Garudan GZ-5525 Series User's Manual And Spare Parts Book
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Garudan GZ-5525 Series User's Manual And Spare Parts Book

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User Manual and Spare Parts Book
GZ-5525 series
ANITA B s.r.o.
Průmyslová 2453/7
680 01 Boskovice
Czech Republic
tel: +420 515 553 628
+420 515 553 629
fax: +420 516 452 751
e-mail:
info@anita.cz
MP04600EN_220920

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  • Page 1 User Manual and Spare Parts Book GZ-5525 series ANITA B s.r.o. Průmyslová 2453/7 680 01 Boskovice Czech Republic tel: +420 515 553 628 +420 515 553 629 fax: +420 516 452 751 e-mail: info@anita.cz MP04600EN_220920...
  • Page 2 20. 09. 2022 Jiří Opluštil All rights reserved. Property of Anita B s.r.o. and protected by copyright. The use of this content without written consent of Anita B s.r.o. is prohibited. Copyright © Anita B s.r.o. (2020) GZ-5525 series MP04600EN_220920...

  • Page 3: Table Of Contents

    D11. AUTOMATIC MACHINE CONTROL ................18 D12. KEY CONTROL PANEL ....................19 MACHINE MAINTENANCE ..................20 E1. TO LUBRICATE THE MACHINE ..................20 E2. THE HOOK LUBRICATING CONDITION ADJUSTMENT ............. 21 E3. MACHINE CLEANING ...................... 21 SPARE PARTS BOOK ....................22 MP04600EN_220920 GZ-5525 series...

  • Page 4: Abasic Information

    1500 – 1600 mm stand Noise level by 50% machine utilization and under standard 73 dB / A conditions Maximal sewing speed 4000 st/min by type of cam 3500 st/min by type of cam *with needle 135x17 GZ-5525 series MP04600EN_220920...
  • Page 5 © ANITA Available cam types: MP04600EN_220920 GZ-5525 series...

  • Page 6: Bsafety Instructions

    10. Make sure that the power supply and voltage match the requirements on the label of the machine. 11. Do not use the machine in explosive or corrosive environment. 12. In the first two weeks, do not exceed 3/4 of the maximum machine speed. GZ-5525 series MP04600EN_220920...

  • Page 7: B3. Operational Safety Instruction

    7. Do not work on the machine under the influence of alcohol or drugs. 8. We recommend wearing safety goggles. 9. Do not remove covers or any other safety device while the machine is running. 10. Always turn off the main switch when leaving the machine. MP04600EN_220920 GZ-5525 series...

  • Page 8: B5. Disposal Instructions

    © ANITA B5. DISPOSAL INSTRUCTIONS For disposal of the machine contact your local dealer or manufacturer in accordance with legislation. GZ-5525 series MP04600EN_220920...

  • Page 9: Cmachine Setup

    When the pedal is kicked down by heel, the machine should stop at “Up” position, i.e. the highest position of take-up lever. „Down“ Position When the pedal is stand at middle position, the machine should stop at “Down” position, i.e. the needle bar raises 3mm from its lowest position. MP04600EN_220920 GZ-5525 series...

  • Page 10: Dmachine Control

    ③ is oriented according to detail . Tighten the screw ①. • When needle type 134 is used, keep the screw ④ according to figure Ⓑ. • When needle type 134-35 is used, remove the screw ④ according to figure Ⓒ. GZ-5525 series MP04600EN_220920...

  • Page 11: D2. Wind The Bobbin

    After the bobbin winding, wind the thread round the cutter ② according to second below picture and tear it off by pulling in the arrow direction ③. Fix another bobbin immediately and prepare its winding during the sewing. MP04600EN_220920 GZ-5525 series...

  • Page 12: D3. Bobbin Fixing And Hook Threading

    ④ and the lower thread guide ⑧ to the thread guide ⑨ on the needle bar, and to the needle. Insert it into the needle hole from the front side to the rear side. GZ-5525 series MP04600EN_220920...

  • Page 13: D5. The Thread Tension Adjustment

    3. It can adjust the take up spring to adjust upper thread tension for special sewn material and thread. Correct interlacing of threads in the center of the material Increase of the needle thread tension (or reduce the hook thread tension) Reduce the needle thread tension (or increase the hook thread tension) MP04600EN_220920 GZ-5525 series...

  • Page 14: D6. Foot Lifting

    Automatic foot lifting – with solenoid – with pedal [applies to GZ-5525-447] Tread the pedal ③ in position -1 (see section D11). The foot is lifted. Automatic foot lifting after trimming can be pre-selected. The foot is lowered by the pedal ③ treading in position +1. GZ-5525 series MP04600EN_220920...

  • Page 15: D7. Foot Pressure Adjustment

    D8. STITCH LENGTH SETTING Turn the knob ① so that the number ② indicating the required stitch length in mm is opposite the screw ③. MP04600EN_220920 GZ-5525 series...

  • Page 16: D9. Backtacking (Reverse Feed, Closing Up)

    At the beginning of the seam (after previous thread trimming) after the pedal treading forwards the machine will sew the pre-selected bar and continue the sewing. At the end of the seam it will sew the pre-selected bar at the pedal treading in position -2. GZ-5525 series MP04600EN_220920...

  • Page 17: D10. Cam Exchange - Adjustment

    2 cm. Tighten one screw on it and check the needle side movement happens in the top position. If this is not the case, repeat the adjustment until you reach proper timing. Then tighten the four screws Ⓑ. MP04600EN_220920 GZ-5525 series...

  • Page 18: D11. Automatic Machine Control

    (down/up) at the seam-stop (by putting the pedal in the neutral position), and for the foot position (down/up) after the seam finishing (by treading the pedal with heel fully backwards and putting the pedal in the neutral position) GZ-5525 series MP04600EN_220920...

  • Page 19: D12. Key Control Panel

    Hand backtacking. When the key is pressed at sewing, the sewn material is fed backwards. Needle positioning in upper or bottom position By the parameter the key function can be defined 1 = needle up/down 2 = needle up 3 = one stitch (factory setting is 1) MP04600EN_220920 GZ-5525 series...

  • Page 20: Emachine Maintenance

    E MACHINE MAINTENANCE E1. TO LUBRICATE THE MACHINE Clean the machine completely before operate it daily, and check the oil quantity of hook oil tank. Then inject oil as arrow shows in below picture, start operation of machine. GZ-5525 series MP04600EN_220920...

  • Page 21: E2. The Hook Lubricating Condition Adjustment

    Warning! Before cleaning and lubricating the machine, be sure to switch off all switches and hold your feet away from the machine foot-pedal in order to avoid accidental machine start by pedal. MP04600EN_220920 GZ-5525 series...

  • Page 22: Fspare Parts Book

    © ANITA F SPARE PARTS BOOK A. ARM BED AND COVERS GZ-5525 series MP04600EN_220920...
  • Page 23 7.02.15.390 Lower thread guide plate screw M3x8 7.02.14.026 Lower thread guide plate 7.02.02.085 Slide plate [GZ-552x-x43] 7.02.02.073 Slide plate 7.02.02.086 Needle plate 7.02.02.079 Needle plate 7.02.11.062 Felt splint 7.02.15.389 Panel screw M5x14 7.02.11.061 Panel 7.01.02.013 Machine frame MP04600EN_220920 GZ-5525 series...
  • Page 24 © ANITA B. BOBBIN WINDER AND THREAD TENSION PARTS GZ-5525 series MP04600EN_220920...
  • Page 25 7.02.15.056 Screw 7.02.20.070 Thread winder thread cutter 7.02.15.1031 Thread cutter screw M4x6 7.02.01.213 Thread winder assy. 7.02.15.1087 Thread winder mounting screw M4x12 7.02.08.362 Pin bushing 7.02.10.302 7.02.15.1030 7.02.01.038 Thread tension assy. 7.02.15.006 Screw M4x8 7.02.15.1065 Screw M4x5 MP04600EN_220920 GZ-5525 series...
  • Page 26 © ANITA C. UPPER SHAFT AND NEEDLE BAR THREAD TAKE-UP PARTS (1/2) GZ-5525 series MP04600EN_220920...
  • Page 27 Needle bar connection bracket 7.02.15.396 Tighten screw M5x10 7.02.15.397 Needle bar crank tighten screw M6(0.75)x15 7.02.06.035 Needle bar crank 7.02.15.398 Needle bar crank orientation screw M6(0.75)x17.5 7.02.16.090 Felt 7.02.15.399 Arm shaft bushing screw M6x14 7.02.04.024 Arm shaft bearing MP04600EN_220920 GZ-5525 series...
  • Page 28 © ANITA C. UPPER SHAFT AND NEEDLE BAR THREAD TAKE-UP PARTS (2/2) GZ-5525 series MP04600EN_220920...
  • Page 29 Synchronous pulley (upper) 7.02.18.076 Elastic stop ring GB/T893.1-1986- 62 7.02.18.078 Elastic stop ring GB/T894.1-1986- 30 7.02.04.027 Arm shaft bearing (right) 7.02.15.399 Pulley mounting screw M6x14 7.02.07.054 Pulley 7.02.11.064 Pulley cover 7.02.15.432 Pulley cover screw M3x8 7.02.01.211 Tension wheel assy. MP04600EN_220920 GZ-5525 series...
  • Page 30 © ANITA D. NEEDLE BAR VIBRATING PARTS I (1/2) GZ-5525 series MP04600EN_220920...
  • Page 31 Vibrating needle link lever 7.02.16.056 Felt 7.02.03.491 Vibrating range shaft Vibrating needle eccentric shaft 7.02.15.426 M6x12 screw 7.02.15.446 Vibrating needle link rod screw M6(0.75)x34 Vibrating needle link rod screw 7.02.15.449 M6(0.75) locking nut Vibrating needle eccentric shaft 7.02.16.065 o-ring (small) MP04600EN_220920 GZ-5525 series...
  • Page 32 © ANITA D. NEEDLE BAR VIBRATING PARTS I (2/2) GZ-5525 series MP04600EN_220920...
  • Page 33 © ANITA D. NEEDLE BAR VIBRATING PARTS I (2/2) Ref. No Parts No. Name of parts Description Note 14x 44x Oil wick ø2x80 mm 7.02.10.094 Vibrating needle eccentric shaft 7.02.16.066 O-ring (big) 7.02.08.099 7.02.08.100 7.02.15.427 MP04600EN_220920 GZ-5525 series...
  • Page 34 © ANITA E1. NEEDLE BAR VIBRATING PARTS II [GZ-5527 series] GZ-5525 series MP04600EN_220920...
  • Page 35 E1-28 7.02.11.593 Stopper plate E1-29 7.02.18.071 Washer E1-30 7.02.15.405 Screw M4x14 E1-31 7.02.15.421 Screw M3x12 E1-32 7.02.05.511 Vibrating needle spanner E1-33 7.02.16.504 Handle E1-34 7.02.15.1082 Nut E1-35 7.02.15.837 Screw E1-36 7.02.05.512 Changing-over spanner E1-37 7.02.15.417 Screw M4x12 MP04600EN_220920 GZ-5525 series...
  • Page 36 © ANITA E2. NEEDLE BAR VIBRATING PARTS II [GZ-5525 series] GZ-5525 series MP04600EN_220920...
  • Page 37 © ANITA E2. NEEDLE BAR VIBRATING PARTS II [GZ-5525 SERIES] Ref. No Parts No. Name of parts Description Note 14x 44x E2-01 7.02.15.382 Hexagonal nut E2-02 7.02.17.113 Spring washer E2-03 7.02.06.060 E2-04 7.02.16.077 Seal cover E2-05 7.02.10.133 Worm wheel shaft E2-06 7.02.08.094...
  • Page 38 © ANITA F. PRESSER FOOT PARTS (1/2) GZ-5525 series MP04600EN_220920...
  • Page 39 M6x8 screw 7.02.06.081 Presser foot lifting crank 7.02.15.048 Presser foot lifting crank screw M6x15 7.02.10.146 Presser foot lifting crank pin 7.02.12.081 Slide pole 7.02.18.016 Washer GB/T97.1 5 7.02.15.068 Presser foot lifting crank pin nut GB/T 6170 M5 MP04600EN_220920 GZ-5525 series...
  • Page 40 © ANITA F. PRESSER FOOT PARTS (2/2) GZ-5525 series MP04600EN_220920...
  • Page 41 Knee lifting crank screw M5x12 7.02.05.069 Knee lifting crank 7.02.17.041 7.02.01.04001 Presser foot lifting link lever 7.02.01.04002 Link lever fixed plate 7.02.15.420 Link lever fixed plate screw M4x6 7.02.01.04003 Link lever collar 7.02.01.04004 Nut 7.02.01.04005 Knee lifting connection nut MP04600EN_220920 GZ-5525 series...
  • Page 42 © ANITA G. STITCH LENGTH ADJUSTMENT AND BACKSTITCH PARTS (1/2) GZ-5525 series MP04600EN_220920...
  • Page 43 7.02.03.076 Backstitch connection shaft 7.02.18.028 E-ring ø8 7.02.03.493 Backstitch shaft 7.02.03.077 Backstitch shaft 7.02.01.04204 Orientation pin screw 7.02.01.04203 Orientation pin 7.02.01.04202 Feed backstitch cam bushing 7.02.01.04201 Feed backstitch cam 7.02.04.024 Backstitch cam bearing 7.02.06.039 Backstitch cam crank MP04600EN_220920 GZ-5525 series...
  • Page 44 © ANITA G. STITCH LENGTH ADJUSTMENT AND BACKSTITCH PARTS (2/2) GZ-5525 series MP04600EN_220920...
  • Page 45 G. STITCH LENGTH ADJUSTMENT AND BACKSTITCH PARTS (2/2) Ref. No Parts No. Name of parts Description Note 14x 44x 7.02.15.447 Backstitch block tighten screw M4x6 7.02.15.436 Backstitch cam crank screw M5x30 7.02.19.037 Switch 7.02.15.1080 Screw 7.02.07.197 Gear MP04600EN_220920 GZ-5525 series...
  • Page 46 © ANITA H. LOWER SHAFT, FEED DOG AND PRESSER FOOT LIFTING PARTS (1/2) GZ-5525 series MP04600EN_220920...
  • Page 47 Backstitch cam link lever oil wick ø2x200mm 7.02.10.096 Feed crank pin 7.02.18.082 Bearing washer 7.02.04.029 Backstitch cam link lever bearing 7.02.05.083 Backstitch cam link lever 7.02.18.039 E-ring GB/T896-1986-5 7.02.11.065 Connection plate 7.02.10.095 Lifting feed dog link lever pin MP04600EN_220920 GZ-5525 series...
  • Page 48 © ANITA H. LOWER SHAFT, FEED DOG AND PRESSER FOOT LIFTING PARTS (2/2) GZ-5525 series MP04600EN_220920...
  • Page 49 Lifting feed dog crank pin oil wick ø2x30mm 7.02.03.494 Lower shaft 7.02.08.107 Lower shaft bearing bushing 7.02.07.198 Synchronous belt 7.02.08.366 Bearing connection bushing 7.02.04.024 Lower shaft bearing 7.02.07.196 Synchronous pulley (lower) 7.02.15.057 Synchronous pulley screw M6x1x8 7.02.09.036 Synchronous pulley isolating ring MP04600EN_220920 GZ-5525 series...
  • Page 50 © ANITA I. HOOK ASSEMBLY FOR GZ-5525-44X AND GZ-5527-44X (1/2) GZ-5525 series MP04600EN_220920...
  • Page 51 Hook thread distributing claw 7.02.10.099 Hook thread distributing bracket Hook thread distributing bracket 7.02.08.110 bushing 7.02.15.440 Bushing tighten screw M6(0.75)x3.5 Hook saddle bottom cover 7.02.18.084 washer 7.02.16.094 Felt 7.02.13.047 Hook saddle bottom cover 7.02.16.075 Hook coppery oil tube MP04600EN_220920 GZ-5525 series...
  • Page 52 © ANITA I. HOOK ASSEMBLY FOR GZ-5525-44X AND GZ-5527-44X (2/2) GZ-5525 series MP04600EN_220920...
  • Page 53 Hook saddle oil box 7.02.15.442 Oil box screw M4x25 7.02.16.451 Oil quantity adjusting valve felt Oil quantity adjusting valve o-ring Oil quantity adjusting valve 7.02.16.069 Oil window cover 7.02.16.071 Oil window cover washer 130.08.612 Brake spring [GZ-552x-x43] MP04600EN_220920 GZ-5525 series...
  • Page 54 © ANITA J. HOOK ASSEMBLY FOR GZ-5525-14X AND GZ-5527-14X (1/2) GZ-5525 series MP04600EN_220920...
  • Page 55 Bushing tighten screw M6(0.75)x3.5 7.02.18.084 Hook saddle bottom cover washer 7.02.16.094 Felt 7.02.13.047 Hook saddle bottom cover 7.02.16.075 Hook coppery oil tube Hook oil wick 7.02.15.441 Oil seal screw M6x5 J. HOOK ASSEMBLY FOR GZ-5525-14X AND GZ-5527-14X (2/2) MP04600EN_220920 GZ-5525 series...
  • Page 56 © ANITA GZ-5525 series MP04600EN_220920...
  • Page 57 Coppery oil tube tighten screw M3x4 7.02.13.048 Hook saddle oil box 7.02.15.442 Oil box screw M4x25 7.02.16.451 Oil quantity adjusting valve felt Oil quantity adjusting valve o-ring Oil quantity adjusting valve 7.02.16.069 Oil window cover 7.02.16.071 Oil window cover washer MP04600EN_220920 GZ-5525 series...
  • Page 58 © ANITA K. THREAD TRIMMING PARTS (1/2) GZ-5525 series MP04600EN_220920...
  • Page 59 Thread trimming link lever bushing 7.02.18.071 Washer 7.02.15.577 Screw M4x12 7.02.15.596 Screw M6x1×6 7.02.12.083 Stopper block Thread trimming electromagnetic 7.02.15.803 Screw M5x10 7.02.13.442 Thread trimming setting bracket Thread trimming setting bracket 7.02.15.058 M5x16 screw 7.02.15.057 Screw M6x1×8 MP04600EN_220920 GZ-5525 series...
  • Page 60 © ANITA K. THREAD TRIMMING PARTS (2/2) GZ-5525 series MP04600EN_220920...
  • Page 61 Parts No. Name of parts Description Note 14x 44x 7.02.19.038 Thread trimming electromagnetic 7.02.15.1034 Screw 7.02.18.403 Washer 7.02.08.363 Thread trimming bushing 2 7.02.08.364 Thread trimming bushing 1 7.02.03.495 Thread trimming shaft 7.02.17.092 Spring 7.02.06.086 Thread trimming cam MP04600EN_220920 GZ-5525 series...
  • Page 62 © ANITA L. TENSION RELEASE, ELECTROCIRCUIT BOARD, OIL CIRCUIT PARTS (1/2) GZ-5525 series MP04600EN_220920...
  • Page 63 Oil tube ø3/ø5x100 mm Oil tube ø3/ø5x200 mm Oil wick ø2x250 mm Oil tube ø3/ø5x130 mm Oil wick ø2x200 mm Oil tube ø3/ø5x320 mm Oil wick ø2x370 mm L. TENSION RELEASE, ELECTROCIRCUIT BOARD, OIL CIRCUIT PARTS (2/2) MP04600EN_220920 GZ-5525 series...
  • Page 64 © ANITA GZ-5525 series MP04600EN_220920...
  • Page 65 Name of parts Description Note 14x 44x 7.02.16.073 Coppery oil tube 7.02.16.060 Oil spile Oil tube ø3/ø5x50mm 7.02.16.059 Oil spile 7.02.16.507 Oil box 7.02.16.508 Oil box plug 7.02.15.1080 Screw 7.02.16.091 Felt Oil tube ø3/ø5x600mm Oil wick ø2x640mmx2 MP04600EN_220920 GZ-5525 series...
  • Page 66 © ANITA M. AUTOMATIC DRIVE PARTS GZ-5525 series MP04600EN_220920...
  • Page 67 Screw M4x8 7.02.03.510 Upper shaft 7.02.16.520 Switch pad 7.02.16.523 Rear cover 7.02.15.974 Screw M5x55 7.02.15.731 Screw 7.02.19.400 Electric control board 7.02.16.522 Plug 7.02.15.405 Screw M4x14 7.02.11.611 Display plate 7.02.11.610 Face plate 7.02.15.416 Screw M5x12 7.02.15.096 Screw M5x16 MP04600EN_220920 GZ-5525 series...
  • Page 68 © ANITA N. ACCESSORIES GZ-5525 series MP04600EN_220920...
  • Page 69 7.02.21.159 Touch block assy. 7.02.21.556 Touch block 7.02.21.165 Knee lifting orientation block 7.02.21.162 Knee lifting orientation block screw 7.02.21.153 Roller joint Roller joint screw 7.02.21.167 Replacement spring 7.02.21.168 Straight lever 7.02.18.021 E-ring 7.02.21.557 Control system connecting line MP04600EN_220920 GZ-5525 series...

This manual is also suitable for:

Gz-5525-143 lmGz-5525-147 lmGz-5525-443 mhGz-5525-447 mh

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