Toyota 7FG 10 Repair Manual page 96

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3-18
3-18
Point Operations
Point Operations
[Point
[P
oint 1 1 ] ]
Reassembly:
Reassembly:
 Apply sealing
 Apply
sealing agent
le lent nt) ) on
on th the e ma
housi
housing
ng befor
before e reass
[P
[Point
oint 2] 2]
Inspection:
Inspection:
Measure
Meas
ure the
the ring gear
Standard:
Standard:
2 2 ton serie
ton series, s, K2
3 ton ser
3 ton serie ies, s, J3
[P
[Point
oint 3] 3]
Disassembly:
Disassembly:
Put match
Put ma
tch mar
ing.
ing.
Reassembly:
Reassembly:
Instal
Ins
tall l the ad
the adjus
1. Ins
1. Install
tall the adjusting
the adjusting nuts.
2. Ins
2. Instal
tall the beari
l the bearing
tempor
tem
porari
arily ly tig
T T
  19.
  19.6 N·
6 N·m (200 kgf-cm)
    = =
3. Set the dial gau
3. Set the di
case.
case.
4. 4. Use
Use the SST and ti
the SST and tighten until t
nated.
nated.
SST 09630-1 0110-71
SST 09630-1 0110-71
5. T
5. Tigh
ighten
ten adj
6. Set the dial gauge
6. Set the dia
and measure the
and measure
Standard:
Standard:
2 2 ton serie
ton series, s, K2
3 3 ton
ton se
serie
https://www.besttruckmanuals.com/
agent (Three
(Three Bond's
Bond's NO.1217C or
NO.1217C or the
mati ting
ng su
surf rfac
aces
es of th
of the e di diff ffer eren
reassembl
embly. y.
ring gear backl
backlash.
ash.
K2· · K3 ton
K3 ton se
serie
ries: s: 0 0 .2 -
J3. . 5 5 ton
ton se
serie
ries: s: 0 0 .3 - 0.
(0 (0.0 .012 -
marks
ks on t
on the beari
he bearing
ng cap and di
cap and diffe
justin
ting g nut
nuts and
s and bea
bearin
ring g cap
nuts.
ng cap by a
cap by alig
lignin
ning g the
tighte
hten n the se
the set t bol
bolt. t.
m (200 kgf-cm) [14
[14.5 ft
.5 ft -I -Ibf)
al gauge
ge in in the thr
the thrust
ust direc
direction
ghten until the thrust clearanc
he thrust clearance e is is elim
adjust
usting
ing nut
nuts on bot
s on both sides
h sides by
l gauge ver
vertic
tical al to t
to the
he rin
the back
backlash.
lash.
K2. . K3 to
K3 ton n se
serie
ries: s: 0. 0.2 2 - - 0. 0.3 3 mm
ries, s, J3
J3. . 5 5 ton
ton se
serie
ries: s: 0. 0.3 -
the equiva-
equiva-
enti tial al co
cove
ver r an
and d
.2 - 0. 0.3 mm
3 mm
(0 (0.0 .008
08 - - 0. 0.01
012 2 in)
in)
.3 - 0.4 mm
4 mm
12 - 0. 0.01
016 6 in)
in)
fferen
rentia
tial l hou
hous- s-
cap. .
the mat
match
ch mar
marks
ks and
and
bf)
tion of the di
of the differen
fferential
tial
elimi- i-
by one notc
one notch h eac
each. h.
ring g gea
gear r too
tooth th sur
surfac
face, e,
mm
(0 (0.0 .008
08 - - 0. 0.01
012 2 in)
in)
3 - 0. 0.4 mm
4 mm
(0 (0.0 .012 -
12 - 0. 0.01
016 6 in)
in)

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