Vertiv NetSure 710 Series Installation Manual
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Vertiv NetSure 710 Series Installation Manual

+24v dc power system
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NetSure™
710 SERIES +24V DC Power System
Installation Manual (IM581127000), Revision U
Specification Number: 581127000
Model Number: 710
NPBA

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Summary of Contents for Vertiv NetSure 710 Series

  • Page 1 NetSure™ 710 SERIES +24V DC Power System Installation Manual (IM581127000), Revision U Specification Number: 581127000 Model Number: 710 NPBA...
  • Page 2 This document may contain confidential and/or proprietary information of Vertiv Group Corp., and its receipt or possession does not convey any right to reproduce, disclose its contents, or to manufacture or sell anything that it may describe. Reproduction, disclosure, or use without specific authorization from Vertiv Group Corp.

  • Page 3: Table Of Contents

    External Alarm, Reference, Monitoring, and Control Connections ....68 Circuit Card Locations ............................68 System Interface Circuit Card ........................69 IB2 (Controller Interface Board) Connections (if required) ..........71 Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...
  • Page 4 Initial Startup Preparation ........................127 Initially Starting the System ........................127 ACU+ Controller Procedure ........................127 NCU Controller Procedure ........................134 Checking System Status ........................... 139 Final Steps ................................140 Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...

  • Page 5: Admonishments Used In This Document

    (ISO) SAFETY! Informs the reader of general safety information, reminders, precautions, or policies not related to a particular source of hazard or to fire safety. (ISO, ANSI, OSHA) Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...

  • Page 6: Important Safety Instructions

    DANGER! Follow local lockout/tagout procedures to ensure DC branch circuit protection devices remain de-energized during installation at loads, as required. Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...

  • Page 7: Battery

    Only install in a ventilated environment. • Batteries are an energy source that can produce high amounts of electrical current. Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...

  • Page 8: Personal Protective Equipment (Ppe)

    NOTE! When performing any step in procedures that requires removal of existing hardware, retain all hardware for use in subsequent steps, unless otherwise directed. Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...

  • Page 9: Static Warning

    If necessary to repair equipment containing static sensitive components, wear an appropriately grounded wrist strap, work on a conductive surface, use a grounded soldering iron, and use grounded test equipment. Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...
  • Page 10 This page is intentionally blank. Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...

  • Page 11: Customer Documentation Package

    When installation is done, ensure that each block in this list has been checked. Some of these procedures may have been factory performed for you. Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...
  • Page 12 Optional Battery Tray Circuit Breaker Guards Installed (if furnished) Installing the Modules and Initially Starting the System  Rectifier and Converter Modules Installed  System Started, Configured, and Checked Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...

  • Page 13: Installing The System

    Assembly Power Data Sheet PD588705200 (PD588705201, PD588705202, PD588705203, PD588705204) for ventilation spacing requirements. NOTE! Minimum spacing specified for ventilation may not permit replacement of certain components such as busbars or module mounting shelves. Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...

  • Page 14: Securing The Relay Rack To The Floor

    Secure the relay rack to the floor per site requirements. Refer to “General Requirements” on page 13. Ventilation Requirements Refer to the “General Requirements” on page 13. Relay Rack Floor Mounting Dimensions Refer to Figure 1 for relay rack floor mounting dimensions. Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...
  • Page 15 Figure 1: Relay Rack Floor Mounting Dimensions (cont’d on next page) Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...
  • Page 16 Figure 1: Relay Rack Floor Mounting Dimensions (cont’d from previous page, cont’d on next page) Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...
  • Page 17 Figure 1: Relay Rack Floor Mounting Dimensions (cont’d from previous page) Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...

  • Page 18: Mounting System Components In An Equipment Rack

    4-Row Cabinet: Install (16) 12-24 x 3/4" hex head thread-forming screws (P/N 218710600) and (16) No. 12 ground washers (P/N 215640600). Mount the module mounting assembly to the relay rack using hardware as shown Figure 3. Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...
  • Page 19 NO. 12 GROUND WASHER Module Mounting Shelf Assembly not shown for clarity only. Mounting Hardware, 6 Places per Side Mounting Hardware, 8 Places per Side 3-ROW CABINET 4-ROW CABINET Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...
  • Page 20 Secure the Module Mounting No. 10/12 Ground Washer Shelf to the relay rack. (588705201, 2 per side) (588705202, 3 per side) (588705203, 4 per side) (588705204, 5 per side) Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...

  • Page 21: Installing A 581127000 List 93 Battery Tray

    4. Secure cabling brackets (both sides) to relay rack with 12-24 x 1/2" thread forming hex head screws. (Torque to 70 in-lbs). Cabling Bracket Rear Angle Bracket Battery Tray Rear Angle Bracket Front Rear Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...
  • Page 22 3. Secure the ground lead under a battery tray relay rack mounting bolt. 4. After wiring to the battery disconnect circuit breaker, replace the cover. 5. Repeat for the other side of the battery tray. Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...
  • Page 23 Assembled View Kit Battery Cover Kit Battery Cover Assembled to Existing Assembled to Existing Front Battery Bracket Front Battery Bracket Front View Rear View Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...
  • Page 24 Figure 7: Installing Optional Circuit Breaker Guard Installed View 1. Remove this bracket. 2. Replace this hardware after removing existing bracket. 3. Install Circuit Breaker Guard Bracket using existing hardware. Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...

  • Page 25: Installing Optional Battery Busbar Extension Kit, Part No. 562364

    Place the Lexan cover at the back of the busbars and use the four (4) screws to secure it. Remove the four (4) screws at the top of the cabinet and place the cover. Re-use the screws to secure the top cover. Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...
  • Page 26 3/8” Belleville Washer 3/8” Flat Washer Extension Plate System Busbar 3. Torque to 180 in-lbs. Front View List 24 Distribution Cabinet (List 23 similar) Figure 9: Mounting the Lexan Cover Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...

  • Page 27: Installing Optional Lug Adapter Busbar Kits, Part Nos. 534449 And

    Orient the load lug hardware as shown in Figure 10. Recommended torque is 300 in-lbs using the supplied 3/8” bolts and hardware. Close the distribution cabinet’s front door. Turn the latch clockwise to secure the door. Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...
  • Page 28 Breakaways are only provided for positions 1-8, 9-12, and 23-24. This restricts 2 and 3-pole breaker adapter kits to be located in these positions only. Circuit breaker locations for reference only. Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...

  • Page 29: Installing Optional Lug Adapter Busbar Kit, Part No. 562888

    Install the lug adapter busbars as shown in Figure 11. Apply anti-oxidizing compound to busbar mating surfaces before assembling. Refer to Figure 11 for recommended torque. Close the distribution cabinet’s front door. Turn the latch clockwise to secure the door. Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...
  • Page 30 Apply anti-oxidizing compound to busbar mating surfaces. 1/4" Hardened Flat Washer 1/4" Belleville Lock Washer 1/4-20 x 3/4” Bolt (6 places) Torque to 60 in-lbs. (supplied with breaker mounting kit) Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...

  • Page 31: Installing Circuit Breakers And Fuses

    Record all fuse sizes on the label provided on the shield. Close the distribution cabinet's front door. Turn the latch clockwise to secure the door. Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...
  • Page 32 Ensure that the circuit breaker is in the OFF position and is of the correct rating. Orient the circuit breaker as shown in Figure 13. Insert the terminals on the rear of the circuit breaker into their Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...
  • Page 33 To p Lettering on handle must be Insert these terminals right side up. into corresponding sockets on distribution panel. Turn off before installing. Longer Side to the Bottom Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...
  • Page 34 Record all fuse sizes (installed on the GMT distribution fuse block) on the label provided on the shield. Close the distribution cabinet's front door. Turn the latch clockwise to secure the door. Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...
  • Page 35 GMT Fuse Block. RTN Bar Plug in GM T Fuse Block and secure at two locations on the RTN bar. Torque to 72 in-lbs. GMT Fuse Block Installed View Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...
  • Page 36 Record all fuse sizes (installed on the GMT distribution fuse block) on the label provided on the shield. Close the distribution cabinet's front door. Turn the latch clockwise to secure the door. Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...
  • Page 37 2. Plug in GMT Fuse Block. 3. Connect supplied jumper from GMT Fuse Block to Return Bar. Torque to 75 in-lbs. Part of P/N 549017 Part of P/N 549017 Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...
  • Page 38 Record all fuse sizes on the cards provided within the fuseholders. Close the distribution cabinet's front door. Turn the latch clockwise to secure the door. Figure 16: Installing a TPH Fuse Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...
  • Page 39 Fuse Installed in Open Fuse Case Fuseblock (rear view) (P/N 516241) TPL Fuse Fuse Case Fuse Installed in Closed Fuse Case (rear view) Open Fuse Case View Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...
  • Page 40 Leads must be terminated before switching breaker ON to avoid circuit fault. Record all circuit breaker sizes on the label provided on the shield. Close the distribution cabinet's front door. Turn the latch clockwise to secure the door. Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...
  • Page 41 ALARM WIRING (BREAKERS WITH SHUNTS) Alarm Jumper: Brown Shunted Breaker Jumper: Black Standard and Alarm Jumper: Brown Electrical Alarm Jumper: Red Alarm Jumper: Red Trip Breaker Shunted Breaker Jumper: Red Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...
  • Page 42 ALARM WIRING (BREAKERS W/OUT SHUNTS) Alarm Jumper: Brown Shunted Breaker Jumper: Black Standard and Alarm Jumper: Brown Electrical Alarm Jumper: Red Alarm Jumper: Red Trip Breaker Shunted Breaker Jumper: Red Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...
  • Page 43 ALARM WIRING (BREAKERS WITH SHUNTS) Alarm Jumper: Brown Shunted Breaker Jumper: Black Standard and Alarm Jumper: Brown Electrical Alarm Jumper: Red Alarm Jumper: Red Trip Breaker Shunted Breaker Jumper: Red Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...

  • Page 44: Setting Jumpers And Switch Options

    Optional LVD Optional LVD Driver Circuit Card Inhibit Switch (factory installed if option specified) Optional Manual Battery Disconnect Circuit Card System Interface Optional LVD Driver Circuit Card Lite Circuit Card Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...

  • Page 45: Jumpers On System Interface Circuit Card

    Refer to Figure 20 and place the jumper on J10 in the “Internal” or “External” position. If “External” is selected, connect sense leads to TB1-4 and TB1-5 (see Figure 20). Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...
  • Page 46 Battery Monitoring External / Internal from “Battery Power” or not. (see TB1-4 and TB1-5 for external monitoring points) Battery Battery External Internal Shorting Jumper 3 2 1 Shorting Jumper Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...

  • Page 47: Switch Settings On Ib2 Interface Board

    Procedure Ensure SW1 is set per Table 2. Refer to Figure 22 for location. Table 2: Optional EIB Interface Board Switch Settings DIP Switch SW1 Setting Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...
  • Page 48 Figure 21: IB2 Interface Board Switch Location and Settings IB2 Interface Board (Top View) Switch SW1 is located in this corner of the IB2 Board. DIP Switch SW1 Setting Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...
  • Page 49 Switch SW1 is located in this corner of the EIB Board. Optional EIB Interface Board (Top View) In this system, switch settings must be in positions shown. DIP Switch SW1 Setting Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...

  • Page 50: Switch Setting On Sm-Du

    Shunt Interface Board SW1 and SW2 In this system, switch settings must be in the positions shown, except adressing switches, which must be set to a uniqe address. SM-DU+ Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...
  • Page 51 Address 1# (Setting for SM-DU+ in this system) OFF OFF Address 2# Address 3# Address 4# Address 5# Address 6# Address 7# Address 8# 19200 (note 1) 9600 Note 1: Setting for this system. Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...

  • Page 52: Making Electrical Connections

    T & B: 256-30695- 514873 1880 15514 Burndy: YA31L-4TCG1 The lugs should be crimped to the specifications given in the manufacturer’s instructions furnished with the crimp tool or lug. Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...

  • Page 53: Relay Rack Grounding Connection (Frame Ground)

    Figure 69). For central office grounding requirements, refer to the current edition of the American National Standards Institute (ANSI) approved National Fire Protection Association’s (NFPA) National Electrical Code (NEC), applicable local codes, and your specific site requirements. Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...
  • Page 54 Frame Ground Connection Point (1/4” clearance holes on 5/8” centers) Top View (Typical Relay Rack) Frame Ground Connection Point (1/4” clearance holes on 5/8” centers) Top View (Typical Relay Rack) Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...

  • Page 55: Ac Input And Ac Input Equipment Grounding Connections

    • Line to Line: Connect Line 1 to Terminal 1. Connect Line 2 to Terminal 2. • Line to Neutral: Connect Line to Terminal 1. Connect Neutral to Terminal 2. Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...
  • Page 56 After all AC input and equipment grounding connections have been made and checked, reinstall the two AC input connector covers and the AC input wireway covers. Secure each by tightening the fasteners. Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...
  • Page 57 AC 2 AC 1 AC 2 AC 1 AC 2 AC 1 AC 2 AC 1 AC 2 AC 1 AC 2 AC 1 AC 2 AC 1 AC 2 Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...
  • Page 58 AC 2 AC 1 AC 2 AC 1 AC 2 AC 1 AC 2 AC 1 AC 2 AC 1 AC 2 AC 1 AC 2 AC 1 AC 2 Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...
  • Page 59 AC 2 AC 1 AC 2 AC 1 AC 2 AC 1 AC 2 AC 1 AC 2 AC 1 AC 2 AC 1 AC 2 AC 1 AC 2 Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...
  • Page 60 AC 2 AC 1 AC 2 AC 1 AC 2 AC 1 AC 2 AC 1 AC 2 AC 1 AC 2 AC 1 AC 2 AC 1 AC 2 Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...
  • Page 61 SLOT B & F SLOT A & E SLOT D & H SLOT C & G AC 1 AC 2 AC 1 AC 2 AC 1 AC 2 AC 1 AC 2 Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...
  • Page 62 AC 2 AC 1 AC 2 AC 1 AC 2 AC 1 AC 2 AC 1 AC 2 AC 1 AC 2 AC 1 AC 2 AC 1 AC 2 Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...
  • Page 63 SLOT D & H SLOT C & G SLOT B & F SLOT A & E AC 1 AC 2 AC 1 AC 2 AC 1 AC 2 AC 1 AC 2 Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...
  • Page 64 AC 2 AC 1 AC 2 AC 1 AC 2 AC 1 AC 2 AC 1 AC 2 AC 1 AC 2 AC 1 AC 2 AC 1 AC 2 Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...
  • Page 65 • Line to Line: Connect Line 1 to Terminal 1. Connect Line 2 to Terminal 2. • Line to Neutral: Connect Line to Terminal 1. Connect Neutral to Terminal 2. Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...
  • Page 66 After all AC input and equipment grounding connections have been made and checked, reinstall the two AC input access covers on the back of the shelf. Secure with the previously removed screws. Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...
  • Page 67 Note: If mounting positions B, C, F, and G are intended solely for DC-DC Converter installation (Converter Option must be installed), AC input connections to these positions are not required. Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...

  • Page 68: External Alarm, Reference, Monitoring, And Control Connections

    Optional LVD Optional LVD Driver Circuit Card Inhibit Switch (factory installed if option specified) Optional Manual Battery Disconnect Circuit Card System Interface Optional LVD Driver Circuit Card Lite Circuit Card Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...

  • Page 69: System Interface Circuit Card

    List 22, 2-Row Distribution Cabinet: 2000A / 25mV (80A per mV) List 23, 3-Row Distribution Cabinet: 2500A / 25mV (100A per mV) List 24, 4-Row Distribution Cabinet: 2500A / 25mV (100A per mV) Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...
  • Page 70 Wire Size Capacity: 22-12 AWG. Recommended Torque: 3.0 in-lbs. System FA Signals: Battery applied to the terminal Interface turns in an alarm. Card CAN termination plug must be installed. Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...

  • Page 71: Ib2 (Controller Interface Board) Connections (If Required)

    The remaining 7 relays energize during an alarm condition, closing the contacts between the C and NO terminals, and opening the contacts between the C and NC terminals. Refer to the ACU+ Instructions (UM1M820BNA) or NCU Instructions (UM1M830BNA) for programming information. Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...
  • Page 72 BTRM (Battery Thermal Runaway Management) should also be mounted on the negative post of a battery cell. A temperature probe programmed to monitor ambient temperature should be mounted in a convenient location, away from direct sources of heat or cold. Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...
  • Page 73 Refer to the configuration drawing (C-drawing) supplied with your system for your system’s specific relay labeling. Not all I/O points are available for customer connection (some are used for factory system connections). Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...
  • Page 74 To restart the rectifiers; turn AC power to the rectifiers OFF, wait 30 seconds or more (until the LEDs on the module extinguish), then turn AC power to the rectifiers ON. Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...
  • Page 75 The remaining 7 relays energize during an alarm condition, closing the contacts between the C and NO terminals, and opening the contacts between the C and NC terminals. Refer to the configuration drawing (C-drawing) supplied with your system for your system’s specific relay labeling. Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...

  • Page 76: Required)

    Block In-Use: Set to number of 12V battery blocks being used. Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...
  • Page 77 String 4 String 5 String 6 String 7 String 8 DCV1 DCV2 DCV3 DCV4 DCV5 DCV6 DCV7 DCV8 (J6-1) (J6-2) (J6-3) (J6-4) (J6-5) (J6-6) (J7-1) (J7-3) EIB Board Voltage Inputs Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...
  • Page 78 Temperature Probes Temperature probes can be connected to the optional EIB (Controller Extended Interface Board) mounted inside the distribution cabinet. Refer to “Temperature Probes” on page 72. Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...
  • Page 79 D10_NC DO9_NC D13_NO D13_COM DCV8 D13_NC DCV7 DCV6 DCV5 DCV4 DCV3 DCV2 DCV1 SH3+ SH3- SH2+ SH2- SH1+ SH1- J5-J9 Wire Size Capacity: 16-26 AWG. Recommended Torque: 2.2 in-lbs. Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...
  • Page 80 J5-3 – J5-6 none J5-5 – Table 8: Voltage Inputs – EIB Default Voltage Input Pin No. Function J6-1 J6-2 J6-3 J6-4 Battery Block Monitoring J6-5 J6-6 J7-1 J7-3 Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...
  • Page 81 The relays energize during an alarm condition, closing the contacts between the C and NO terminals, and opening the contacts between the C and NC terminals. Refer to the configuration drawing (C-drawing) supplied with your system for your system’s specific relay labeling. Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...

  • Page 82: Optional Sm-Du+ And Shunt Interface Board

    The shunt needs to be installed in the hot (+24V) bus. Connect the plus side of the shunt to the positive shunt input on the SM-DU+. Connect the negative side of the shunt to the negative shunt input on the SM-DU+. Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...
  • Page 83 SHUNT6+ SHUNT6- SHUNT5+ SHUNT5- SHUNT4+ SHUNT4- SHUNT3+ SHUNT3- SHUNT2+ SHUNT2- SHUNT1+ SHUNT1- TB1 - TB2 Wire Size Capacity: 16-26 AWG. Recommended Torque: 2.2 in-lbs. SM-DU+ and Shunt Interface Board Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...

  • Page 84: Connecting A Device Or System To The Controller's Can Bus

    SM-Temp Module Instructions (UM547490). Table 10: CAN Connections Controller CAN SM-Temp Module Port (RJ-45) CAN Port Pin Number Pin Number Function CAN L TB1-5 (CAN L) CAN H TB1-3 (CAN H) Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...

  • Page 85: Controller Ethernet Connection (If Required)

    Controller RJ-45 Ethernet Port Pin Configuration Port Pin Name Definition Number Write Signal + Write Signal - Read Signal + no connection no connection Read Signal - no connection no connection Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...
  • Page 86 NCU ONLY: If your system has an IB4 board, DO NOT connect your Local Area Network (LAN) to the NCU front Ethernet port. See “NCU Controller Second Ethernet Port Connection (if IB4 board furnished)” on page 88. Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...
  • Page 87 Network Connection through Power System Ethernet wire coming out from one of the rectangular openings on top of cabinet panel Cable ties Lance Bracket notch * Removed some parts for illustrative purposes. Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...
  • Page 88 Primary Protectors is not sufficient protection in order to connect these interfaces metallically to OSP wiring. The intra-building port (RJ-45) of the equipment or subassembly must use shielded intra-building cabling/wiring that is grounded at both ends. Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...
  • Page 89 Location of IB4 Board on top of cabinet panel.) (mounted to inside top of cabinet) Components removed in illustration for clarity. List 21 Distribution Cabinet (others similar) Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...

  • Page 90: Shelves

    • The bottom connector of a shelf plugs into the top connector on the shelf below it. • The bottom connector on the bottom most shelf must terminate back into the distribution cabinet. Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...
  • Page 91 Slate and Wires Slate/White Wires Brown and Brown/White Brown and Wires Brown/White Wires Module Mounting Module Shelf Mounting Shelf Communications Cable Connections Expansion Module Mounting Shelf Communications Cable Connections Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...

  • Page 92: Connecting Converter Output Cables 581127000 List 60

    Install the plastic shield that was removed in a previous step, over the circuit breakers or fuseholders. To do so, position the shield and slide downwards on screws. Tighten screws. Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...
  • Page 93 Lugs can be landed back-to-back. Connect / –48 / jumpers to an available landing here. Assembly order is: lug, 1/4" flat washer, 1/4" lock washer, 1/4-20 bolt. Torque to 84 in-lbs. Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...
  • Page 94 588705204 Shelf Assembly Rear Connect /–48/ jumpers here. Assembly order is: lug, 1/4" flat washer, 588705200 Expansion 1/4" lock washer, 1/4-20 nut. Module Mounting Shelf Torque to 84 in-lbs. Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...

  • Page 95: Load Connections

    Recommended Torques • 72 in-lbs for 1/4-inch hardware (when using standard flat and lock washer). • 300 in-lbs for 3/8-inch hardware (when using standard flat and lock washer). Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...

  • Page 96: Load Connections To Single Voltage Distribution Panels

    (Customer must supply or order additional hardware) Maximum Lug Width: 1.375 inches. WARNING! Observe proper polarity when making load connections. For an 800A circuit breaker, continuous load must not exceed 600A. Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...
  • Page 97 Connections LOAD CONNECTIONS 3/8-16 Captive Nuts on 1” Centers (Customer must supply or order additional hardware) Maximum Lug Width: 1.88 inches. WARNING! Observe proper polarity when making load connections. Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...
  • Page 98 3/8-16 Captive Nuts on 1” Centers (Customer must supply or order additional hardware) Maximum Lug Width: 1.75 inches. Maximum fuse size is 400A. WARNING! Observe proper polarity when making load connections. Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...
  • Page 99 +24VDC Load Connections LOAD CONNECTIONS 3/8-16 Studs on 1” Centers (Customer must supply or order additional hardware) Maximum Lug Width: 1.5 inches. WARNING! Observe proper polarity when making load connections. Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...
  • Page 100 LOAD AND LOAD RETURN CONNECTIONS 3/8-16 Captive Nuts on 1” Centers (Customer must supply or order additional hardware) Maximum Lug Width: 1.375 inches. WARNING! Observe proper polarity when making load connections. Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...

  • Page 101: Load Connections To Dual Voltage Distribution Panels

    A 175 A or greater circuit breaker SHALL HAVE an empty mounting position between it and any other overcurrent protective device. Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...
  • Page 102 A 175 A or greater circuit breaker SHALL HAVE an empty mounting position between it and any other overcurrent protective device. Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...
  • Page 103 A 175 A or greater circuit breaker SHALL HAVE an empty mounting position between it and any other overcurrent protective device. Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...
  • Page 104 A 175 A or greater circuit breaker SHALL HAVE an empty mounting position between it and any other overcurrent protective device. Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...
  • Page 105 A 175 A or greater circuit breaker SHALL HAVE an empty mounting position between it and any other overcurrent protective device. Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...

  • Page 106: Load Connections To Return Bar

    Observe proper polarity when making load connections. LOAD AND LOAD RETURN CONNECTIONS 3/8-16 Captive Nuts on 1” Centers (Customer must supply or order additional hardware) Maximum Lug Width: 2.0 inches. Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...

  • Page 107: Load Connections To Gmt Distribution Fuse Block

    Load Return Leads +24VDC Load Leads Wire Size Capacity: 26-14 AWG. Recommended Torque: 4.5 in-lbs. 35A maximum capacity per block. Maximum GMT fuse size is 15A. Part of P/N 549017 Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...

  • Page 108: Battery Connections

    A 175 A or greater circuit breaker SHALL HAVE an empty mounting position between it and any other overcurrent protective device. Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...
  • Page 109 3/8-16 Captive Nuts on 1” Centers Maximum Lug Width: 1.88 inches. (Customer must supply or order additional WARNING! +24VDC Battery hardware) Observe proper polarity Connections when making battery connections. Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...
  • Page 110 Maximum fuse size is 400A. 3/8-16 Captive Nuts on 1” Centers (Customer must supply +24VDC Battery or order additional WARNING! Connections hardware) Observe proper polarity when making battery connections. Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...
  • Page 111 Maximum fuse size is 400A. 3/8-16 Captive Nuts on 1” Centers (Customer must supply or order additional +24VDC Battery WARNING! hardware) Connections Observe proper polarity when making battery connections. Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...

  • Page 112: Battery Connections To Distribution Cabinet Battery Busbars

    (7 landings per polarity) Ground 3/8-16 Captive Nuts on 1” Centers (Customer must supply additional hardware) Battery (Return Side) Maximum Lug Width: 1.25 inches Battery Busbar (this location only). (Load Side) Busbar Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...
  • Page 113 0.000 0.000 0.750 0.750 1.750 1.750 4.000 3/8-16 Captive Nut 3-Row and 4-Row Cabinet (SUPP LY) 3/8-16 Captive Nut 0.000 0.000 0.750 0.750 1.750 1.750 4.000 3/8-16 Captive Nut Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...

  • Page 114: Battery Connections To Optional Battery Busbar Extension Kit P/N

    (Load Side) busbar. Busbar BATTERY BUSBAR EXTENSION KIT P/N 562364 3/8” Clearance Holes on 1” Centers (Customer must supply additional hardware) Front View List 24 Distribution Cabinet (List 23 Similar) Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...

  • Page 115: Battery Connections To Optional Battery Landing Busbar Kit P/N

    Rear View (One Row Cabinet Shown, Others Similar) +24V SUPPLY GND RTN Battery Battery (Load Side) (Return Side) Busbar Busbar Plastic Shield Up to Six (6) Battery Leads (per polarity) Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...
  • Page 116 Battery Battery (Load Side) (Return Side) Busbar Busbar Up to Eight (8) Battery Leads (per polarity). [Four (4) battery landing positions, two (2) battery cable lugs back-to-back each position.] Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...

  • Page 117: Installing And Connecting Batteries In List 93 Battery Tray

    If the battery tray(s) was ordered with the system, these kits were installed at the factory. If a battery tray is installed in the field, customer must install the kit. Procedure Refer to Figure 72 or Figure 73 and install the Battery Landing Busbar Kit. Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...
  • Page 118 3/8” Belleville Lockwasher, and 3/8” Flat Washer. and 3/8” Flat Washer. Torque to 180 in-lbs. Torque to 180 in-lbs. Plastic Shield Apply electrical anti-oxidizing compound to busbar mating surfaces. Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...
  • Page 119 Apply electrical anti-oxidizing Secure 2 places compound to busbar mating surfaces. with (in order listed) 3/8-16 x 1-1/4” Bolt, 3/8” Belleville Lockwasher, and 3/8” Flat Washer. Torque to 180 in-lbs. Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...
  • Page 120 Procedure Refer to the wiring diagram provided in Figure 74, and wire the battery tray for your application. Refer also to Figure 72 or Figure 73. Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...
  • Page 121 Figure 74: Wiring Diagram - List 93 Battery Tray (cont’d on next page) Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...
  • Page 122 Figure 74: Wiring Diagram - List 93 Battery Tray (cont’d from previous page) Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...
  • Page 123 If Battery Trays Are Equipped With a Circuit Breaker: To connect the batteries to the power system, turn ON the Battery Disconnect circuit breakers located on all battery trays. Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...
  • Page 124 Spacer (3 Places) (1 Place) 1/4-20 x 5/8" Hex Head Screw (4 Places) 1/4-20 Lock Washer (3 Places) 1/4-20 Flat Washer (3 Places) DETAIL A Alternate Orientation of Retention Bracket Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...

  • Page 125: Installing The Rectifier And Dc-Dc Converter Modules

    Repeat the above steps for each module being installed in the system. After the modules are physically installed in the mounting shelf(s), they are ready for operation immediately after power is supplied to them. Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...
  • Page 126 Figure 76: Module Location Diagrams (on the front of each shelf) Figure 77: Handle/Latch Operation on the Rectifier and DC-DC Converter Modules Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...

  • Page 127: Initially Starting, Configuring, And Checking System Operation

    Refer to this section if your system is furnished with an ACU+ Controller. ACU+ Controller Initialization Refer to the ACU+ Instructions (UM1M820BNA) for detailed instructions. Refer to Figure 78 for locations of the ACU+ local indicators and navigation keys. Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...
  • Page 128 As initialization continues, the Main screen is displayed, but with zero volts. Initialization is not complete. When initialization is complete, the Main screen displays voltage and current normally, and no alarms are active. Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...
  • Page 129 ACU+ by performing the following procedure. NOTE! The quantity of LVD’s and shunt values for your specific system may be different from the values shown on the C-drawing. Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...
  • Page 130 Table 12 shows the menu navigation for some basic settings. Refer to the separate ACU+ Manual (UM1M820BNA) supplied with your power system for complete Local Display menus. Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...
  • Page 131 Otherwise, to enter a password, with the cursor at the User Name field (default is “Admin”), press the down arrow key to move cursor down to the password line. Press ENT. “0” is highlighted. Press the up Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...
  • Page 132 Press ESC to return to rectifier menu screen. Navigate to and select the next rectifier. Repeat steps 4) through 8) for each of the remaining rectifiers in the system. Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...
  • Page 133 Navigate to and select “Manual” (ENT) / “Converter” (ENT) / “All Conv Ctrl” (ENT). Navigate to “Confirm ID”. Press ENT. “Yes” highlights. Press ENT to select the operation. Press ENT again to confirm. Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...

  • Page 134: Ncu Controller Procedure

    NCU Controller. After the NCU is powered on, the display shows the “logo” screen. The controller is initializing. Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...
  • Page 135 Menu. Press the ENT key to enter the selected menu. NOTE! Repeatedly press the “ESC” key to return in reverse order level by level from any submenu until the Main Menu appears. Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...
  • Page 136 Refer also to “NCU Start Wizard” on page 136. NOTE! Repeatedly press the “ESC” key to return in reverse order level by level from any submenu until the Main Menu appears. Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...
  • Page 137 Under Voltage Alarm 1 Main Menu / Settings Icon / Other Settings / Under Voltage 1. Under Voltage Alarm 2 Main Menu / Settings Icon / Other Settings / Under Voltage 2. Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...
  • Page 138 Instructions (UM1M830BNA) for instructions in using this feature. NOTE! The relays may be preprogrammed for specific functions. Refer to the configuration drawing (C- drawing) supplied with your system for your system’s specific configuration. Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...

  • Page 139: Checking System Status

    Critical or Major Alarm (Red) Status (Green) Minor (Yellow) Critical or Major Alarm (Red) Power (Green) Rectifier Protection Modules (Yellow) Alarm (Red) Power (Green) Converter Protection Modules (Yellow) Alarm (Red) Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...

  • Page 140: Final Steps

    Verify all rectifier and converter modules and the controller are fully seated, latched, and the latch handle screws secured. Verify there are no external alarms and the local indicators are as shown in Table 14. Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...
  • Page 141 This page is intentionally blank. Vertiv | NetSure 710 Series Installation Manual (IM581127000) | Rev. U...
  • Page 142 Vertiv.com Vertiv Headquarters, 1050 Dearborn Drive, Columbus, OH, 43085, USA IM581127000 (RU 08/19)

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