Table Of Contents - Honda HF2213 Shop Manual

1. SPECIFICATIONS ______________ 6
1.1. General specifications . . . . . . . . . . . . 6
1.2 Dimensions . . . . . . . . . . . . . . . . . . . . 10
1.3 Wiring diagram . . . . . . . . . . . . . . . . . 10
1.4. Summary of tightening torques . . . . 26
1.5. Maintenance schedule . . . . . . . . . . . 28
1.6. Times taken for repair. . . . . . . . . . . . 32
2. GENERAL REGULATIONS ______ 36
2.1 Precautions while working . . . . . . . . 36
2.2. Slings . . . . . . . . . . . . . . . . . . . . . . . . 36
2.3. Lifting . . . . . . . . . . . . . . . . . . . . . . . . 36
2.4. Vertical positioning . . . . . . . . . . . . . . 38
2.5 Special tools . . . . . . . . . . . . . . . . . . . 40
2.6. Summary of main fitting and
checking values . . . . . . . . . . . . . . . . 42
3. MAINTENANCE _______________ 44
4. ADJUSTMENTS AND TUNING __ 46
4.1. Blade engagement . . . . . . . . . . . . . . 46
4.2. Drive and brake engagement
(mechanical drive models). . . . . . . . 48
4.3. Transmission chain . . . . . . . . . . . . . 50
4.4. Making the cutting deck parallel . . . 52
4.5. Adjustment of steering allowance . . 54
4.6. Adjusting the geometry of the
front axle . . . . . . . . . . . . . . . . . . . . . . 56
4.7. Checking blade alignment . . . . . . . . 58
4.8 Sharpening and balancing
of the blades . . . . . . . . . . . . . . . . . . . 60
4.9 Brake adjustment (Hydrostatic
drive models) . . . . . . . . . . . . . . . . . . 62
4.10 Drive belt adjustment (Hydrostatic
drive models) . . . . . . . . . . . . . . . . . . 64
4.11 Drive pedal adjustment (Hydrostatic
drive models) . . . . . . . . . . . . . . . . . . 66
5. REMOVING EXTERNAL PARTS
AND MAIN ASSEMBLIES _______ 68
5.1. Removal of front hood . . . . . . . . . . . 68
5.2. Removal of the wheel cover . . . . . . . 70
5.3 Removing the discharge conveyor . 72
5.4 Removal of rear plate . . . . . . . . . . . . 74
5.5 Removal of fuel tank and dashboard. . 76
5.6 Removal of the engine . . . . . . . . . . . 78
5.7. Removal of the cutting deck . . . . . . 80
5.8 Removal of the pump (Hydrostatic
drive models) . . . . . . . . . . . . . . . . . . 82
2
CONTENTS
6. REPAIRS _____________________ 84
6.1. Replacement of tyres and wheels . . 84
6.2. Replacement of front wheel
bearings . . . . . . . . . . . . . . . . . . . . . . 88
6.3. Dismantling steering pinion and
ring gear . . . . . . . . . . . . . . . . . . . . . . 90
6.4. Replacement of drive belt. . . . . . . . . 92
6.5. Replacement the blade
transmission belt. . . . . . . . . . . . . . . . 94
6.6. Replacing of the blade connection
belt. . . . . . . . . . . . . . . . . . . . . . . . . . . 96
6.7. Dismantling rear wheel axle . . . . . . 100
6.8. Replacing of lifting ropes . . . . . . . . 102
6.9. Replacement of blade
engaging cable . . . . . . . . . . . . . . . . 104
6.10. Replacement of the throttle lever . . 104
6.11. Replacing the blade drive shafts . . 106
6.12 Replacing the chain tensioner (from
serial n° 8611667) . . . . . . . . . . . . . . 110
7. ELECTRICAL SYSTEM ________ 112
7.1. Guide to the identification of
problems in the electrical system. . 112
7.2. Summary table of the security
device interventions . . . . . . . . . . . . 120
7.3. Checking the operation of safety
switches and fuel and oil indicator
lights . . . . . . . . . . . . . . . . . . . . . . . . 122
7.4. Terminal board supply check . . . . . 124
7.5. Lights operation check . . . . . . . . . . 124
7.6. Checking the operation of
the starter relay . . . . . . . . . . . . . . . . 124
7.7. Electronic card operation check. . . 126
7.8. Recharge circuit check . . . . . . . . . . 128
7.9. Carburetor solenoid operation
check (HF2218 only) . . . . . . . . . . . 128
7.10. Attaching security microswitch. . . . 130