Toyota 7FG 10 Repair Manual page 109

4-4 4-4
SERVI SER VICE CE ST STANDARD ANDARD LIST
TRANSM TR ANSMI I SS SSI I ON ON ASSY ASSY
Transmission ASSY Transmission ASSY
Forward idle gear thrust clearance Forward idle gear thrust clearance
Forward idle gear radial clearance Forward idle gear radial clearance
Forward idle gear thrust washer thickness Forward idle gear thrust washer thickness
Forward d idle gear inside diameter Forwar idle gear inside diameter
Speed shaft journal outside diameter Speed shaft journal outside diameter
Second gear thrust clearance Second gear thrust clearance
Reverse gear thrust clearance Reverse gear thrust clearance
First First gear-reverse gear-reverse gear radial clearance gear radial clearance
Second gear-f Second gear-forward orward gear radial cl gear radial clearanc
Forwar Forward d gear thrust clearance gear thrust clearance
Countershaft Counter shaft gear thr gear thrust washer ust washer thi
Countershaft journal outside First
Countershaft journal outside
mm mm (in)
diameter diameter
First First gear-reverse gear-reverse gear inside di gear inside diameter
Second Second gear-f gear-forward orward gear inside d gear inside diamet
Shif Shift fork to t fork to hub grease hub grease clear clearance
Synchr Synchronizer onizer rin ring to ge g to gear ar
clearance clearance mm mm (in)
Shift lever neutral position Shift lever neutral position
Shift lever knob offset Shift lever knob offset
Tightening Tight ening Torque Torque
Transmi Transmissi ssion on fro front cas nt case e
Transmi Transmissi ssion on fro front cas nt case e
(when fast (when fastening ening the hanger at t the hanger at the same
Output shaft lock nut Output shaft lock nut
Countershaft Counter shaft lock lock nut nut
Release e beari Releas bearing ng hub guide set hub guide set bolt
LIST
mm mm (in)
mm mm (in)
m m m m ( ( i i n n ) )
m m m m ( ( i i n n ) )
m m m m ( ( i i n n ) )
mm (i (in) n) mm
mm (in) mm
mm mm (i (in)
mm mm (i (in) n)
earance e
mm (i (in) n) mm
thicknes ckness s m m m m ( ( i i n n ) )
First gear-reverse gear-reverse gear gear
(in) Second Second gear-forward gear-forward gear
m m m m ( ( i i n n ) )
ameter
iameter er mm (in) mm
m m m m ( ( i i n n ) )
ance
First gear-reverse gear First gear-reverse gear
(in)
Forward gear Forward gear
mm (i (in) n) mm
mm (in) mm
Unit: N· N·m m (kgf-cm) Unit: (kgf-cm) (ft-I
rear case set bolt rear case set bolt
x x
rear case set bolt rear case set bolt
x x
he same ti time) me)
bolt
https://www.besttruckmanuals.com/
Standard Standard
(in)
Limit Limit
(in) Standard Standard
L L i i m m i i t t
L L i i m m i i t t
L L i i m m i i t t
S t S tan anda dard rd
(in) Standard Standard
n) S tan S t anda dard rd
S t S tan anda dard rd
S t S tan anda dard rd
L L i i m m i i t t
Limit Limit
gear Limit Limit
L L i i m m i i t t
(in) Limit Limit
L L i i m m i i t t
Standard Standard
Limit Limit
Standard Standard
Limit Limit
Between center of shift lever and Between center of shift lever and lever
S t S tan anda dard rd
knob: knob:
(in) Standard Standard
(ft-Ibf] bf]
Standard Standard
Standard Standard
Standard Standard 156.9 156.9-235.
Standard Standard 156.9-235. 156.9
Standard Standard
0.15-0.40 0.15 -0.40 (0.00 (0.0059-0. 59-0.0157 0157) )
0.70 0.70 (0.0276) (0.0276)
0.010 0.010-0.05 -0.052 2 (0.00 (0.00039-0 039-0.0020 .00205) 5)
3.7(0.146) 3.7(0.146)
55.1 (2.16 55.1 (2.169) 9)
47.9 (1.88 47.9 (1.886) 6)
0.15-0.40 0.15- 0.40 (0.00 (0.0059-0. 59-0.0157 0157) )
0.10- 0.10-0.45 0.45 (0.00 (0.0039-0. 39-0.0177 0177) )
0.01 0.016-0.0 6-0.057 57 (0.00 (0.00063-0 063-0.0022 .00224) 4)
0.018-0.0 0.01 8-0.062 62 (0.00 (0.00071-0 071-0.0024 .00244) 4)
0.15- 0.15-0.40 0.40 (0.00 (0.0059-0. 59-0.0157 0157) )
5.9 5.9 (0.2 (0.232) 32)
29.9 29.9 (1.17 (1.177) 7)
39.9 39.9 (1.57 (1.571) 1)
38.1 (1.50 38.1 (1.500) 0)
48.1 (1.89 48.1 (1.894) 4)
1.0 (0.039) 1.0 (0.039)
1.25-2.05 1.25 -2.05 (0.0 (0.0492-0 492-0.0807 .0807) )
0.6 (0.02 0.6 (0.024) 4)
1.15-2.15 1.15 -2.15 (0.0 (0.0453-0 453-0.0846 .0846) )
0.6 0.6 (0.02 (0.024) 4)
+8 +8 +0.197) +0.197)
180 180 (7.086 (7.086
or less or less
5 5 (0.19 (0.197) 7)
29.4- 29.4-44.1 44.1 (300 (300-450) -450) [21.7 [21.7-32.6
49- 49-78. 78.5 5 (50 (500-8 0-800) 00) [36 [36.2- .2-57.
-235.4 (1600-2 4 (1600-2400) 400) [115. [115.8-17
-235.4 (1600-24 4 (1600-2400) 00) [115. [115.8-17
14.7-21.6 (150 14.7-21.6 (150-220 -220) ) [10.9 [10.9-15.
lever
-32.6] ]
57.9] 9]
8-173.6] 3.6]
8-173.6] 3.6]
-15.9] 9]