto o the DIN rail and provides s the backplan ne. The HI1734-WS P POINT I/O mo odule (B) snap ps into the ba se. The remo ovable terminal bloc ck (C) also sna...
  • Page 13 Hardy 1734 4-WS Installation n & Operation M Manual HI 1 1 734-WS Wei gh Scale Mod dule Wire Ter rminations to o Load Senso SCRE EW DOWN TE ERMINALS RE ECOMMENDE P Page | 13...
  • Page 14 Hardy 1734 4 -WS Installation n & Operation M Manual P Page | 14...
  • Page 15 Hardy 1734 4-WS Installation n & Operation M Manual HI 1734-W W S Weigh Sc ale Module W Wire Termina ations to Hard dy Junction B Boxes SCRE EW DOWN TE ERMINALS RE ECOMMENDE P Page | 15...
  • Page 16 Hardy 1734 4-WS Installation n & Operation M Manual HI 17 7 34-WS Weig gh Scale Modu ule Wire Term minations to Load Sensor SCRE EW DOWN TE ERMINALS RE ECOMMENDE P Page | 16...
  • Page 17 Hardy 1734 4-WS Installation n & Operation M Manual otes: 1. If conduit is us ed, do not ru un load cell ca able parallel t o, or in the sa ame conduit with power w wiring, elay cable or o other high en nergy cables.
  • Page 18 Hardy 1734-WS Installation & Operation Manual 4. 12-position 1734-TOP3 and 1734-TB3 screw lock type termination base assemblies have the following pins connected internally:  Pin 4 to pin 8  Pin 5 to pin 9  Pin 6 to pin 10 ...
  • Page 19: Chapter 4 - Setup And Operation

    Hardy 1734-WS Installation & Operation Manual Chapter 4 – Setup and Operation Chapter 4 covers the firmware and software settings used to prepare the module controller for calibration and operation. The Setup procedures require Allen Bradley’s RS Logix 5000, Allen-Bradley RSLinx™ or RSLinx™ Lite. Power Check To make or change settings, there must be power to both the PLC and the module.
  • Page 20 Hardy 1734 4-WS Installation n & Operation M Manual  Right c click on the Et thernet Modu ule you will be e installing th he Point I/O u under.  Select ‘New Module e’ to display a a list of modu les.
  • Page 21 Hardy 1734 4-WS Installation n & Operation M Manual he module no ow shows in t he controller r Organizer in the I/O confi iguration und der the Point I/O section epeat the abo ove steps for any additiona al modules. When setting u up the HI 173 4-WS module...
  • Page 22: Configuration Parameters

    Hardy 1734-WS Installation & Operation Manual Setting Up Communications Between the PLC and the HI 1734-WS in DeviceNet When setting up the HI 1734-WS in a DeviceNet network, download and use the EDS file found on the Hardy Website at http://www.hardysolutions.com >Products >PLC Weighing Modules >Weight Modules >1734-WS Weigh Scale Module.
  • Page 23: Configuration With Aop

    Hardy 1734 4-WS Installation n & Operation M Manual onfiguratio on with AOP sing the AOP to configure the HI 1734-W WS module m makes it fast a and easy. Firs st, open the A AOP and navig gate to onfiguration.
  • Page 24 Hardy 1734-WS Installation & Operation Manual  0: READ PARAM CMD. To read a parameter, write a #0 to the CMD register (register #0), and write the parameter number in the ParameterID register of the output table. The parameter value may then be read from ParameterValue register in the input table. This value may be in integer or floating point format, depending on the parameter.
  • Page 25 Hardy 1734-WS Installation & Operation Manual  0x80 (128 decimal): IT test. Write a 0x80 hex to the command register to perform an Integrated Technician test. (Requires an IT summing card.) Status Error code 1 (Fail) o Status code FF (cmd in progress) ...
  • Page 26: Output Table

    Hardy 1734-WS Installation & Operation Manual  11 = Fail - value too high  12 = Fail – Value too low  13 = Fail – not allowed  128 = Fail – Parameter ID not found Output Table Output Table for the AOP: OUTPUT table Type...
  • Page 27: Input Table

    Hardy 1734-WS Installation & Operation Manual Input Table Input Table for the AOP: INPUT table Type Command Echo Command Status Parameter Value DINT Parameter ID Instrument Status Net Weight REAL Gross Weight REAL Parameter RD1 DINT Parameter RD2 DINT Total The first four variables in the input table: Command Echo, Command Status, Parameter ID, and Parameter Value, closely match the first four variables in the output table.
  • Page 28: Chapter 5 - Calibration

    Hardy 1734 4-WS Installation n & Operation M Manual Chapte r 5 - Ca libratio hapter 5 prov vides the reco ommended ca alibration pro ocedure for th he HI1734-WS S Weigh Scale e Module. Fo r the odule to wor rk properly, it t must be cali brated prior t...
  • Page 29: Electrical Check Procedures

    Hardy 1734 4-WS Installation n & Operation M Manual Electrical C heck Proce edures Load S ensor/Point Input/Outpu Measu urements The HI 1734-WS mo odule is desig ned to supply 5 VDC excita tion to as ma any as eight 3 350-Ohm load d cells/points channe...
  • Page 30: Calibration Setup Procedures

    Hardy 1734-WS Installation & Operation Manual Calibration Setup Procedures Unit of Measure The Unit of measure can be set to ounces, pounds, tons, grams, kilograms, or metric tons. Any weight value input to the module (e.g. CALLOW WEIGHT, SPANWEIGHT) is in the currently selected units. The unit of measure can be set at any time, not just at calibration.
  • Page 31 Hardy 1734-WS Installation & Operation Manual Ref Weight The Ref Weight is a Calibration low or C2 Cal reference point derived from an actual measured weight, normally zero. Gravity Correction Objects weigh about 0.5% less at the equator than they weigh at each pole because the force of gravity is less at the equator than at the poles.
  • Page 32 Hardy 1734 4-WS Installation n & Operation M Manual are Weight he Tare weigh ht is the amou unt of weight t tared off wit th the last tar re command or the amoun nt entered by y the user. he tare weigh ht equals the d difference be...
  • Page 33: C2 Calibration

    Hardy 1734-WS Installation & Operation Manual WARNING: BINDING ON A SCALE/VESSEL OR LOAD CELL CAN DENY THE LOAD CELL FREE VERTICAL MOVEMENT AND PREVENT THE INSTRUMENT FROM RETURNING TO THE ORIGINAL ZERO REFERENCE POINT. ATTENTION: LIEU SUR UNE ÉCHELLE / UN BATEAU OU UNE CELLULE DE CHARGE PEUT ENDOMMAGER LE MOUVEMENT VERTICAL LIBRE DE LA CHARGE DE CHARGE ET ÉVITER L'INSTRUMENT DE RETOURNER AU POINT DE RÉFÉRENCE ZERO ORIGINAL.
  • Page 34 Hardy 1734 4-WS Installation n & Operation M Manual 2 Calibration Using the AO nce the AOP is installed an nd configured d, the AOP ca n be used to perform a C2 2 Calibration. ouble click on n the HI1734 t that is locate d in the IO tre ee.
  • Page 35: Hard Calibration

    Hardy 1734-WS Installation & Operation Manual Hard Calibration Hard Calibration is the traditional method of calibration that uses test weights. Hardy recommends that the test weights total 80 to 100% of the scale capacity. Step 1 Place the low calibration ref weight (the weight can be zero) on the scale Step 2 Send a Cal Low Command (CALLOW- CMD) ...
  • Page 36: Chapter 6 - Troubleshooting

    Hardy 1734-WS Installation & Operation Manual Chapter 6 – Troubleshooting Return Codes Name/Code # Definition Action Command Success Command passed None command Status 0 Command fail Command Failed. Applies to Command specific. Reevaluate the Command Status 1 pass/fail commands like C2 Search command and conditions.
  • Page 37 Hardy 1734-WS Installation & Operation Manual cell. Command Status 8 Hard Cal Fail Too few A/D counts between zero Add weight to the scale and see if Counts and span points during hard readings increase. Check voltages calibration. Input must change by a as in ADC Convert Error.
  • Page 38: Chapter 7 - Hardy Installation And Commissioning

    Hardy 1734 4-WS Installation n & Operation M Manual Chapte r 7 - Ha ardy Ins stallatio on and C Commis ssionin Hardy deliver rs on its reput tation as a qu uality manufa cturer of wei ighing equipm ment. Hardy s solutions are EASY to install, integr...
  • Page 39: List Of The Parameter Ids

    Hardy 1734-WS Installation & Operation Manual Appendix A List of the Parameter IDs Read/Write Parameters Configuration Parameters: Units 0x2881 Waversaver 0x2081 NumAverages 0x2082 ZeroTolerance 0x2886 AutoZeroTolerance 0x6302 AutoZeroState 0x6301 MotionTolerance 0x2887 SpanWeight 0x4182 RefWeight 0x4101 Gravity Correction 0x4102 Tare Weight 0x6183 Cal Year 0x4202...
  • Page 40 Hardy 1734-WS Installation & Operation Manual IT MV/V CHANNEL 7 0x49A7 IT MV/V REF 2 0x49A9 IT RAW VARIATION CHANNEL 0 0x49B0 IT RAW VARIATION CHANNEL 1 0x49B1 IT RAW VARIATION CHANNEL 2 0x49B2 IT RAW VARIATION CHANNEL 3 0x49B3 IT RAW VARIATION REF 1 0x49B8 IT RAW VARIATION CHANNEL 4...
  • Page 41 Hardy 1734-WS Installation & Operation Manual IT RTZ CHANNEL 0 0x49F0 IT RTZ CHANNEL 1 0x49F1 IT RTZ CHANNEL 2 0x49F2 IT RTZ CHANNEL 3 0x49F3 IT RTZ CHANNEL 4 0x49F4 IT RTZ CHANNEL 5 0x49F5 IT RTZ CHANNEL 6 0x49F6 IT RTZ CHANNEL 7 0x49F7...

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