Related Manuals for Honda HRB216HXA Harmony
Summary of Contents for Honda HRB216HXA Harmony
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Page 1: Rotary Mower
® Owner’s Manual Rotary Mower HRB216TXA • HRB216HXA ® © 1997, 2000–2001 American Honda Motor Co., Inc.—All Rights Reserved... - Page 2 The information and specifications included in this publication were in effect at the time of approval for printing. American Honda Motor Co., Inc. reserves the right, however, to discontinue or change specifications or design at any time without notice and without incurring any obligation whatever.
- Page 3 When your mower needs scheduled maintenance, keep in mind that an authorized Honda servicing dealer is specially trained in servicing Honda mowers and is supported by the parts and service divisions of American Honda. Your Honda dealer is dedicated to your satisfaction and will be pleased to answer your questions and concerns.
- Page 4 INTRODUCTION A FEW WORDS ABOUT SAFETY Your safety, and the safety of others, is very important. And using this lawn mower safely is an important responsibility. To help you make informed decisions about safety, we have provided operating procedures and other information on labels and in this manual.
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Page 5: Table Of Contents
OPERATING THE CONTROLS FOR MOWING ......... 19 STOPPING THE ENGINE ..............22 SAFE MOWING PRACTICES ............. 23 MOWING TIPS ..................25 SERVICING YOUR HONDA LAWNMOWER ........28 THE IMPORTANCE OF MAINTENANCE ........... 28 MAINTENANCE SAFETY..............29 MAINTENANCE SCHEDULE .............. 30 BLADES.................... -
Page 6: Lawnmower Safety
LAWN MOWER SAFETY IMPORTANT SAFETY INFORMATION Most accidents with walk-behind mowers can be prevented if you follow all instructions in this manual and on the mower. The most common hazards, according to accident statistics, are discussed below, along with the best way to protect yourself and others. Avoid Rotating Blades Rotating blades can cause serious cuts and even amputate fingers, hands, toes, or feet. -
Page 7: Lawn Mower Safety
LAWN MOWER SAFETY Operating Near Roads Always watch for vehicle traffic when operating the mower near roads and driveways. Never operate the mower on public roads. Operator Responsibility Know how to stop the mower quickly in case of emergency. Understand the use of all mower controls. Never permit anyone to operate the mower without proper instruction. -
Page 8: Safety Label Locations
LAWN MOWER SAFETY SAFETY LABEL LOCATIONS These labels warn you of potential hazards that can cause serious injury. Read them carefully. If a label comes off or becomes hard to read, contact an authorized Honda servicing dealer for a replacement. -
Page 9: Controls & Features
CONTROLS & FEATURES COMPONENT & CONTROL LOCATIONS Use these illustrations to locate and identify the most frequently used controls. HANDLEBAR SHIFT LEVER THROTTLE LEVER DISCHARGE GUARD FUEL TANK CAP GRASS BAG HANDLEBAR LOCKING KNOB (2) CUTTING HEIGHT ADJUSTMENT LEVER OIL FILLER CAP CUTTING HEIGHT ENGINE SERIAL NUMBER MUFFLER... - Page 10 CONTROLS & FEATURES BLADE CONTROL LEVER DRIVE CLUTCH LEVER RECOIL STARTER GRIP SPARK PLUG CAP MODEL NAME AND FRAME SERIAL NUMBER LABEL FUEL VALVE CARBURETOR AIR CLEANER TRANSMISSION TYPE: T = 3-SPEED H = HYDROSTATIC...
- Page 11 CONTROLS & FEATURES Fuel Valve The fuel valve opens and closes the fuel passage from the fuel tank to the carburetor. FUEL VALVE Throttle Lever The throttle lever controls engine speed and opens and closes the choke. THROTTLE LEVER CHOKE Closes the choke;...
- Page 12 CONTROLS & FEATURES Blade Control Lever The blade control lever starts BLADE CONTROL LEVER and stops blade rotation. To start blade rotation, the button must be pressed and held down before pushing the blade control lever forward. Once the blade control lever has been moved forward, the button may be released.
- Page 13 CONTROLS & FEATURES Shift Lever The shift lever selects and controls the self-propelled drive speed. TX (gear transmission) 1 (SLOW) 1 (slow) For mowing thick grass or maneuvering in small 2 (MEDIUM) areas. 2 (medium) For intermediate self- propelled mowing speed. 3 (FAST) 3 (fast) For maximum self-...
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Page 14: Before Operation
BEFORE OPERATION ARE YOU READY TO GET STARTED? Your safety is your responsibility. A little time spent in preparation will significantly reduce your risk of injury. Knowledge Read and understand this manual. Know what the controls do and how to operate them. Familiarize yourself with the lawn mower and its operation before you begin using it. -
Page 15: Check Your Work Area
BEFORE OPERATION Check the General Condition of the Lawn Mower: • Look around and underneath the lawn mower for signs of oil or gasoline leaks. • Look for signs of damage. • Check each control for proper operation. • Check the blades for wear. Replace as necessary (page 32). Check that the blade bolts are tight (page 33). -
Page 16: Get The Mower Ready
BEFORE OPERATION GET THE MOWER READY Handlebar Height Adjustment 1. Adjust handlebar height for a comfortable operating position. 2. Loosen the handlebar locking knobs. Spread the lower ends of the handlebar to release the locating pins. 3. Move the handlebar up or down, so the locating pins engage other holes on the handlebar mounting brackets. - Page 17 BEFORE OPERATION Grass Bag A lawn mower works like a vacuum cleaner; it blows air through the bag, which traps the grass clippings. Always empty the grass bag before it becomes filled to the limit of its capacity. Bagging performance will diminish after the bag becomes about 90% filled. Also, the bag is easier to empty when it is not packed full.
- Page 18 BEFORE OPERATION Cutting Height Bagging/Side-Discharge: Move all ADJUSTMENT LEVERS four adjustment levers to the same position. Mulching: Move the front adjustment levers one position higher than the rear levers. To adjust cutting height, pull each adjustment lever toward the wheel, ADJUSTMENT LEVER and move it into another notch.
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Page 19: Operation
OPERATION MOWING PRECAUTIONS Before operating the mower for the first time, please review IMPORTANT SAFETY INFORMATION (page 4) and the previous chapter, BEFORE OPERATION (page 12). Even if you have operated other mowers, take time to become familiar with how this mower works and practice in a safe area until you build up your skills. - Page 20 OPERATION 3. Place your foot on the mower deck step. Pull the starter grip lightly until you feel resistance, then pull briskly. Return the starter grip gently. 4. If the CHOKE position was used during starting, move the THROTTLE LEVER throttle lever away from the CHOKE position as soon as the engine warms up enough...
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Page 21: Operating The Controls For Mowing
OPERATION OPERATING THE CONTROLS FOR MOWING Throttle Lever THROTTLE LEVER For best cut quality, always mow with the throttle lever in the FAST position. When the blades rotate at the preset fast speed, it creates a strong fan action that lifts and FAST cuts grass more efficiently. - Page 22 OPERATION Drive Clutch Lever BLADE CONTROL LEVER Push the drive clutch lever forward to propel the mower. Release the drive clutch lever to stop the mower’s forward movement. DRIVE CLUTCH LEVER HXA (hydrostatic transmission model): You can control self- propelled speed with the drive clutch lever. The mower will move gradually faster as you push the drive clutch lever forward.
- Page 23 OPERATION Shift Lever SHIFT LEVER (TXA) Use the shift lever to select SLOW the forward speed at which you wish to mow. Do not use the throttle lever to adjust your forward speed. The throttle lever must remain in the FAST position for good mowing performance.
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Page 24: Stopping The Engine
OPERATION STOPPING THE ENGINE 1. Release the drive clutch and BLADE CONTROL LEVER blade control levers. DRIVE CLUTCH LEVER 2. Move the throttle lever to STOP. STOP 3. When the mower is not in use, turn the fuel valve to the OFF position. -
Page 25: Safe Mowing Practices
OPERATION SAFE MOWING PRACTICES For your safety, keep all four wheels on the ground, and be careful to avoid losing your footing and your control of the mower. Keep a firm grip on the handlebar, and walk, never run, with the mower. Be very careful when mowing uneven or rough ground. - Page 26 OPERATION Obstacles Use the side of the mower to cut close to large obstacles, such as fences or walls. Release the drive clutch lever to disengage the drive when mowing around trees and other obstacles. Push the mower around obstacles for better directional control.
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Page 27: Mowing Tips
OPERATION MOWING TIPS When to Mow Most grasses should be mowed when they have grown 1/2 to 1 inch above their recommended height. More frequent mowing is required for mulching than for bagging. For best results, you may need to mow the lawn twice a week during the growing season. - Page 28 OPERATION Blade Speed The blade must spin very fast to cut properly. Always use the FAST throttle setting, and keep the engine running at maximum rpm. If engine speed drops, it could mean the engine is being overloaded by the blade trying to cut too much grass. Mow a narrower swath, move the mower slower, or raise the cutting height.
- Page 29 OPERATION Mowing Patterns Your Honda mower will work most efficiently if you use the following mowing patterns as much as possible. Mower deck and equipment design, and the direction in which the blade rotates, cause these mowing patterns to give the best results.
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Page 30: Servicing Your Honda Lawnmower
Other service tasks that are more difficult, or require special tools, are best handled by professionals and are normally performed by a Honda technician or other qualified mechanic. The maintenance schedule applies to normal operating conditions. If... -
Page 31: Maintenance Safety
Remember that an authorized Honda servicing dealer knows your mower best and is fully equipped to maintain and repair it. To ensure the best quality and reliability, use only new, genuine Honda parts or their equivalents for repair and replacement. -
Page 32: Maintenance Schedule
(1) Service more frequently when used in dusty areas. (2) These items should be serviced by an authorized Honda servicing dealer, unless you have the proper tools and are mechanically proficient. Refer to the Honda shop manual for service procedures. -
Page 33: Blades
When a blade needs sharpening or replacement, take the lawn mower to an authorized Honda servicing dealer. Or, if you have a torque wrench, you can remove and install the blades yourself (see page 32). - Page 34 BLADE SHARPENING: To avoid weakening the blades, or causing imbalance or poor cutting, the blades should be sharpened by trained staff at an authorized Honda servicing dealer. BLADE REPLACEMENT: Use genuine Honda replacement blades or their equivalent (page 65). Blade Removal 1.
- Page 35 Blade bolt torque: 36 ~ 43 ft-lb; 5.0 ~ 6.0 kg-m (49 ~ 59 N·m) If you do not have a torque wrench, have an authorized Honda servicing dealer tighten the blade bolts before you use the mower.
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Page 36: Engine Maintenance
SERVICING YOUR HONDA LAWN MOWER ENGINE MAINTENANCE Engine Oil Change Drain the used oil while the engine is warm. Warm oil drains quickly and completely. 1. Turn the fuel valve OFF (see page 9). This will reduce the possibility of fuel leakage. - Page 37 The SAE oil viscosity and service classification are in the API label on the oil container. Honda recommends API SERVICE category SH or SJ oil with the ILSAC “starburst” certification mark displayed on the container.
- Page 38 SERVICING YOUR HONDA LAWN MOWER Air Cleaner Service A dirty air filter will restrict air flow to the carburetor, reducing engine performance. If you operate the mower in very dusty areas, clean the air filter more often than specified in the MAINTENANCE SCHEDULE (page 30).
- Page 39 SERVICING YOUR HONDA LAWN MOWER Spark Plug Service RECOMMENDED SPARK PLUGS REGULAR RESISTOR* BP6ES BPR6ES DENSO W20EP-U W20EPR-U *Resistor spark plugs reduce interference with radio and TV reception. NOTICE Incorrect spark plugs can cause engine damage. For good performance, the spark plug must be properly gapped and free of deposits.
- Page 40 SERVICING YOUR HONDA LAWN MOWER 4. Measure the spark plug electrode gap with a suitable gauge. The gap should be 0.028 ~ 0.031 in (0.7 ~ 0.8 mm). Correct the gap, if necessary, by carefully bending the side electrode. 5. Install the spark plug carefully, 0.028 ~ 0.031 in...
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Page 41: Fuel
If spark knock or pinging occurs at a steady engine speed, under normal load, change brands of gasoline. If spark knock or pinging persists, see an authorized Honda servicing dealer. NOTICE Running the engine with persistent spark knock or pinging can cause engine damage. - Page 42 SERVICING YOUR HONDA LAWN MOWER Refueling Fuel tank capacity: 0.29 US gal (1.1 liter) Use unleaded gasoline with a pump octane rating of 86 or higher. Refuel in a well-ventilated area before starting the engine. If the engine has been running, allow it to cool. Refer to page 58 for information about oxygenated fuels.
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Page 43: Control Cable Adjustments
If the blades do not start or stop as it should with the correct cable adjustment, take the mower to an authorized Honda servicing dealer for repair. BLADE CONTROL LEVER... - Page 44 4. Start the engine outdoors, and operate the drive clutch lever. Check that the drive clutch engages and releases properly. If the drive clutch does not operate as it should, with correct cable adjustment, take the mower to an authorized Honda servicing dealer for repair. 1/16 ~ 3/16 in...
- Page 45 SERVICING YOUR HONDA LAWN MOWER HXA (hydrostatic transmission) 1. With the engine stopped, position the control cable bands as CONTROL shown. CABLE BANDS 2. Pull the shift lever all the way back to the neutral position. 3. Start the engine and move the throttle lever to the FAST position.
- Page 46 If the transmission does not shift as it should with correct cable adjustment, take the mower to an authorized Honda servicing dealer for repair. GEAR SHIFT LEVER...
- Page 47 SERVICING YOUR HONDA LAWN MOWER Throttle Cable Inspection Throttle cable adjustment is necessary if the throttle lever does not operate the choke properly. You can inspect choke operation by observing the movement of the choke arm, which is located on top of the carburetor.
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Page 48: Grass Bag Cleaning And Replacement
Wash the bag with a garden hose, and allow it to dry completely before use; a wet bag will clog quickly. Grass Bag Replacement Replace a worn or damaged bag with a Honda replacement bag or its equivalent (page 65). Bag Removal 1. -
Page 49: Storage
STORAGE STORAGE PREPARATION Proper storage preparation is essential for keeping your lawn mower trouble free and looking good. The following steps will help to keep rust and corrosion from impairing your lawn mower’s function and appearance, and will make the engine easier to start when you use the lawn mower again. - Page 50 STORAGE 3. With the mower in an upright position, start the engine outdoors, and let it run until it reaches normal operating temperature to evaporate any water remaining on the engine. 4. Stop the engine and allow it to cool. 5.
- Page 51 STORAGE Fuel Gasoline will oxidize and deteriorate in storage. Old gasoline will cause hard starting, and it leaves gum deposits that clog the fuel system. If the gasoline in your mower deteriorates during storage, you may need to have the carburetor and other fuel system components, serviced or replaced.
- Page 52 STORAGE Draining the Carburetor and Fuel Tank 1. Make sure the fuel valve is OFF (see page 9). Remove the carburetor drain bolt with a 10 mm wrench, and drain the fuel from the carburetor bowl into an approved container. "...
- Page 53 STORAGE Engine Cylinder Remove the spark plug (see page 37). Pour a tablespoon (5 ~ 10 cc) of clean engine oil into the cylinder. Pull the starter rope several times to distribute the oil in the cylinder. Reinstall the spark plug. Pull the starter rope slowly until resistance is felt then return the starter grip gently.
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Page 54: Placing In Storage
STORAGE PLACING IN STORAGE If your mower will be stored with gasoline in the fuel tank and carburetor, it is important to reduce the hazard of gasoline vapor ignition. Select a well-ventilated storage area away from any appliance that operates with a flame, such as a furnace, water heater, or clothes dryer. -
Page 55: Transporting
TRANSPORTING BEFORE LOADING If the engine has been running, allow it to cool for at least 15 minutes before loading the mower on the transport vehicle. A hot engine and exhaust system can burn you and can ignite some materials. 1. -
Page 56: Taking Care Of Unexpected Problems
Spark plug wet with fuel (flooded Dry and reinstall spark plug. engine). 4. Take the mower to an Fuel filter clogged, carburetor Replace or repair faulty authorized Honda malfunction, ignition components as necessary. servicing dealer, or malfunction, valves stuck, etc. refer to shop manual. -
Page 57: Vibration Problems
Replace damaged blades sharpening. (page 32). 2. Take the mower to an Mechanical damage, such as Replace or repair faulty authorized Honda a bent crankshaft. components as necessary. servicing dealer for repair. MOWING AND BAGGING PROBLEMS Poor Cut Quality or Poor... -
Page 58: Technical & Consumer Information
TECHNICAL & CONSUMER INFORMATION TECHNICAL INFORMATION Serial Numbers Record the engine and frame serial numbers (locations are shown on pages 7 and 8) in the spaces below. You may need these serial numbers when ordering parts, and when making technical or warranty inquiries (page 70). - Page 59 In some areas, it is illegal to operate an engine without a spark arrester. Check local laws and regulations. An optional USDA approved spark arrester is available from an authorized Honda servicing dealer. The spark arrester must be serviced every 100 hours to keep it functioning as designed.
- Page 60 TECHNICAL & CONSUMER INFORMATION Oxygenated Fuels Some conventional gasolines are being blended with alcohol or an ether compound. These gasolines are collectively referred to as oxygenated fuels. To meet clean air standards, some areas of the United States and Canada use oxygenated fuels to help reduce emissions.
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Page 61: Emission Control System
Carbon monoxide does not react in the same way, but it is toxic. Honda uses lean carburetor settings and other systems to reduce the emissions of carbon monoxide, oxides of nitrogen, and hydrocarbons. - Page 62 TECHNICAL & CONSUMER INFORMATION Air Index An Air Index Information hang tag/label is applied to engines certified to an emission durability time period in accordance with the requirements of the California Air Resources Board. The bar graph is intended to provide you, our customer, the ability to compare the emissions performance of available engines.
- Page 63 TECHNICAL & CONSUMER INFORMATION Replacement Parts The emission control systems on your new Honda engine were designed, built, and certified to conform with EPA and California emission regulations. We recommend the use of genuine Honda parts whenever you have maintenance done. These original-design replacement parts are manufactured to the same standards as the original parts, so you can be confident of their performance.
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Page 64: Specifications
TECHNICAL & CONSUMER INFORMATION SPECIFICATIONS Mower Model HRB216TXA Honda rotary mower, with grass bag, 21 inch mower deck, 5.5 hp, three-speed transmission, blade-brake clutch, USA market HRB216HXA Honda rotary mower, with grass bag, 21 inch mower deck, 5.5 hp, hydrostatic transmission, blade-brake clutch, USA market... - Page 65 TECHNICAL & CONSUMER INFORMATION Transmission Design and Performance Transmission Type 3 speed, manual shift Hydrostatic, fluid-drive, infinitely variable speeds Mower Ground 1st: 1.8 mph (2.8 km/h), Maximum: 3.2 ~ 3.8 mph Speed (engine at 2nd: 2.7 mph (4.3 km/h), (5.2 ~ 6.1 km/h) 3,100 rpm) 3rd: 3.4 mph (5.4 km/h) Maintenance...
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Page 66: Consumer Information
TECHNICAL & CONSUMER INFORMATION CONSUMER INFORMATION Find an Authorized Honda Servicing Dealer in Your Area Visit our website: www.hondapowerequipment.com Honda Publications These publications will give you additional information for maintaining and repairing your lawnmower. You may order them from an authorized Honda servicing dealer. - Page 67 7(&+1,&$/ &21680(5 ,1)250$7,21 5HSOD.HPHQW 3DUWV 2SWLRQDO (TXLSPHQW DQG 6HUYL.H ,WHPV &RQWD.W DQ DXWKRUL]HG +RQGD VHUYL.LQJ GHDOHU WR SXU.KDVH DQ\ RI WKHVH RU RWKHU JHQXLQH RULJLQDO +RQGD LWHPV IRU \RXU ODZQ PRZHU 5HSOD.HPHQW 3DUWV ,WHP 3DUW 1XPEHU 1RWHV 2SWLRQDO (TXLSPHQW ,WHP 3DUW 1XPEHU 1RWHV 6HUYL.H ,WHPV...
- Page 68 What American Honda will Repair or Replace Under Warranty: American Honda will repair or replace, at its option, any part that is proven to be defective in material or workmanship under normal use during the applicable warranty time period. Warranty repairs and replacements will be made without charge for parts or labor.
- Page 69 Manufacturer's Warranty Coverage: The 1995 and later power equipment engines are warranted for two years. If any emission- related part on your engine is defective, the part will be repaired or replaced by American Honda Motor Co., Inc. Owner's Warranty Responsibility: As the power equipment engine owner, you are responsible for the performance of the required maintenance listed in your owner's manual.
- Page 70 If such a replacement part is used in the repair or maintenance of your engine, and an authorized Honda dealer determines it is defective or causes a failure of a warranted part, your claim for repair of your engine may be denied.
- Page 71 AS: SPARK PLUGS AND FILTERS. Disclaimer of Consequential Damage and Limitation of Implied Warranties: AMERICAN HONDA MOTOR CO., INC. DISCLAIMS ANY RESPONSIBILITY FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES SUCH AS LOSS OF TIME OR THE USE OF THE POWER EQUIPMENT, OR ANY COMMERCIAL LOSS DUE TO THE FAILURE OF THE EQUIPMENT;...
- Page 72 TECHNICAL & CONSUMER INFORMATION Warranty Service Information Honda Power Equipment dealership personnel are trained professionals. They should be able to answer any question you may have. If you encounter a problem that your dealer does not solve to your satisfaction, please discuss it with the dealership's management.
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Page 73: Index
Folding ........... 51 Shift Lever ........44 Height Adjustment......14 Capacities ......... 62 Height Adjustment......16 Carburetor Honda, contacting. See Warranty, Draining.......... 50 Getting Service High Altitude Notes ......56 Choke..........17 Internet Web Site ......64 Cleaning, Before Storage....47 Clogged Mower Deck...... - Page 74 INDEX Throttle Lever Capacity ......... 62 Cable Inspection......45 Change........... 34 Operation........19 Level Check........35 Troubleshooting Part Number ........65 Engine ..........54 Recommended ....... 35 Mowing and Bagging...... 55 Vibration ......... 55 Tuneup Specifications....... 63 Paint, Part Number......65 Parts, Replacement &...
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Page 75: Quick Reference Information
QUICK REFERENCE INFORMATION Fuel type Unleaded gasoline with a pump octane of 86 or higher capacity 0.29 U.S. gallon (1.1 liter) Engine Oil type SAE 10W-30 capacity 0.58 U.S. quart (0.55 liter) Spark Plug type Regular: NGK- BP6ES, Denso – W20EP-U Resistor: NGK PBR6ES, Denso –... - Page 76 POM53250-B IPC 20000.2002.01 31VE2652 Printed on 00X31-VE2-6520 PRINTED IN U.S.A. Recycled Paper...
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