Related Manuals for KROHNE OPTISONIC 1400
Summary of Contents for KROHNE OPTISONIC 1400
- Page 1 OPTISONIC 1400 OPTISONIC 1400 OPTISONIC 1400 OPTISONIC 1400 Quick Start Quick Start Quick Start Quick Start Ultrasonic insertion flowmeter for liquids ER 3.0.1_ © KROHNE 10/2016 - 4005626301 - QS OPTISONIC 1400 R01 en...
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Page 2: Table Of Contents
3.5 Inputs and outputs, overview ..................33 3.5.1 Combinations of the inputs/outputs (I/Os) ................33 3.5.2 Description of the CG-number....................34 3.5.3 Fixed, non-alterable input/output versions................35 3.5.4 Alterable input/output versions.................... 36 4 Technical data www.krohne.com 10/2016 - 4005626301 - QS OPTISONIC 1400 R01 en... - Page 3 CONTENTS OPTISONIC 1400 4.1 Dimensions and weights ....................37 4.2 Signal converter housing ....................38 5 Notes 10/2016 - 4005626301 - QS OPTISONIC 1400 R01 en www.krohne.com...
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Page 4: Safety Instructions
If you need to return the device to the manufacturer or supplier, please fill out the form • contained on the CD-ROM and send it with the device. Unfortunately, the manufacturer cannot repair or inspect the device without the completed form. www.krohne.com 10/2016 - 4005626301 - QS OPTISONIC 1400 R01 en... -
Page 5: Installation
7 Calibration report INFORMATION! Assembly materials and tools are not part of the delivery. Use the assembly materials and tools in compliance with the applicable occupational health and safety directives. 10/2016 - 4005626301 - QS OPTISONIC 1400 R01 en www.krohne.com... -
Page 6: Device Description
Product specific information and extensive product specification is available using PICK, the Product Information Center KROHNE web-tool. PICK can be found via the service menu button on the KROHNE.com website. The following versions are available: • Remote version (electrical connection to the measuring sensor via signal cable) -
Page 7: Field Housing
4. PED data, Category I / II / III or SEP 5. Calibration data 6. Type designation of the flowmeter and CE sign with number(s) of notified body / bodies 7. Name and address of the manufacturer 10/2016 - 4005626301 - QS OPTISONIC 1400 R01 en www.krohne.com... -
Page 8: Examples Of Nameplates On The Signal Converter (Field Version)
• A = active mode; the signal converter supplies the power for connection of the subsequent devices • P = passive mode; external power supply required for operation of the subsequent devices • N/C = connection terminals not connected www.krohne.com 10/2016 - 4005626301 - QS OPTISONIC 1400 R01 en... -
Page 9: Storage
• Use hoisting belts only. • To transport the device, use lifting straps. Wrap these around the well connected part(s) of the unit as described in the picture below. √ Figure 2-4: Transport 10/2016 - 4005626301 - QS OPTISONIC 1400 R01 en www.krohne.com... -
Page 10: Pre-Installation Requirements
• Do not expose the signal converter to intense vibration. The flowmeters are tested for a vibration level in accordance with IEC 68-2-6. 2.7.1 Vibration Figure 2-5: Avoid vibrations www.krohne.com 10/2016 - 4005626301 - QS OPTISONIC 1400 R01 en... -
Page 11: Installation Conditions
1 path using bends in 2 dimensions: 20 DN; when having bends in 3 dimensions: 25 DN INFORMATION! 2 Dimensional bends in a vertical plane only, while 3 Dimensional bends both occur in a vertical and horizontale plane. 10/2016 - 4005626301 - QS OPTISONIC 1400 R01 en www.krohne.com... -
Page 12: T-Section
1 For 3 paths: 5 DN, for 2 paths: 10 DN, for 1 path: 20 DN 2.10 Bends Figure 2-9: Installation in bending pipes Figure 2-10: Installation in bending pipes www.krohne.com 10/2016 - 4005626301 - QS OPTISONIC 1400 R01 en... -
Page 13: Open Feed Or Discharge
Figure 2-12: Position of pump 1 For 3 paths: 15 DN, for 1 path or 2 paths: 30 DN 2.13 Control valve Figure 2-13: Installation in front of a control valve 3 DN 10/2016 - 4005626301 - QS OPTISONIC 1400 R01 en www.krohne.com... -
Page 14: Down Going Pipeline Over 5 M /16 Ft Length
It is not allowed to install the device in a position, which is rotated in any degree wrt. the pipeline, other than horizontal. 2 Top - down position not applicable due to the buildup of gas and/or solids content. www.krohne.com 10/2016 - 4005626301 - QS OPTISONIC 1400 R01 en... -
Page 15: Installation
The marking described above, is identical with the marking on the cable ends (individual coax cables) and on the terminals in the connection box of the sensor and signal converter. 10/2016 - 4005626301 - QS OPTISONIC 1400 R01 en www.krohne.com... -
Page 16: Calculation Of The Transducer Position
• K-factor; provides a correction factor for optimal accuracy. This depends on the number of paths and the diameter. Figure 2-17: Explanation of abbreviations 1 Top view pipe line of 1 path installation 2 Cross section of pipeline 3 Path length www.krohne.com 10/2016 - 4005626301 - QS OPTISONIC 1400 R01 en... -
Page 17: Determine Transducer Position With A Paper Roll
For one path configuration, you should draw line 2 only; For two paths configuration, you should draw line 1 and line 3; For three path configuration, you should draw all three lines. 10/2016 - 4005626301 - QS OPTISONIC 1400 R01 en www.krohne.com... -
Page 18: Marking The Transducer Positions On The Pipe
• Remove dirt, rust or oil on the pipe surface • Find the top of pipe-line by using a spirit level • Mark 6-8 points in the same way, to find the top line accurately as indicated below. www.krohne.com 10/2016 - 4005626301 - QS OPTISONIC 1400 R01 en... - Page 19 2 Fit the paper roll tightly around pipe and transpose the right side points 3 Do the same on the left side of the pipe 4 Marking points right - and left side 10/2016 - 4005626301 - QS OPTISONIC 1400 R01 en www.krohne.com...
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Page 20: Installing The Hot Tap Device
2.16.5 Installing the Hot tap device INFORMATION! The installation of the OPTISONIC 1400 Hot tap in pipelines under pressure and/or depressurised, can only be performed and validated by trained personal. The device is intended to be welded on metal pipe lines only. - Page 21 Figure 2-25: Installing the device; step 5 and 6 • 5 Retract the drill including the cut-out piece of the pipe wall • 6 Close the valve and dismount the hot tapping drill 10/2016 - 4005626301 - QS OPTISONIC 1400 R01 en www.krohne.com...
- Page 22 M16 bolts uniformly and in diagonally opposite sequence with a torque wrench at 14 Nm (12 Nm for the M12 bolts). • 8 Open the valve, position and align the ultrasonic sensor www.krohne.com 10/2016 - 4005626301 - QS OPTISONIC 1400 R01 en...
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Page 23: Installing The Cold Tap Device
OPTISONIC 1400 2.16.6 Installing the Cold tap device INFORMATION! The installation of the OPTISONIC 1400 Cold tap in pipelines is done under atmospheric conditions and on empty, pressure-less pipelines. The device is intended to be welded on metal pipe lines only. - Page 24 • 6 Mount the unit back onto the support flange. Tighten the bolts uniformly and in diagonally opposite sequence. (do not exceed the maximum torque value of 14 Nm). The marking Z is visible on the stem www.krohne.com 10/2016 - 4005626301 - QS OPTISONIC 1400 R01 en...
- Page 25 Electrical connections Refer to refer to on page 29or consult the OPTISONIC 1400 Manual for the electrical connection of the cables to the connection box and the signal converter. 10/2016 - 4005626301 - QS OPTISONIC 1400 R01 en...
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Page 26: Alignment Of The Transducers
For permanent fixation of the transducer position, the position of the stem can be secured by welding it to the fixation plate The OPTISONIC 1000 is now installed and ready for connection to the signal converter. www.krohne.com 10/2016 - 4005626301 - QS OPTISONIC 1400 R01 en... -
Page 27: Mounting The Field Housing, Remote Version
Figure 2-32: Pipe mounting of the field housing 1 Fix the signal converter to the pipe. 2 Fasten the signal converter using standard U-bolts and washers. 3 Tighten the nuts. 10/2016 - 4005626301 - QS OPTISONIC 1400 R01 en www.krohne.com... -
Page 28: Turning The Display Of The Field Housing Version
Each time a housing cover is opened, the thread should be cleaned and greased. Use only resin- free and acid-free grease. Ensure that the housing gasket is properly fitted, clean and undamaged. www.krohne.com 10/2016 - 4005626301 - QS OPTISONIC 1400 R01 en... -
Page 29: Electrical Connections
Figure 3-1: Construction of field version 1 Signal converter 2 Open connection box 3 Tool for releasing connectors 4 Marking on cable 5 Insert cable(s) into terminal compartment 10/2016 - 4005626301 - QS OPTISONIC 1400 R01 en www.krohne.com... - Page 30 After connection of the 1.x - 2.x - 3.x wiring (depending on beam version) turn over the connection plate and attach it in the connection box with the 2 screws www.krohne.com 10/2016 - 4005626301 - QS OPTISONIC 1400 R01 en...
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Page 31: Power Supply
1 100...230 VAC (-15% / +10%), 22 VA 2 24 VDC (-55% / +30%) 12 W 3 24 VAC/DC (AC: -15% / +10%; DC: -25% / +30%), 22 VA or 12 W 10/2016 - 4005626301 - QS OPTISONIC 1400 R01 en www.krohne.com... -
Page 32: Laying Electrical Cables Correctly
2 Tighten the screw connection of the cable entry securely. 3 Never mount the housing with the cable entries facing upwards. 4 Seal cable entries that are not needed with a plug. www.krohne.com 10/2016 - 4005626301 - QS OPTISONIC 1400 R01 en... -
Page 33: Inputs And Outputs, Overview
Ex d (pressure-resistant casing) or Ex e (increased safety) versions can be delivered. • Please refer to the separate instructions for connection and operation of the Ex-devices. 10/2016 - 4005626301 - QS OPTISONIC 1400 R01 en www.krohne.com... -
Page 34: Description Of The Cg-Number
Signal converter monitors cable breaks and short circuits acc. to EN 60947-5-6. Errors indicated on LC display. Error messages possible via status output. No additional module installed No further module possible www.krohne.com 10/2016 - 4005626301 - QS OPTISONIC 1400 R01 en... -
Page 35: Fixed, Non-Alterable Input/Output Versions
2 2 0 passive NAMUR ® NAMUR + HART active passive 3 2 0 passive NAMUR NAMUR ® + HART passive passive 1 Function changed by reconnecting 2 Changeable 10/2016 - 4005626301 - QS OPTISONIC 1400 R01 en www.krohne.com... -
Page 36: Alterable Input/Output Versions
V/D- (1) Modbus (option) G _ _ max. 2 optional modules for term. A + B Common Sign. B Sign. A (D1) (D0) 1 changeable 2 not activated bus terminator www.krohne.com 10/2016 - 4005626301 - QS OPTISONIC 1400 R01 en... -
Page 37: Technical Data
K = minimal bending radius A = wall thickness of pipe CAUTION! The maximum wall thickness of the pipe (local pipe line) = 26 mm. In case of larger pipe wall thickness, consult KROHNE. 10/2016 - 4005626301 - QS OPTISONIC 1400 R01 en www.krohne.com... - Page 38 Dimensions and weights in mm and kg Version Dimensions [mm] Weight [kg] 295.8 Dimensions and weights in inch and lb Version Dimensions [inch] Weight [lb] 7.75 4.75 6.10 11.60 10.90 12.60 www.krohne.com 10/2016 - 4005626301 - QS OPTISONIC 1400 R01 en...
- Page 39 NOTES OPTISONIC 1400 10/2016 - 4005626301 - QS OPTISONIC 1400 R01 en www.krohne.com...
- Page 40 • Process Analysis • Services Head Office KROHNE Messtechnik GmbH Ludwig-Krohne-Str. 5 47058 Duisburg (Germany) Tel.: +49 203 301 0 Fax: +49 203 301 10389 info@krohne.com The current list of all KROHNE contacts and addresses can be found at: www.krohne.com...
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