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Vertiv NetSure 801 AG1 User Manual

Vertiv NetSure 801 AG1 User Manual

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NetSure 801 AG1 Power Supply System
User Manual
Version
V2.0
Revision date
December 31, 2017
BOM
31013243
Vertiv Tech provides customers with technical support. Users may contact the nearest Vertiv local sales
office or service center.
Copyright © 2017 by Vertiv Tech Co., Ltd.
All rights reserved. The contents in this document are subject to change without notice.
Vertiv Tech Co., Ltd.
Address: Block B2, Nanshan I Park, No.1001 Xueyuan Road, Nanshan District, Shenzhen, 518055,
P.R.China
Homepage: www.vertivco.com
E-mail: overseas.support@vertivco.com

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Summary of Contents for Vertiv NetSure 801 AG1

  • Page 1 Revision date December 31, 2017 31013243 Vertiv Tech provides customers with technical support. Users may contact the nearest Vertiv local sales office or service center. Copyright © 2017 by Vertiv Tech Co., Ltd. All rights reserved. The contents in this document are subject to change without notice.

  • Page 2: Safety Precautions

    When operating Vertiv products, the operation personnel must observe the safety rules in the industry, the general safety points and special safety instructions specified in this book.
  • Page 3 In thunderstorms, a strong electromagnetic field will be generated in the air. Therefore the equipment should be well earthed in time to avoid damage by lightning strikes. IV. ESD Note The static electricity generated by the human body will damage the static sensitive elements on PCBs, such as large-scale ICs.
  • Page 4 BLVD The system has battery low voltage disconnection (BLVD) optional function. BLVD means when the mains fail and batteries supply power, the controller cuts the load off when the battery voltage drops down to below 43.2V to prevent over-discharge. The BLVD voltage is settable. Refer to NCU User Manual for setting method. The factory setting is enabling BLVD, which means that if power outage lasts for a long time or the power system fails, there might be BLVD.

  • Page 5: Table Of Contents

    Contents Chapter 1 Introduction ................................. 1 1.1 Model Information ..............................1 1.2 Overview ................................1 1.3 Components................................3 1.3.1 DC Distribution Cabinet ..........................3 1.3.2 Rectifier Rack ............................9 Chapter 2 Installation Preparation ............................. 12 2.1 Installation Requirements ........................... 12 2.1.1 Environmental Requirements ........................
  • Page 6 3.7 Installing Temperature Sensor ..........................33 Chapter 4 Testing ................................34 4.1 Notes On Testing ..............................34 4.2 Power-On ................................34 4.3 Setting Basic Parameters ........................... 35 4.3.1 Setting DIP Switch ........................... 35 4.3.2 Setting Basic Parameters For Monitoring Module ................... 36 4.4 Checking Alarm And Operation Status .......................

  • Page 7: Chapter 1 Introduction

    Figure 1-3 Model information of the DC distribution cabinet 1.2 Overview The NetSure 801 AG1 power supply system is a new generation of telecom power supply with exceptional reliability and performance. It is designed by Vertiv incorporating years of experience in development and equipment operation on power network.
  • Page 8 2200 × 600 × 600 < 260 PD48/2000DU DC distribution cabinet 2350 × 600 × 600 < 260 NetSure 801 AG1-T1 rectifier cabinet 2350 × 600 × 600 < 270 (excluding rectifiers and controller) NetSure 801 AG1 Power Supply System User Manual...

  • Page 9: Components

    Power indicator Battery distribution unit Battery I Battery II Battery III Load I Alarm indicator SM DU monitoring board Fuse unit DC positive busbar Figure 1-5 PD48/2000DD DC distribution cabinet (panels removed) NetSure 801 AG1 Power Supply System User Manual...
  • Page 10 Each HOD can be equipped with at most thirty-five MCBs of which the width is 13mm and the capacity is 16A. Each MCB is series-connected to a 40MΩ resistor, as shown in Figure 1-7. Load MCB (a) Front view NetSure 801 AG1 Power Supply System User Manual...
  • Page 11 Dimensions (unit: mm): 325 (H) × 584 (W) × 353.5 (D) Fuse unit type 2 is suitable for NT00 fuses. It can accommodate at most 11 NT00 fuses, as shown in Figure 1-10. NetSure 801 AG1 Power Supply System User Manual...
  • Page 12 Battery distribution unit There are two kinds of battery distribution units: battery distribution unit with low voltage disconnection (LVD) contactor and battery distribution unit without LVD contactor. 1. Battery distribution unit without LVD contactor NetSure 801 AG1 Power Supply System User Manual...
  • Page 13 Battery distribution unit type 4 can accommodate MCCBs, which are three battery MCCBs plus one load MCCB. The labels from left to right are Battery I, Battery II, Battery III, Load I, as shown in Figure 1-16. NetSure 801 AG1 Power Supply System User Manual...
  • Page 14 Battery I, Battery II, Battery III, Load I from left to right, as shown in Figure 1-18. Label Battery I Battery II Battery III Load I Fuse Figure 1-18 Battery distribution unit type 6 NetSure 801 AG1 Power Supply System User Manual...

  • Page 15: Rectifier Rack

    Figure 1-20 Rectifier cabinet NetSure 801 AG1-T1 NetSure 801 AG1 power supply system using bottom cabling method should be composed of NetSure 801 AG1-T1 rectifier cabinet and PD48/2000DD DC distribution cabinet. The input and output cables of the rectifier cabinet should be routed through the DC distribution cabinet.
  • Page 16 (output current > 100A), the tenth LED will blink. If the output indicators current of the rectifier is smaller than 2A, no current indicator will be on Monitoring Module The front panel of controller M830D is shown in Figure 1-23: NetSure 801 AG1 Power Supply System User Manual...
  • Page 17 No power supply Observation alarm indicator (Yellow) The power system has at least an observation alarm The power system has at least a major alarm or Critical or major alarm indicator (Red) critical alarm NetSure 801 AG1 Power Supply System User Manual...

  • Page 18: Chapter 2 Installation Preparation

    200V. Raised floor or antistatic ceramic tile is highly recommended for the equipment room. The antistatic earth resistance should be no greater than 10Ω. Care should be taken regarding antistatic during equipment unpacking, transportation and operation. NetSure 801 AG1 Power Supply System User Manual...
  • Page 19 The equipment room should comply with relevant fire protection regulations and requirements for power distribution, and provide adequate fire protection facility, such as dry-chemical extinguisher and automatically explosive fire protection ball. NetSure 801 AG1 Power Supply System User Manual...

  • Page 20: Power Supply

    NetSure 801 AG1-T1 rectifier cabinet is not supposed to be directly connected to the secondary side of a transformer with capacity greater than 800kVA. An extra distribution cabinet should be used between NetSure 801 AG1-T1 rectifier cabinet and the transformer for shortcircuit protection.
  • Page 21 The protective earth cable of 3-phase 5-line system and single-phase 3-line system can be directly connected to the earth bar of the power supply system. NetSure 801 AG1 Power Supply System User Manual...

  • Page 22: Equipment Running Environment Checklist

    2.3.2 Tools And Materials Preparation 1. Tools required for power supply equipment installation include electric drill, wire cutter, wire presser, various wrenches, screwdriver, electrician knife, tinning furnace, staircase and steel saw. See 7.1.2 Maintenance Tools And NetSure 801 AG1 Power Supply System User Manual...
  • Page 23 16mm 10mm 10mm 10mm Note: The specs are applicable at ambient temperature of 25° C. If the temperature is higher or lower than this, the CSA of the cable should be increased NetSure 801 AG1 Power Supply System User Manual...

  • Page 24: Unpacking Inspection

    5. The conditions of the goods through visual inspection. For example, check if the cabinet and box are damaged, if the cabinet and box have regained moisture; shake gently the rectifiers and controller to check if the parts and connections have been loosened during transportation. NetSure 801 AG1 Power Supply System User Manual...

  • Page 25: Chapter 3 Installation

    The expansive pipes delivered with the system are generally M10 × 30mm. Therefore, use electric drill to drill holes that are slightly smaller than Φ12 size at the center points of the installation holes marked on the floor, and the depth NetSure 801 AG1 Power Supply System User Manual...

  • Page 26: Installation On Supporting Rack

    Figure 3-2 Fixing cabinet with bolt 3.2.2 Installation On Supporting Rack If antistatic floor is laid in the equipment room, a supporting rack could be purchased from Vertiv. Step 1: place cabinet in position Install the supporting rack on the floor as shown in Figure 3-3. The installation steps are the same as the first three steps in 3.2.1 Installation On The Floor.

  • Page 27: Parallel Connection Between Cabinets

    Figure 3-5 Parallel connection between cabinets (top view, unit: mm) 4. Connect the positive bars and negative bars inside the cabinet respectively by copper bars and screws, as shown in Figure 3-6 and Figure 3-7. NetSure 801 AG1 Power Supply System User Manual...

  • Page 28: Installation Of System Above 3000A

    Figure 3-7 Parallel connection of copper bars If users parallel connect rectifier cabinets or DC distribution cabinets instead of placing rectifier cabinet and DC distribution cabinet in alternation, contact Vertiv for technical support. 3.2.4 Installation Of System Above 3000A The NetSure801 power supply system can be expanded up to 5760A. As the max current carrying capacity of single parallel connection bar is 3000A, when the system capacity exceeds 3000A, the system cabinets should be arranged in the way that the max current carrying capacity of one parallel connection bar does not exceed 3000A.

  • Page 29: Placing Dc Cabinet Separate From System

    The power supply system uses common earth. The connection procedures are as follows. 1. Use the earth cable to connect the earth terminal of the rectifier cabinet to the earth terminal of the DC distribution cabinet (see Figure 3-8). NetSure 801 AG1 Power Supply System User Manual...

  • Page 30: Connecting Ac Input Cables

    Figure 3-9 AC input terminal dimension (unit: mm) 4. The AC cables should be run separate from the DC cables, with separation exceeding 150mm. 5. No splice, damage, or scratch on the cables is permitted. NetSure 801 AG1 Power Supply System User Manual...

  • Page 31: Connecting Dc Load Cables

    Load should be connected to the MCB/fuse of suitable capacity to avoid their failure to function in the case of overload. The capacity of the MCB/fuse is recommended to be about 1.5 ~ 2 times of the peak value of the load capacity. NetSure 801 AG1 Power Supply System User Manual...
  • Page 32 Connect the negative load cable to the output terminal of the fuse, and the positive load cable to the DC positive busbar. The DC positive busbars of the NetSure 801 AG1-T1 rectifier cabinet are shown in Figure 3-14. The maximum current of DC positive busbar (1) is 1000A, and the maximum current of DC positive busbar (2) is 3000A.
  • Page 33 Figure 3-15. 3) HOD Connect the negative load cable to the negative terminal of the HOD, and the positive load cable to the positive terminals, as shown in Figure 3-16. NetSure 801 AG1 Power Supply System User Manual...

  • Page 34: Connecting Battery Cables

    Connect the cables to the battery when the DC distribution is to be initially tested, as shown in Figure 3-18. NetSure 801 AG1 Power Supply System User Manual...

  • Page 35: Installation Checklist

    Figure 3-18 Battery cable connection in rectifier cabinet The DC positive busbars of the NetSure 801 AG1-T1 rectifier cabinet are shown in Figure 3-18 and Figure 3-19. The maximum current of DC positive busbar (1) is 1000A, and the maximum current of DC positive busbar (2) is 3000A. it is recommended to connect positive battery cable to DC positive busbar (2).

  • Page 36: Installing Rectifier And Controller

    Pull out the handle of the controller, and put the controller onto the installation position (see Figure 3-21). Push the controller completely into the cabinet. Controller Figure 3-21 Fixing the controller in the cabinet NetSure 801 AG1 Power Supply System User Manual...

  • Page 37: Connecting Signal Cable

    C interface, and provides the power. The position of the user interface board is shown in Figure 3-23. User interface borad Controller User interface borad Screw(Two) Figure 3-23 User connector board position NetSure 801 AG1 Power Supply System User Manual...
  • Page 38 NC contact of relay 1 DO2_NC NC contact of relay 2 DO1_COM Common contact of relay 1 DO2_COM Common contact of relay 2 DO1_NO NO contact of relay 1 DO2_NO NO contact of relay 2 NetSure 801 AG1 Power Supply System User Manual...

  • Page 39: Installing Temperature Sensor

    3. The temperature probe should be put in the battery room where it can best incarnate the battery temperature. When fixing it, do not connect it to any other exothermic equipment or metal conductor. NetSure 801 AG1 Power Supply System User Manual...

  • Page 40: Chapter 4 Testing

    After the controller is powered on, it will do self test without needing any operation. After about 50s, the M830D should start and display the following screen. English 中文 Francais Deutsch Italiano Pyccknn Espanol 繁体中文 NetSure 801 AG1 Power Supply System User Manual...

  • Page 41: Setting Basic Parameters

    1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 CTS 206-8 T610 CTS 206-8 T610 CTS 206-8 T610 Switch of SM DU(B14GAU1) Figure 4-1 DIP switch NetSure 801 AG1 Power Supply System User Manual...

  • Page 42: Setting Basic Parameters For Monitoring Module

    For detailed parameter setting method of this controller, refer to See NetSure Control Unit (NCU) User Manual, UMM830B (Issue AA, June 3, 2014). 1. Set the controller according to the practical connection of DC distribution cabinet address and quantity. NetSure 801 AG1 Power Supply System User Manual...

  • Page 43: Checking Alarm And Operation Status

    3. Under the condition that all the rectifier outputs are normal, observe and record the rectifier current-sharing characteristics at different total loads. Communication with host If the system is equipped with a host computer, connect it with controller through wires. NetSure 801 AG1 Power Supply System User Manual...

  • Page 44: Testing Dc Distribution

    “DC ROUTE XX FAULT” alarm. Plug in the fuse link again, and the system will resume normal. By now, the system test is completed and the power supply system is in normal operation. NetSure 801 AG1 Power Supply System User Manual...

  • Page 45: Chapter 5 Use Of Monitoring Module

    Chapter 5 Use Of Monitoring Module ™ M830D controller support local LCD interface and web operation.. See NetSure Control Unit (NCU) User Manual, UMM830B (Issue AA, June 3, 2014) for more information. NetSure 801 AG1 Power Supply System User Manual...

  • Page 46: Chapter 6 Adding Load And Rectifier

    Connection and disconnection of rectifier’s external input cables should be done by maintenance personnel, and the cables must be connected before switching on the rectifier, and disconnected after switching off the rectifier. The rated current of the rectifier input MCB is 20A, and its breaking capacity is 6kA. NetSure 801 AG1 Power Supply System User Manual...

  • Page 47: Chapter 7 Maintenance

    1 set Wrench 6-angle or 4-angle bolts and nuts fork wrench) A kind of spinning tool used when there is no space for operation on the screw Socket wrench 1 set surface NetSure 801 AG1 Power Supply System User Manual...

  • Page 48: Reference Technical Specification For Maintenance

    Program control exchange with more than 2,000 lines but less than 10 thousand lines, and < 3 toll exchange with less than 2,000 lines. Program control exchange with less than 2,000 lines, fiber terminal station, carrier repeater < 5 NetSure 801 AG1 Power Supply System User Manual...

  • Page 49: Routine Maintenance Items

    Test methods including testing through the controller the AC under/overvoltage protection function through external voltage regulator and testing the DC under/overvoltage protection function by forced discharge NetSure 801 AG1 Power Supply System User Manual...

  • Page 50: Routine Maintenance

    To conduct statistical analysis of the operating status of the power grid, there shall be a detailed streamlined log of the status of the power net. In general, the status of the power grid NetSure 801 AG1 Power Supply System User Manual...

  • Page 51: Basic Inspection

    High temperature or pyrotoxin is Decrease ambient temperature or near to the air intake of rectifier remove the pyrotoxin rectifier The rectifier isn’t absolutely Reinsert rectifier inserted into the frame NetSure 801 AG1 Power Supply System User Manual...
  • Page 52 1. Check the new rectifier to see whether has any damage during the transportation. 2. Loosen the fixing screw on the panel of the rectifier. 3. Dial the slide switch of the rectifier to the above. NetSure 801 AG1 Power Supply System User Manual...

  • Page 53: Replacing Sm Du

    After the software is started, the dialog box below will appear: Figure 7-3 Verification form 4. Enter the user name (“admin”) and password (“123”) and click OK. The following screen will appear. NetSure 801 AG1 Power Supply System User Manual...
  • Page 54 The screen will prompt, “Uploading data, please wait…” when the upload is finished, click ok to confirm. 7. Change the shunt coefficient 1 to “2000/75”, click Enter, as shown in Figure 7-6. NetSure 801 AG1 Power Supply System User Manual...
  • Page 55 Figure 7-7 Download parameter After the download, the screen will prompt , click OK to confirm. 9. Click the right mouse button. Select Upload to upload the SM DU parameter, as shown in Figure 7-8. NetSure 801 AG1 Power Supply System User Manual...

  • Page 56: Emergency Treatment

    Emergency treatment of AC distribution In case of failure of AC power supply to rectifier due to AC distribution fault, the AC mains can be directly introduced into the input switch of the rectifier. NetSure 801 AG1 Power Supply System User Manual...
  • Page 57 Meanwhile, communication exchanges shall have adequate human and material resources and work out effective countermeasures to deal with these disasters. They shall also prepare emergency management regulations and grave accidents rush-repair rules. NetSure 801 AG1 Power Supply System User Manual...

  • Page 58: Appendix 1 Technical Parameter

    The rectifier can output max. power of 5,800W with input voltage of 304Vac ~ Rectifier 530Vac. Derate by input (45° C) The output power will drop to 50% rated power when the input volatage fall to 304Vac ~ 260Vac NetSure 801 AG1 Power Supply System User Manual...
  • Page 59 87.5 (H) × 85.5 (W) × 287.5 (D) Mechnical Rectifier R48-5800A/R48-5800e 87.5 (H) × 243.5 (W) × 371.5 (D) Rectifier cabinet (not including rectifier) DC distribution Weight (kg) Controller M830D Rectifier R48-5800 A/R48-5800e NetSure 801 AG1 Power Supply System User Manual...

  • Page 60: Appendix 2 Engineering Design Diagram

    Engineering design diagram for DC distribution cabinet 490.0 92.1 76.5 148.7 Battery I Battery II Battery III Load I 570.1 1103.5 1619.3 1813.7 1836.3 2330.4 2200.0 600.0 Figure 1 PD48/2000DU engineering design diagram (front view, unit: mm) NetSure 801 AG1 Power Supply System User Manual...
  • Page 61 Figure 2 PD48/2000DU engineering design diagram (rear view, unit: mm) 113 114 Battery I Battery II Battery III Load I 2200.0 2101.8 1647.4 1453.0 1358.1 1054.8 422.8 303.0 113.2 600.0 Figure 3 PD48/2000DD engineering design diagram (front view, unit: mm) NetSure 801 AG1 Power Supply System User Manual...
  • Page 62 Appendix 2 Engineering Design Diagram 2040 Figure 4 PD48/2000DD engineering design diagram (rear view, unit: mm) NetSure 801 AG1 Power Supply System User Manual...
  • Page 63 Appendix 2 Engineering Design Diagram Engineering design diagram for rectifier cabinet 76.5 125.4 153.1 105 148.7 372.69 548.47 2350 2200 Figure 5 NetSure 801 AG1-T1 rectifier cabinet engineering illustration1 design diagram (front view, unit: mm) NetSure 801 AG1 Power Supply System User Manual...
  • Page 64 Appendix 2 Engineering Design Diagram Figure 6 NetSure 801 AG1-T1 rectifier cabinet engineering illustration1 design diagram (rear view, unit: mm) NetSure 801 AG1 Power Supply System User Manual...
  • Page 65 Appendix 2 Engineering Design Diagram 105.0 121.9 126.3 149.2 552.5 749.8 841.8 2330.0 2200.0 600.0 Figure 7 NetSure 801 AG1-T1 rectifier cabinet engineering illustration2 design diagram (front view, unit: mm) NetSure 801 AG1 Power Supply System User Manual...
  • Page 66 Appendix 2 Engineering Design Diagram Figure 8 NetSure 801 AG1-T1 rectifier cabinet engineering illustration2 design diagram (rear view, unit: mm) NetSure 801 AG1 Power Supply System User Manual...

  • Page 67: Appendix 3 Spare Part List

    Rectifier cabinet 03034923 Finished Board -MA4C5U31 user IB2 interface board - 03027881 Manufactured Board, W148AA2, W148AZB2 LVD Board For Battery MCCB, {R5} DC distribution cabinet 03034424 Finished Board, B14GAU11, B14GAU1 Distribution Board, ROHS NetSure 801 AG1 Power Supply System User Manual...

  • Page 68: Appendix 4 Wiring Diagram

    CAN+ CAN- PE 2T12 2T10 12CN 12CN door 11CN 11CN 2T15 2T13 CAN+ CAN- PE CAN+ CAN- PE 2T16 2T14 12CN 11CN Figure 9 NetSure 801 AG1-T1 rectifier cabinet wiring diagram (1) NetSure 801 AG1 Power Supply System User Manual...
  • Page 69 3 2 1 B242HFX1 B242HFX1 Fuse DU 1 Fuse DU 2 (Fuse distribution unit 1) (Fuse distribution unit 2) CAN+ CAN- CAN- CAN+ Figure 10 NetSure 801 AG1-T1 rectifier cabinet wiring diagram (2) NetSure 801 AG1 Power Supply System User Manual...
  • Page 70 4 battery fuses and no load fuse Note: 1. ** see wiring diagram (2) 2. CN2 ~ CN11 are male terminals CN1 is female terminals Door Figure 11 PD482000DU DC distribution cabinet wiring diagram (1) NetSure 801 AG1 Power Supply System User Manual...
  • Page 71 (Distribution unit 3) (Distribution unit 4) D. HODs are placed at upper layer 信号采集板 信号采集板 信号采集板 信号采集板 信号采集板 信号采集板 Fuse DU 1 Fuse DU 2 Figure 12 PD482000DU DC distribution cabinet wiring diagram (2) NetSure 801 AG1 Power Supply System User Manual...
  • Page 72 Right side positive busbar Left side positive busbar Note: 1. ** see wiring diagram (2) 2. CN2 ~ CN11 are male terminals CN1 is female terminals Figure 13 PD482000DD DC distribution cabinet wiring diagram (1) NetSure 801 AG1 Power Supply System User Manual...
  • Page 73 HOD1 or LOD1 HOD2 or LOD2 (Distribution unit 1) (Distribution unit 2) Fuse DU 3 Fuse DU 4 Fuse DU 1 Fuse DU 2 Figure 14 PD482000DD DC distribution cabinet wiring diagram (2) NetSure 801 AG1 Power Supply System User Manual...

  • Page 74: Appendix 5 Schematic Diagram

    5.The standard configuration of BU is fixed 2 battery fuses and 2 load fuses. 6.Install close wall and cable free from cabinet up. Figure 15 Schematic diagram of the NetSure 801 AG1 NetSure 801 AG1 Power Supply System User Manual...
  • Page 75 4.The max configuration of DU IS fixed 3 Fuse DU or 6 LOD or 6 HOD. 5.Install close wall and cable from cabinet up or bottom. Figure 16 Schematic diagram of the DC cabinet NetSure 801 AG1 Power Supply System User Manual...
  • Page 76 DC distribution cabinet slave rectify cabinet Note: 1.The rectify cabinet and DC distribution cabinet must be staggered when they are parreled. Figure 17 Schematic diagram of the Cabinet parallel connection NetSure 801 AG1 Power Supply System User Manual...

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