Audi A8 2010 Workshop Manual
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Audi A8 2010 Workshop Manual

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Service
Workshop Manual
Audi A8 2010 ➤
Simos direct petrol injection and ignition system (6-cyl.
3.0 ltr. TFSI 4-valve)
Engine ID
Edition 12.2011
Service Department. Technical Information
CGW
CGX
CMD
A
A
A
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
CGW
CTU
D
B

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Summary of Contents for Audi A8 2010

  • Page 1 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 2 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.

  • Page 3: Table Of Contents

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability Ignition system - exploded view ..........
  • Page 4 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.

  • Page 5: Mixture Preparation - Injection

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability equipment while road-testing, or if test equipment is not prop‐...

  • Page 6: Safety Precautions When Working On Vehicles With Start/Stop System

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.

  • Page 7: Safety Precautions When Working On The Injection System

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.

  • Page 8: Checking Fuel System For Leaks

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.

  • Page 9: Checking Vacuum System

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not Procedure permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.

  • Page 10: Injection System

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not ❑ Fitting location permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 11 ❑ Fitting location ⇒ page 11 permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG. 20 - Fuel pressure sender for low pressure -G410- ❑...
  • Page 12 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not ❑ Fitting location ⇒ page 11 permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability ❑ Fitting location of connector ⇒ page 10 with respect to the correctness of information in this document.
  • Page 13 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability 17 - Left electrohydraulic engine mounting solenoid valve -N144- with respect to the correctness of information in this document.
  • Page 14 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not Fitting location of brake light switch -F- permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 15 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 16 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 17 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not Fitting location of Hall sender and camshaft control valve on cyl‐ permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability inder bank 1 (right-side) with respect to the correctness of information in this document.
  • Page 18 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 19 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 20 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.

  • Page 21: Air Cleaner - Exploded View

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not 9 - Air pipe permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.

  • Page 22: Removing And Installing Engine Cover Panels

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 23 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.

  • Page 24: Removing And Installing Air Cleaner Housing

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 25 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.

  • Page 26: Intake Manifold (Bottom Section), Fuel Rail, Injector - Exploded View

    8 - High-pressure pipe Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability WARNING with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 27 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 28 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.

  • Page 29: Removing And Installing Intake Air Temperature Sender G42 / Intake Manifold Pressure Sender G71

    Removing Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability – Remove engine cover panel (rear) ⇒ page 18 with respect to the correctness of information in this document.
  • Page 30 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.

  • Page 31: Removing And Installing Regulating Flap Control Unit J808

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 32 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 33 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.

  • Page 34: Removing And Installing Injectors

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 35 – Attach removal tool -T10133/16- and pull out injector by turn‐ permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 36 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.

  • Page 37: Checking Fuel Pressure And Residual Pressure (Up To High-Pressure Pump)

    Special tools and workshop equipment required Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability ♦ K-Jetronic pressure tester -V.A.G 1318- with respect to the correctness of information in this document.
  • Page 38 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 39 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.

  • Page 40: High-Pressure Pump - Exploded View

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not -N290- permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.

  • Page 41: Removing And Installing High-Pressure Pipe

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not Special tools and workshop equipment required permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 42 ♦ The fuel pressure in the high-pressure section of the in‐ permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.

  • Page 43: Removing And Installing High-Pressure Pump

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability flats of threaded connection on fuel rail with an open-end with respect to the correctness of information in this document.
  • Page 44 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability When installing the high-pressure fuel pump, it is essential to ♦...
  • Page 45 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability – Lightly lubricate roller tappet with oil and insert it so that lug with respect to the correctness of information in this document.

  • Page 46: Lambda Probes - Overview

    ❑ 55 Nm Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability 2.18 Removing and installing Lambda probe with respect to the correctness of information in this document.
  • Page 47 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not – Press electrical wiring harness up slightly. permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.

  • Page 48: Removing And Installing Lambda Probe 2 G108 And Lambda Probe 2 After Catalytic Converter G131

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 49 Installation is carried out in the reverse order; note the following: permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.

  • Page 50: Engine Control Unit

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 51 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability To carry out tests on the 94-pin wiring harness connector, the ♦...

  • Page 52: Removing And Installing Engine Control Unit J623

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 53 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not After installing a new engine control unit, the following operation permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability must be performed: with respect to the correctness of information in this document.

  • Page 54: Ignition System

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not unit. The event memory of the engine control unit must then permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability be interrogated and, if necessary, the control unit must be with respect to the correctness of information in this document.

  • Page 55: Safety Precautions When Working On Vehicles With Start/Stop System

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.

  • Page 56: Servicing Ignition System

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not ❑ Removing and installing permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability ⇒ page 55 with respect to the correctness of information in this document. Copyright by AUDI AG.

  • Page 57: Removing And Installing Ignition Coils

    Special tools and workshop equipment required Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability ♦ Puller -T40039- with respect to the correctness of information in this document.

  • Page 58: Removing And Installing Knock Sensors G61 / G66

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not Installing permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.

  • Page 59: Removing And Installing Hall Senders G40 / G163

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.

  • Page 60: Removing And Installing Engine Speed Sender G28

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.

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