Siemens SITRANS F MASS 2100 Operating Instructions Manual
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Siemens SITRANS F MASS 2100 Operating Instructions Manual

Coriolis flowmeters
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SITRANS F
Coriolis flowmeters
SITRANS MASS 2100 & FC300
(FCT010/DSL)
Operating Instructions
7ME481 (MASS 2100/FC300 with FCT010/DSL)
06/2020
A5E39788682-AB
Introduction
Safety notes
Description
Installing/mounting
Connecting
Commissioning
Operating FCT010
Parameter assignment
FCT010
Service and maintenance
Diagnostics and
troubleshooting FCT010
Technical data
Dimension drawings
Product documentation and
support
Technical reference
Modbus communication
FCT010
1
2
3
4
5
6
7
8
9
10
11
12
A
B
C

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Summary of Contents for Siemens SITRANS F MASS 2100

  • Page 1 Introduction Safety notes Description SITRANS F Installing/mounting Coriolis flowmeters SITRANS MASS 2100 & FC300 Connecting (FCT010/DSL) Commissioning Operating Instructions Operating FCT010 Parameter assignment FCT010 Service and maintenance Diagnostics and troubleshooting FCT010 Technical data Dimension drawings Product documentation and support Technical reference 7ME481 (MASS 2100/FC300 with FCT010/DSL) Modbus communication FCT010...
  • Page 2 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.

  • Page 3: Table Of Contents

    Table of contents Introduction ............................7 Document history ........................ 7 Product compatibility FCT010....................8 Items supplied: Sensors......................8 Items supplied: Transmitter ....................9 Checking the consignment....................10 Security information ......................10 Transportation and storage ....................11 Safety notes ............................13 Preconditions for use ......................
  • Page 4 Table of contents 4.2.2 Sensor installation ......................31 4.2.2.1 Determining a location ...................... 31 4.2.2.2 Orientation of the sensor ....................32 4.2.2.3 MASS 2100 DI 1.0 - 2.1 ...................... 32 4.2.2.4 MASS 2100 DI 3 - 15 ......................34 4.2.2.5 Installation in a drop line....................
  • Page 5 Table of contents 8.1.8 Simulation ......................... 82 8.1.9 Changing Modbus communication settings ................ 83 8.1.10 Float transmission......................83 Service and maintenance ........................85 Basic safety notes....................... 85 Recalibration........................86 Cleaning ..........................87 9.3.1 Electrostatic charge......................87 Maintenance and repair work .................... 87 9.4.1 Maintenance information FCT010 ..................
  • Page 6 Table of contents 11.8 Process variables FCT010 ....................114 11.9 Approvals note......................... 114 11.10 Certificates and approvals....................114 11.11 SensorFlash ........................116 11.12 Modbus Communication Specification................117 11.13 PED ..........................117 11.14 Pressure - temperature ratings..................122 11.14.1 Pressure - temperature ratings (stainless steel sensors) ............ 123 11.14.2 Pressure - temperature ratings (Hastelloy sensors) ............

  • Page 7: Introduction

    The instructions are aimed at persons mechanically installing the device, connecting it electronically, configuring the parameters and commissioning it, as well as service and maintenance engineers. This document is delivered as standard in electronic media with the device. The latest version can be downloaded at www.siemens.com (http://support.automation.siemens.com/WW/ view/en/60666565/134200). Document history The following table shows major changes in the documentation compared to the previous edition.

  • Page 8: Product Compatibility Fct010

    Introduction 1.3 Items supplied: Sensors Product compatibility FCT010 Manual Remarks Device revision Compatibility of device integration package edition 06/2020 Manual upda‐ Modbus RS-485 RTU SIMATIC PDM V8.2 Service EDD: 2.00.01 or later Pack 1 or later FW: 4.xx.xx-xx HW revision: 3 06/2017 New Hardware Modbus RS485 RTU...

  • Page 9: Items Supplied: Transmitter

    Introduction 1.4 Items supplied: Transmitter • FC300 DN 4 • Safety note • SensorFlash • Calibration certificate Items supplied: Transmitter Compact system • FCT010 • Packet of cable glands • Calibration certificate • SensorFlash Remote system • FCT010 remote field mount •...

  • Page 10: Checking The Consignment

    Siemens’ products and solutions undergo continuous development to make them more secure. Siemens strongly recommends performing product updates as soon as they are available and using only the latest product versions. Use of product versions that are no longer supported, and failure to apply latest updates may increase customer’s exposure to cyber threats.

  • Page 11: Transportation And Storage

    The content reflects the technical status at the time of publishing. Siemens reserves the right to make technical changes in the course of further development.
  • Page 12 Introduction 1.7 Transportation and storage SITRANS MASS 2100 & FC300 (FCT010/DSL) Operating Instructions, 06/2020, A5E39788682-AB...

  • Page 13: Safety Notes

    Safety notes Preconditions for use This device left the factory in good working condition. In order to maintain this status and to ensure safe operation of the device, observe these instructions and all the specifications relevant to safety. Observe the information and symbols on the device. Do not remove any information or symbols from the device.

  • Page 14: Fcc Conformity

    Safety notes 2.2 Laws and directives 2.2.1 FCC Conformity US Installations only: Federal Communications Commission (FCC) rules Note • This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment.

  • Page 15: Requirements For Special Applications

    Note Operation under special ambient conditions We highly recommend that you contact your Siemens representative or our application department before you operate the device under special ambient conditions as can be encountered in nuclear power plants or when the device is used for research and development purposes.
  • Page 16 Safety notes 2.4 Use in hazardous areas WARNING Loss of safety of device with type of protection "Intrinsic safety Ex i" If the device or its components have already been operated in non-intrinsically safe circuits or the electrical specifications have not been observed, the safety of the device is no longer ensured for use in hazardous areas.

  • Page 17: Description

    Description Overview SITRANS Coriolis flow meter systems consist of a transmitter and a sensor. The following table lists the available combinations of transmitters and sensors. Transmitter Sensor type FCT010 MASS 2100 FC300 System integration The FCT010 transmitter functions as a Modbus RTU slave with standard Modbus commands implemented.

  • Page 18: Design

    Description 3.4 Design Features The SITRANS F Modbus RTU communication complies with the Modbus Serial Line Protocol. Among other things this implies a master / slave protocol at level 2 of the OSI model. A node (the master) issues explicit commands to one of the slave nodes and processes responses. Slave nodes will not transmit data without a request from the master node, and do not communicate with other slaves.

  • Page 19: Sensor Design

    Description 3.4 Design Compact design SITRANS MASS 2100 (Di 3, 6, 15) is a single mechanical unit where the transmitter is directly mounted on the sensor. Remote design SITRANS MASS 2100 (DI 1.5, 3, 6, 15) or FC300 (DN4) sensor unit is remotely connected to a SITRANS FCT010 transmitter.

  • Page 20: Nameplate Layout

    Description 3.5 Nameplate layout ① Earthing terminal ② Sensor enclosure ③ Plug and threaded port for e.g. pressure guard Figure 3-2 Overview, remote and compact configuration Nameplate layout Each part of the FC Coriolis flowmeter has three nameplate types showing the following information: •...

  • Page 21: Mass 2100 Sensor Nameplate

    Device specific order number Figure 3-3 MASS 2100 nameplate example Flowmeter serial number construction The flowmeter serial number is constructed as follows: PPYMDDxxxxxx where PP = Production factory (Siemens S.A.S. Haguenau: N1) SITRANS MASS 2100 & FC300 (FCT010/DSL) Operating Instructions, 06/2020, A5E39788682-AB...
  • Page 22 Description 3.5 Nameplate layout Y = Production year (for encryption, see below) M = Production month (for encryption, see below) DD = Production date (for encryption, see below) xxxxxx = Sequential number Encryption: Calendar year (Y) Code 1950, 1970, 1990, 2010 1951, 1971, 1991, 2011 1952, 1972, 1992, 2012 1953, 1973, 1993, 2013...

  • Page 23: Fc300 Sensor Nameplate

    Description 3.5 Nameplate layout 3.5.2 FC300 Sensor nameplate SIEMENS ① SITRANS FC300 Product name ② CE mark ③ 2813 Notified Body ID (ATEX example) ④ Ex approvals Classification for hazardous locations ⑤ Consult the operating instructions ⑥ WEEE symbol, see Disposal (Page 93) ⑦...

  • Page 24: Fct010 Transmitter Nameplates

    Description 3.5 Nameplate layout 3.5.3 FCT010 Transmitter nameplates FCT010 transmitter: Nameplate with general information ① SITRANS FCT010 Transmitter product name ② Serial no. Transmitter serial number ③ Consult the operating instructions ④ HW/FW System revision numbers; hardware (HW) and firmware (FW) ⑤...

  • Page 25: Features Fct010

    Note Approval identifications Approval certificates and notified body identifications are available for download at www.siemens.com (http://www.siemens.com/processinstrumentation/certificates). Features FCT010 • The SITRANS FCT010 can be used as Modbus slave in stand-alone or parallel operation on Modbus or third party automation systems •...

  • Page 26: Applications

    Description 3.8 Approvals Applications The main applications of the Coriolis flowmeter can be found in all industries, such as: • Chemical & Pharma: detergents, bulk chemicals, acids, alkalis, pharmaceuticals • Food & Beverage: dairy products, beer, wine, soft drinks, fruit juices and pulps, bottling, CO dosing, CIP/SIP-liquids, mixture recipe control •...

  • Page 27: Installing/Mounting

    Refer to the information in Technical data (Page 107). Note Material compatibility Siemens can provide you with support concerning selection of sensor components wetted by process media. However, you are responsible for the selection of components. Siemens accepts no liability for faults or failures resulting from incompatible materials.

  • Page 28: Installation Location Requirements

    Installing/mounting 4.1 Basic safety notes WARNING Exceeded maximum permissible operating pressure Risk of injury or poisoning. The maximum permissible operating pressure depends on the device version, pressure limit and temperature rating. The device can be damaged if the operating pressure is exceeded. Hot, toxic and corrosive process media could be released.

  • Page 29: Proper Mounting

    Installing/mounting 4.1 Basic safety notes NOTICE Aggressive atmospheres Damage to device through penetration of aggressive vapors. • Ensure that the device is suitable for the application. NOTICE Direct sunlight Damage to device. The device can overheat or materials become brittle due to UV exposure. •...

  • Page 30: Installation Instructions

    Installing/mounting 4.2 Installation instructions Installation instructions 4.2.1 Transmitter installation Wall mounting 1. Mount bracket on a wall using four screws. 2. Mount FCT010 on mounting bracket. Pipe mounting 1. Mount bracket on a horizontal or a vertical pipe using ordinary hose clips or duct straps. 2.

  • Page 31: Sensor Installation

    Installing/mounting 4.2 Installation instructions 4.2.2 Sensor installation 4.2.2.1 Determining a location CAUTION Electromagnetic fields Do not install the flowmeter in the vicinity of strong electromagnetic fields, for example near motors, variable frequency drives, transformers etc. Upstream / downstream • No pipe run requirements, that is straight inlet/outlet sections, are necessary. •...

  • Page 32: Orientation Of The Sensor

    The sensor must always be completely filled with process media in order to measure accurately. Orienting the sensor The sensor operates in any orientation. The optimal orientation depends on the process fluid and the process conditions. Siemens recommends orienting the sensor in one of the following ways: 4.2.2.3 MASS 2100 DI 1.0 - 2.1...
  • Page 33 Installing/mounting 4.2 Installation instructions Note Air / gas bubbles in the liquid Install the flowmeter horizontally Note Solid particles in the liquid Install the flowmeter horizontally Gas applications Horizontal installation 2 Horizontal installation 1 Vertical installation 2 Vertical installation 1 SITRANS MASS 2100 &...

  • Page 34: Mass 2100 Di 3 - 15

    Installing/mounting 4.2 Installation instructions 4.2.2.4 MASS 2100 DI 3 - 15 Liquid applications Horizontal installation, correct Horizontal installation, wrong Vertical installation, correct Vertical installation, wrong Gas applications Horizontal installation Vertical installation (not recommended) SITRANS MASS 2100 & FC300 (FCT010/DSL) Operating Instructions, 06/2020, A5E39788682-AB...

  • Page 35: Installation In A Drop Line

    Installing/mounting 4.2 Installation instructions 4.2.2.5 Installation in a drop line Installation in a dropline is only possible if a pipeline reduction or orifice with a smaller cross- section can be installed to prevent the sensor from being partially drained during the measurements.
  • Page 36 Installing/mounting 4.2 Installation instructions Note Handling Lift the flowmeter by the sensor body. Do not lift the flowmeter by the housing. Avoid vibrations • Make sure that any valves or pumps upstream of the sensor do not cavitate and do not send vibrations into the sensor.

  • Page 37: Hydrostatic Testing

    The selection of pressure guard solution is the responsibility of the user, however Siemens recommends the following forms of pressure guard: • A pressure switch screwed directly or piped into one of the purge ports and connected to an automatic shut-off valve will disable pressurized supply to the meter.
  • Page 38 Installing/mounting 4.2 Installation instructions The pressure switch and relief valve set point should be 2-3 bar gauge. The pressure switch should be rated to withstand the full process pressure and temperature for a short time without rupture. CAUTION Drain flow Ensure the drain flow is safely contained away from personnel and other plant or equipment.

  • Page 39: Disassembly

    Installing/mounting 4.3 Disassembly CAUTION Lack of proper sealing Soft metal sealing rings only maintain a hermetic seal within the enclosure with single use. • Ensure that soft metal sealing rings are not reused. WARNING Operation in proximity with pressure guards Prevent personal injuries by assuring that operation in close proximity with pressure guards cannot take place.
  • Page 40 Installing/mounting 4.3 Disassembly SITRANS MASS 2100 & FC300 (FCT010/DSL) Operating Instructions, 06/2020, A5E39788682-AB...

  • Page 41: Connecting

    Connecting Basic safety notes WARNING Unsuitable cables, cable glands and/or plugs Risk of explosion in hazardous areas. • Use only cable glands/plugs that comply with the requirements for the relevant type of protection. • Tighten the cable glands in accordance with the torques specified in Technical data (Page 107).
  • Page 42 Connecting 5.1 Basic safety notes WARNING Improper power supply Risk of explosion in hazardous areas as result of incorrect power supply. • Connect the device in accordance with the specified power supply and signal circuits. The relevant specifications can be found in the certificates, in Technical data (Page 107) or on the nameplate.
  • Page 43 Connecting 5.1 Basic safety notes WARNING Connecting or disconnecting device in energized state Risk of explosion in hazardous areas. • Connect or disconnect devices in hazardous areas only in a de-energized state. Exceptions: • Devices having the type of protection "Intrinsic safety Ex i" may also be connected in energized state in hazardous areas.

  • Page 44: Wiring

    Connecting 5.3 Connecting MASS 2100/FC300 Wiring Hazardous area applications Special requirements apply to the location and interconnection of sensor and transmitter. See Use in hazardous areas (Page 15). WARNING Transmitter enclosure Before opening the terminal box check that: • No explosion hazard exists •...
  • Page 45 It is recommended to use cables supplied by Siemens. • Siemens supplied cables can be ordered with M12 plug on one or both ends or without plug. • To guarantee the IP67 degree of protection, ensure that both ends of the cables are given equivalent protection from ingress of moisture.
  • Page 46 Connecting 5.3 Connecting MASS 2100/FC300 8. Connect the wires to the terminals according to the list below. Terminal number Description Wire color (Siemens cable) 15 V Orange Yellow RS-485 / B White RS-485 / A Blue Figure 5-2 Sensor terminal compartment 9.

  • Page 47: Setting The Eol Termination Dip Switches Fct010

    Connecting 5.3 Connecting MASS 2100/FC300 12.Assemble and tighten the cable gland. 13.Remove the O-ring from lid. 14.Reinstate the lid and screw in until the mechanical stop. Wind back the lid by one turn. 15.Mount the O-ring by pulling it over the lid and tighten the lid until you feel friction from the O-ring on both sides.
  • Page 48 Connecting 5.3 Connecting MASS 2100/FC300 Location of DIP switch The DIP switch is located in the electronic as shown below. DIP switch settings for communication set-up DIP switch Com‐ Switch 1 Switch 2 Switch 3 Switch 4 munication set- EOL active EOL not active NOTICE Avoid DIP switch settings not mentioned in the table...

  • Page 49: Commissioning

    Commissioning Basic safety notes WARNING Improper commissioning in hazardous areas Device failure or risk of explosion in hazardous areas. • Do not commission the device until it has been mounted completely and connected in accordance with the information in Installing/mounting (Page 27). •...

  • Page 50: General Requirements

    Commissioning 6.3 Remote commissioning with PDM FCT010 WARNING Opening device in energized state Risk of explosion in hazardous areas • Only open the device in a de-energized state. • Check prior to commissioning that the cover, cover locks, and cable inlets are assembled in accordance with the directives.

  • Page 51: Functions In Simatic Pdm

    This deactivation is required to align SIMATIC PDM with the Modbus modem for Windows ® operating systems. Note You can find support for Windows operating systems here: support.automation.siemens.com (http://support.automation.siemens.com) 1. Click "Start" > "Control Panel" to begin configuration. 2. Click on "Hardware and Sound" > "Device Manager".
  • Page 52 You can locate the EDD in the SIMATIC PDM Device Library under "Devices" > "Modbus" > "Sensors" > "Flow" > "Coriolis" > "Siemens AG" > "SITRANS FC". Check the downloads on our website (www.siemens.com/FC410) to make sure you have the latest version of SIMATIC PDM, the most recent Service Pack (SP) and the most recent hot fix (HF).

  • Page 53: Adding A Device To Communication Network

    – Right-click on "Modbus Network" and select "Insert New Object" > "Object". – Click on "Assign Device Type" , and select "Devices" > "Modbus" > "Sensors" > "Flow" > "Coriolis" > "SIEMENS AG" > "SITRANS FC". SITRANS MASS 2100 & FC300 (FCT010/DSL)
  • Page 54 Commissioning 6.3 Remote commissioning with PDM FCT010 – Click "OK" two times. Figure 6-1 Assigning Modbus device to network 2. Set up the communication parameters for SIMATIC Modbus network: – Select "Networks" > "My computer", right-click on "COM Port Interface" and select "Object Properties".
  • Page 55 Commissioning 6.3 Remote commissioning with PDM FCT010 – Select the "Communication" tab and configure the communication parameters. The transmitters default settings are: - Transmission rate: 19200 baud - Parity: even Figure 6-2 Set the COM Port – Click "OK". 3. Set up the COM interface: –...

  • Page 56: Configuring A New Device

    Commissioning 6.3 Remote commissioning with PDM FCT010 – Select the "Communication" tab and configure the Modbus address. Figure 6-3 Set Modbus address – Click "OK". 6.3.5 Configuring a new device Note Configuring device via SIMATIC PDM • Clicking "Cancel" button during an upload from device to SIMATIC PDM will result in some parameters being updated.

  • Page 57: Wizard - Quick Start Via Pdm

    Commissioning 6.3 Remote commissioning with PDM FCT010 6.3.6 Wizard - Quick Start via PDM The Quick Start wizard provides an easy 5-step procedure that configures the device for a simple application. Please consult the SIMATIC PDM operating instructions or online help for details on using SIMATIC PDM.
  • Page 58 Commissioning 6.3 Remote commissioning with PDM FCT010 Step 1 - Identification Note The layout of the dialog boxes shown may vary according to the resolution setting for your computer monitor. The recommended resolution is 1280 x 960. SITRANS MASS 2100 & FC300 (FCT010/DSL) Operating Instructions, 06/2020, A5E39788682-AB...
  • Page 59 Commissioning 6.3 Remote commissioning with PDM FCT010 1. Click on "Read Data from Device" to upload Quick Start parameter settings from the device to the PC/PG and ensure SIMATIC PDM is synchronized with the device. 2. Click on "Next" to accept the default values. Step 2 - Sensor orientation Step 2 shows an overview of the various recommended installation orientations depending on the application.
  • Page 60 Commissioning 6.3 Remote commissioning with PDM FCT010 Step 3 - Sensor connection The transmitter can be ordered with M12 connection or with terminated cable (for example conduit connections). SITRANS MASS 2100 & FC300 (FCT010/DSL) Operating Instructions, 06/2020, A5E39788682-AB...
  • Page 61 Commissioning 6.3 Remote commissioning with PDM FCT010 Step 4 - Measurement function Configure the measurement conditions for the selected process variables. Change "Flow direction" if necessary. Step 5 - Summary Check parameter settings, and click on • "Back" to return and revise values or •...

  • Page 62: Wizard - Zero Point Adjustment

    Commissioning 6.3 Remote commissioning with PDM FCT010 The message "Quick Start was successful" will appear. Click on "OK". See also Configuring a new device (Page 56) 6.3.7 Wizard - Zero Point Adjustment Note Preconditions Before a zero point adjustment is initiated, the pipe must be flushed, filled and at an absolute flowrate of zero preferably also at operating pressure and temperature.
  • Page 63 Commissioning 6.3 Remote commissioning with PDM FCT010 Performing a zero point adjustment 1. Flush out the flowmeter until a homogenous flow is established and the tubes are completely filled. Figure 6-4 Best practice zero point adjustment with a by-pass line and two shut-off devices 2.
  • Page 64 Commissioning 6.3 Remote commissioning with PDM FCT010 5. It is recommended to use the default settings ("Auto"). If necessary, change the "Zero Point Adjustment Settings". 6. Click on "Next". 7. Click on "Perform". SITRANS MASS 2100 & FC300 (FCT010/DSL) Operating Instructions, 06/2020, A5E39788682-AB...

  • Page 65: Changing Parameter Settings Using Simatic Pdm

    Commissioning 6.3 Remote commissioning with PDM FCT010 8. During the process a progress bar is visible. 9. At the end of the zero point adjustment the outcome is displayed as an offset and a standard deviation. Note If you get an error message after the zero point adjustment, refer to Fault codes and corrective actions (Page 96).

  • Page 66: Parameters Accessed Via Drop-Down Menus

    Commissioning 6.3 Remote commissioning with PDM FCT010 6.3.9 Parameters accessed via drop-down menus Click on menu "Device" or "View" to open the associated drop-down menus. Drop-down menus Table 6-1 Menu "Device" Option Description Download to device Download all writable parameters to the device. Upload to PC/PG Upload all parameters from the device to the parameter table.

  • Page 67: Process Values

    Commissioning 6.3 Remote commissioning with PDM FCT010 Option Description Simulation Start simulation for testing purposes. Security Select or change access level. Restore ordered configuration Set all parameters to customer ordered settings. Communication Show communication settings. Table 6-2 Menu "View" Option Description Process values (online dialog) Show all process values.
  • Page 68 Commissioning 6.3 Remote commissioning with PDM FCT010 SITRANS MASS 2100 & FC300 (FCT010/DSL) Operating Instructions, 06/2020, A5E39788682-AB...

  • Page 69: Operating Fct010

    Many of the major vendors have stated that their configuration software will evolve into being an FDI host. At the time this manual was written, Siemens had announced that SIMATIC PDM will become a FDI host system in the near future.

  • Page 70: Check Simatic Pdm Version

    Operating FCT010 7.1 Remote operation software. Once the SIMATIC PDM is installed on your computer you find the manual under: Start > All programs > Siemens Automation > SIMATIC > Documentation. Link at our website: 'Help for SIMATIC PDM' (https://support.industry.siemens.com/cs/ww/de/view/109482406/en). Note Field device parameters •...

  • Page 71: Set Address

    Operating FCT010 7.1 Remote operation 7.1.2.4 Set address Open in SIMATIC PDM the menu Device – Set Address, enter a value for New Address, and click on Assign Address. SITRANS MASS 2100 & FC300 (FCT010/DSL) Operating Instructions, 06/2020, A5E39788682-AB...
  • Page 72 Operating FCT010 7.1 Remote operation SITRANS MASS 2100 & FC300 (FCT010/DSL) Operating Instructions, 06/2020, A5E39788682-AB...

  • Page 73: Parameter Assignment Fct010

    Parameter assignment FCT010 Functions 8.1.1 Process values According to standard practice with serial communication the Modbus RTU signal updates primary process values and error status values every 10 ms (100 Hz update rate) synchronous with the DSP update cycle. Process value parameters Default units for process values can be changed, default values are: •...
  • Page 74 Parameter assignment FCT010 8.1 Functions Process value Modbus register Units Mass flow 7400 • g/s (grams per second) • g/min (grams per minute) • g/h (grams per hour) • kg/s (kilograms per second) (default) • kg/min (kilograms per minute) • kg/h (kilograms per hour) •...
  • Page 75 Parameter assignment FCT010 8.1 Functions Process value Modbus register Units Volume flow 7500 • l/s (liters per second) • l/min (liters per minute) • l/h (liters per hour) • m³/s (cubic meters per second) (default) • m³/min (cubic meters per minute) •...

  • Page 76: Zero Point Adjustment

    Parameter assignment FCT010 8.1 Functions Process value Modbus register Units Density 7600 • µg/l (micrograms per liter) • µg/m³ (micrograms per cubic meter) • mg/l (milligrams per liter) • g/ml (grams per milliliter) • g/cm³ (grams per cubic centimeter) • g/l (grams per liter) •...
  • Page 77 Parameter assignment FCT010 8.1 Functions Automatic zero point adjustment The device measures and calculates the correct zero point automatically. The automatic zero point adjustment of the flowmeter is set by the following parameters: • Duration (Modbus address 2135) • Start Zero Point Adjustment (Modbus address 2180) When zero adjust is initiated by selecting Start Zero Point Adjustment, the mass flow values are acquired and totalized for the configured period (Duration).

  • Page 78: Low Flow Cut-Off

    Parameter assignment FCT010 8.1 Functions Zero point standard deviation After completion of the procedure, the standard deviation is calculated in accordance with the following formula: Zero point standard deviation Standard deviation of N values ∑ − ≡ − The standard deviation contains important feedback on the homogeneity of the fluid, for example on the presence of bubbles or particles.

  • Page 79: Empty Tube Monitoring

    Parameter assignment FCT010 8.1 Functions The transmitter provides two parameters for setting the low flow cut-off: • Mass flow cut-off limit (Modbus address 2125) • Volume flow cut-off limit (Modbus address 2170) 8.1.4 Empty tube monitoring The empty tube monitoring function uses the process density for detecting an empty tube. Use of this function is recommended for all standard applications.

  • Page 80: Process Noise Damping

    Parameter assignment FCT010 8.1 Functions 8.1.5 Process noise damping Noise damping function The dynamic sensitivity of the flow measurement signal to rapid changes in process flows can be reduced by use of the process noise damping function. The function is typically used in environment with: •...

  • Page 81: Totalizer

    Parameter assignment FCT010 8.1 Functions 8.1.6 Totalizer Totalizer function The device has one totalizer function that can be used to totalize the mass flow process value. Default unit of the totalizer can be changed, see Modbus register 8320. The totalizer may be paused, resumed or reset: •...

  • Page 82: Simulation

    Parameter assignment FCT010 8.1 Functions The access levels are: • Read only Allows no configuration. The user is only able to read the parameter values. No PIN code is required. • User Allows configuration and service of all parameters except calibration parameters. Default PIN code is 2457.

  • Page 83: Changing Modbus Communication Settings

    Parameter assignment FCT010 8.1 Functions Process value simulation The following process values can be simulated: • Mass flow (Modbus address 2764) • Density (Modbus address 2766) • Medium temperature (Modbus address 2768) • Sensor frame temperature (Modbus address 2770) • Volume flow (Modbus address 2772) The simulation can be activated through SIMATIC PDM in the menu Device →...
  • Page 84 Parameter assignment FCT010 8.1 Functions This table shows the different options for setting the transmission method: Selection Sequence 1 - 0 - 3 - 2 Byte 1 Byte 0 Byte 3 Byte 2 (MMMMMMMM) (MMMMMMMM) (SEEEEEEE) (EMMMMMMM) 0 - 1 - 2 - 3 Byte 0 Byte 1 Byte 2...

  • Page 85: Service And Maintenance

    • Reliability of power supply, lightning protection, and grounds WARNING Impermissible repair and maintenance of the device • Repair and maintenance must be carried out by Siemens authorized personnel only. WARNING Impermissible repair of explosion protected devices Risk of explosion in hazardous areas •...

  • Page 86: Recalibration

    The following calibration types are offered as standard according to configuration: • Standard mass flow calibration • Density calibration • Customer specified mass flow calibration • Accredited Siemens ISO/IEC 17025 mass flow calibration Note SensorFlash For sensor recalibration the SensorFlash memory unit must always be returned with the sensor.

  • Page 87: Cleaning

    WARNING Impermissible repair of explosion protected devices Risk of explosion in hazardous areas • Repair must be carried out by Siemens authorized personnel only. WARNING Maintenance during continued operation in a hazardous area There is a risk of explosion when carrying out repairs and maintenance on the device in a hazardous area.
  • Page 88 Service and maintenance 9.4 Maintenance and repair work WARNING Impermissible accessories and spare parts Risk of explosion in areas subject to explosion hazard. • Only use original accessories or original spare parts. • Observe all relevant installation and safety instructions described in the instructions for the device or enclosed with the accessory or spare part.

  • Page 89: Maintenance Information Fct010

    • Seal integrity of the process connections, cable entries, and cover screws • Reliability of power supply, lightning protection, and grounds NOTICE Repair and service must be carried out by Siemens authorized personnel only. Note Siemens defines flow sensors as non-repairable products.

  • Page 90: Replacing The Device

    Spare parts/Accessories 9.6.1 Ordering of spare parts Ensure that your ordering data is not outdated. The latest ordering data is always available on the Internet: Catalog process instrumentation (http://www.siemens.com/ processinstrumentation/catalogs) SITRANS MASS 2100 & FC300 (FCT010/DSL) Operating Instructions, 06/2020, A5E39788682-AB...

  • Page 91: Ex-Approved Products

    Service and maintenance 9.6 Spare parts/Accessories 9.6.2 Ex-approved products Note Repair of Ex-approved products It is the customer's responsibility that repair of Ex-approved products fulfill national requirements. 9.6.3 Replaceable components This table gives an overview of which components can be replaced. Component Order number Photo...

  • Page 92: Transportation And Storage

    • Devices/replacement parts should be returned in their original packaging. • If the original packaging is no longer available, ensure that all shipments are properly packaged to provide sufficient protection during transport. Siemens cannot assume liability for any costs associated with transportation damages.

  • Page 93: Disposal

    Further information about devices containing batteries can be found at: Information about battery / product return (WEEE) (https:// support.industry.siemens.com/cs/document/109479891/) Note Special disposal required The device includes components that require special disposal. • Dispose of the device properly and environmentally through a local waste disposal contractor.
  • Page 94 Service and maintenance 9.9 Disposal SITRANS MASS 2100 & FC300 (FCT010/DSL) Operating Instructions, 06/2020, A5E39788682-AB...

  • Page 95: Diagnostics And Troubleshooting Fct010

    Diagnostics and troubleshooting FCT010 10.1 Device status symbols Device status symbols SIMATIC PDM/PLC Sym‐ Device status Priority Maintenance alarm Cause: Output signal invalid due to fault in the field device or in the peripherals. Action: Maintenance is required immediately. Manual operation Cause: Output signal temporarily invalid (e.g.

  • Page 96: Fault Codes And Corrective Actions

    Temperature measure‐ Turn off the power, wait 5 seconds and turn on the power ment fault again. If the problem persists, contact your local Siemens representative. Temperature measure‐ Turn off the power, wait 5 seconds and turn on the power ment fault again.
  • Page 97 Make sure that the sensor is filled with liquid. Parameter storage mal‐ Turn off the power, wait 5 seconds and turn on the power function again. If the problem persists, contact your local Siemens representative. Internal error in sensor Contact your local Siemens representative.

  • Page 98: Alarm Messages

    Unstable driver oscillation Contact Siemens customer support Massflow out of specification Reduce the flow. If the failure continues then contact Siemens customer support Volumeflow out of specification Reduce the flow. If the failure continues then contact Siemens customer support Density out of specification Contact Siemens customer support Fluid temp.

  • Page 99: Operation Troubleshooting

    Frame temp. below limit Increase fluid temperature and check that ambient temperature is within speci‐ fied limits. If the failure continues then contact Siemens customer support Frame temp. above limit Reduce fluid temperature and check that ambient temperature is within speci‐...
  • Page 100 Diagnostics and troubleshooting FCT010 10.3 Operation troubleshooting 1. Contact Technical Support (https://support.industry.siemens.com/cs/my/src?lc=en-WW) to receive the latest available firmware bundle. 2. Install the SITRANS FC410 service tool (https://support.industry.siemens.com/cs/ww/en/ view/95197152). Use this tool to download the firmware to the transmitter. 3. Click "Scan network" to connect to your device via the Service tool: 4.

  • Page 101: Troubleshooting Sensor-Related Problems

    Diagnostics and troubleshooting FCT010 10.3 Operation troubleshooting 5. Click on "Configure selected device". 6. Go to the tab "FW update". 7. Click "Load FW file". 8. Select firmware bundle. 9. Click "Start FW update". 10.3.2 Troubleshooting sensor-related problems Incorrect and unstable measurements, especially at low flows, are typically a result of an unstable zero point due to: •...

  • Page 102: Step 1: Inspecting The Application

    Diagnostics and troubleshooting FCT010 10.3 Operation troubleshooting Step 3 Measurement error calculation (Page 102) Step 4 Application improvement (Page 103) The guide enables you to trace the reason for incorrect measurements and to improve the application. 10.3.2.1 Step 1: Inspecting the application Ensure that: 1.

  • Page 103: Step 4: Improving The Application

    Diagnostics and troubleshooting FCT010 10.3 Operation troubleshooting The parameter Zero Point Standard Deviation is located in the Maintenance & Diagnostics menu in the SIMATIC PDM. • The error curve is plotted from the formula: z x 100 E = ± (Cal) = Error [%] = Zero point [kg/h]...
  • Page 104 Diagnostics and troubleshooting FCT010 10.3 Operation troubleshooting This information can be used to troubleshoot. For example, tightening the brackets which hold the sensor, or turning off the pump to check if vibrations from the pump are disturbing the sensor, etc. Incorrect installation of the sensor •...

  • Page 105: Diagnosing With Pdm

    Diagnostics and troubleshooting FCT010 10.4 Diagnosing with PDM Typical causes of air in the liquid • The entry pipe and sensor have not been properly filled with liquid. • The pump cavitates, the rotary speed of the pump is too high in relation to the supply of liquid to the pump.
  • Page 106 Diagnostics and troubleshooting FCT010 10.4 Diagnosing with PDM SITRANS MASS 2100 & FC300 (FCT010/DSL) Operating Instructions, 06/2020, A5E39788682-AB...

  • Page 107: Technical Data

    Technical data Note Device specifications Siemens makes every attempt to ensure the accuracy of these specifications but reserves the right to change them at any time. 11.1 Power Table 11-1 Power supply Description Specification Supply voltage [V] 12 - 27 VDC...
  • Page 108 Technical data 11.2 Performance Table 11-3 Mass flow accuracy Sensor size DI 1.0 DI 1.5 DI 2.1 DI 3 DN4 HP DN4 C22 DN4 316 DI 6 DI 15 Qmin - minimum flowrate request request request (0.22) (2.2) (2.2) (2.2) (11.0) (44.1) [kg/h] (lb/min)
  • Page 109 Technical data 11.2 Performance Table 11-6 Additional error by deviations from reference conditions Sensor size DI 1.0 DI 1.5 DI 2.1 DI 3 DN4 HP DN4 C22 DN4 316 DI 6 DI 15 (DI 2.0) (DI 3.0) (DI 3.5) Effect of ambient <...

  • Page 110: Construction

    Technical data 11.3 Construction Table 11-8 Ex conditions: Max. temperature vs. temperature classifaction (T amb: -20°C to +50°C) DI 1/1.5/2.1/3 DI 6/15 See also Pressure - temperature ratings (Page 122) 11.3 Construction Table 11-9 Designated use Description Specification Measurement of process media •...

  • Page 111: Design

    Technical data 11.4 Design 11.4 Design Table 11-11 Sensor design Description Specification Dimension See Dimension drawings (Page 127) Process connectors • EN1092-1 B1, PN40, PN100 • ISO 228-1 G * • ASME B1.20.1 NPT * • ASME B16.5, Cl 150, Cl 600 •...

  • Page 112: Basic Electrical Requirement For Master System

    Technical data 11.6 Cables and cable entries 11.5 Basic electrical requirement for master system Table 11-12 Power unit Description Specification Protection class Class I (EN60950) Galvanic isolation primary/secondary SELV acc. to EN 60950 and EN 50178 or equivalent Master/Receiver Isolation 500 VAC 11.6 Cables and cable entries The following information applies to cables and cable glands supplied as accessories to the...

  • Page 113: Operating Conditions

    Technical data 11.7 Operating conditions Description Specification Insulation material Halogen-free RoHS compliant Permissible temperature range [°C (°F)] -20 to +105 Table 11-15 Cable glands and entries Description Specification Glands • Material – Nylon – Brass/Ni plated – Stainless steel AISI 316/1.4404 •...

  • Page 114: Process Variables Fct010

    Technical data 11.10 Certificates and approvals Table 11-17 Cleaning and sterilizing conditions Description Specification Cleaning method • • 11.8 Process variables FCT010 Description Specification Primary process variables • Mass flow • Density • Medium temperature Derived process variable • Volume flow 11.9 Approvals note Note...
  • Page 115 Technical data 11.10 Certificates and approvals FC300 (can be installed in Zone 0) "Intrinsic safety" type of protection ATEX/IECEx II 1G Ex ia IIC T6…T3 Ga DEMKO 05 ATEX 138072X cCSAus (Canada, USA) Canada: Class I Division 1. Class I Div. 1 Grp. A, B, C, D. Ex ia IIC T6…T3 IIC Ga USA: Class I Division 1.

  • Page 116: Sensorflash

    Technical data 11.11 SensorFlash MASS 2100 - remote version (can be installed in Zone 0, 20) "Intrinsic safety" type of protection ATEX/IECEx Ex ia IIC T6…T3 Ga Ex ia IIIC T135°C Da (For dust applications (IIIC) the maxi‐ mum ambient temperature is limited to 100°C according to IEC 60079-11 table 4.) cULus (Canada, USA) Canada:...

  • Page 117: Modbus Communication Specification

    Technical data 11.13 PED 11.12 Modbus Communication Specification Table 11-19 Modbus communication specification Description Specification Device type Slave Baud rates • 9600 • 19 200 (Factory setting FCT010) • 38 400 • 57 600 • 76 800 • 115 200 (Factory setting DSL/FCT070) Number of stations Max.
  • Page 118 Technical data 11.13 PED A detailed risk analysis of the flowmeter has been performed in accordance with the PED 2014/68/EU. All risks are assessed to be "none" provided that the procedures and standards referenced in these operating instructions are observed. Division according to the danger potential Flowmeters which are categorized as piping are divided into categories according to danger potential (medium, pressure, nominal diameter).
  • Page 119 Technical data 11.13 PED Group 1 fluids Explosive Very toxic R phrases: for example: 2, 3 (1, 4, 5, 6, 9, 16, 18, 19, R phrases: for example: 26, 27, 28, 39 (32) Extremely flammable Toxic R phrases: for example: 12 (17) R phrases: for example: 23, 24, 25 (29, 31) SITRANS MASS 2100 &...
  • Page 120 Technical data 11.13 PED Highly flammable Oxidizing R phrases: for example: 11, 15, 17 (10, 30) R phrases: for example: 7, 8, 9 (14, 15, 19) Flammable R phrases: for example11 (10) Group 2 fluids All fluids not belonging to Group 1. Also applies to fluids which are for example dangerous to the environment, corrosive, dangerous to health, irritant or carcinogenic (if not highly toxic).
  • Page 121 Technical data 11.13 PED Diagrams Gases of fluid group 1 • Pipelines according to Article 4 (a) (i) First dash • Exception: unstable gases belonging to Categories I and II must be included in Category III. PS [bar] 1000 Article 3 Paragraph 3 PS = 0,5 1000...

  • Page 122: Pressure - Temperature Ratings

    Technical data 11.14 Pressure - temperature ratings Liquids of fluid group 1 • Pipelines according to Article 4 (a) (ii) First dash PS [bar] 1000 PS = 500 Article 3 Paragraph 3 PS = 10 PS = 0,5 4000 1000 10000 Figure 11-3 Diagram 3...

  • Page 123: Pressure - Temperature Ratings (Stainless Steel Sensors)

    Technical data 11.14 Pressure - temperature ratings 11.14.1 Pressure - temperature ratings (stainless steel sensors) Table 11-20 EN1092-1 [bar] PN (bar) Temperature TS (°C) 16.0 16.0 16.0 15.2 13.8 13.1 40.0 40.0 40.0 37.9 34.5 32.9 63.0 63.0 63.0 59.7 51.8 51.8 100.0...

  • Page 124: Pressure - Temperature Ratings (Hastelloy Sensors)

    Technical data 11.14 Pressure - temperature ratings Table 11-24 DIN 32676 & ISO 2852 [bar] PN (bar) / DN Temperature TS (°C) Table 11-25 DIN 11864 & ISO 2853 [bar] PN (bar) / DN Temperature TS (°C) Note Test pressure Maximum allowable test pressure (MATP) for the flowmeter and process connection is 1.5 times the nominal pressure.
  • Page 125 Technical data 11.14 Pressure - temperature ratings Table 11-28 ASME B16.5 [bar] Class Temperature TS (°C) 20.0 20.. 19.5 17.7 15.8 14.6 103.4 103.4 103.4 103.0 100.3 98.1 Table 11-29 DIN 11851 [bar] PN (bar) / DN Temperature TS (°C) SITRANS MASS 2100 &...
  • Page 126 Technical data 11.14 Pressure - temperature ratings SITRANS MASS 2100 & FC300 (FCT010/DSL) Operating Instructions, 06/2020, A5E39788682-AB...

  • Page 127: Dimension Drawings

    Dimension drawings 12.1 FC300 dimensions FC300 DN4 Standard version Figure 12-1 FC300 DN4 HP only available with 9/16” 18UNF connectors Enclosure is not rated for pressure containment. SITRANS MASS 2100 & FC300 (FCT010/DSL) Operating Instructions, 06/2020, A5E39788682-AB...
  • Page 128 Dimension drawings 12.1 FC300 dimensions FC300 DN4 high temperature version Enclosure is not rated for pressure containment. SITRANS MASS 2100 & FC300 (FCT010/DSL) Operating Instructions, 06/2020, A5E39788682-AB...

  • Page 129: Mass 2100 Dimensions

    Dimension drawings 12.2 MASS 2100 dimensions 12.2 MASS 2100 dimensions MASS 2100 DI 1.0 Ø57 (2.4) 25 (0.98) 86 (3.39) 4 (0.16) 152 (5.98) 120 (4.72) NV21 G 9/16” Ø 9 (0.35) Ø18,8 (0.74) Ø24 (0.94) G 9/16” 18-UNF 100 (3.94) Figure 12-2 MASS 2100 DI 1.0 only available with 9/16”...
  • Page 130 Dimension drawings 12.2 MASS 2100 dimensions MASS 2100 DI 1.5 & DI 2.1 Ø57 (2.4) 25 (0.98) 86 (3.39) 152 (5.98) 4 (0.16) 120 (4.72) NV21 NV21 1/4” NPT G 1/4” Ø 9 (0.35) Ø18,8 (0.74) Ø18,8 (0.74) Ø24 (0.94) Ø24 (0.94) 1/4”...
  • Page 131 Dimension drawings 12.2 MASS 2100 dimensions MASS 2100 DI 1.5 High-temperature version Ø57 (2.4) 192,6 (7.58) 25 (0.98) 86 (3.39) 4 (0.16) 152 (5.98) 120 (4.72) NV21 NV21 1/4” NPT G 1/4” Ø 9 (0.35) Ø18,8 (0.74) Ø18,8 (0.74) Ø24 (0.94) Ø24 (0.94) 1/4”...
  • Page 132 Dimension drawings 12.2 MASS 2100 dimensions Remote versions Flange EN 1092-1 ANSI B16.5 Clamp ISO 2852 Dairy screwed connection DIN 11851 (screwed) Screwed connector for Di 3 ISO 228/1 - G ¼ and ANSI/ASME B1.20.1 - 2013 ¼ NPT Table 12-1 Dimensions and weight, remote versions Sen‐...
  • Page 133 Dimension drawings 12.2 MASS 2100 dimensions Sen‐ Connection size Type (size) Pressure mm (inch) (Inch) rating 6 (¼") Pipe PN 100 thread ISO 228/1 - G¼ (¼") Pipe PN 100 thread AN‐ SI/ASME B 1.20.1 - ¼" NPT (¼") Flange EN PN 100 62.0 17.0...
  • Page 134 Dimension drawings 12.2 MASS 2100 dimensions Sen‐ Connection size Type (size) Pressure mm (inch) (Inch) rating 15 (½") Pipe PN 100 thread ISO 228/1 - G¼ (¼") Pipe PN 100 thread AN‐ SI/ASME B 1.20.1 - ¼" NPT (¼") Flange EN PN 100 75.5 21.3...

  • Page 135: Transmitter Dimensions

    Dimension drawings 12.3 Transmitter dimensions 12.3 Transmitter dimensions Compact version Table 12-2 MASS2100 with FCT010 transmitter Sensor size mm (inch) mm (inch) mm (inch) mm (inch) 3 (1/8) 75.5 (2.9) 82 (3.23) 237 (9.3) 319 (12.5) 6 (¼) 62 (2.44) 72 (2.83) 247 (9.7) 319 (12.5)
  • Page 136 Dimension drawings 12.3 Transmitter dimensions Remote version Dimensions in mm (inch) SITRANS MASS 2100 & FC300 (FCT010/DSL) Operating Instructions, 06/2020, A5E39788682-AB...

  • Page 137: Product Documentation And Support

    – "Download as html5, only PC": Open or save the manual in the HTML5 view on your PC You can also find manuals with the Mobile app at Industry Online Support (https:// support.industry.siemens.com/cs/ww/en/sc/2067). Download the app to your mobile device and scan the device QR code. Product documentation by serial number Using the PIA Life Cycle Portal, you can access the serial number-specific product information including technical specifications, spare parts, calibration data, or factory certificates.

  • Page 138: Technical Support

    Additional information on our technical support can be found at Technical Support (http:// www.siemens.com/automation/csi/service). Service & support on the Internet In addition to our technical support, Siemens offers comprehensive online services at Service & Support (http://www.siemens.com/automation/service&support). Contact If you have further questions about the device, contact your local Siemens representative at Personal Contact (http://www.automation.siemens.com/partner).

  • Page 139: Technical Reference

    Technical reference Theory of operation The Coriolis principle of measurement The flow measurement is based on the Coriolis law of motion. Particles moving in a rotating / oscillating system will resist imposed oscillations in a manner consistent with their mass and velocity (momentum).

  • Page 140: Sensor Dimension Dependent Default Settings

    Technical reference B.2 Sensor dimension dependent default settings Digital signal processing (DSP) The analog to digital conversion takes place in an ultra low noise sigma delta converter with high signal resolution. With fast digital signal processing mass flow and density values are calculated using a patented DFT technology (Discrete Fourier Transformation).

  • Page 141: Volume Flow

    Technical reference B.2 Sensor dimension dependent default settings FC300 Sensor type Sensor size Default value kg/s Upper alarm limit and Upper warning limit DN4 HP 0.039 DN4 C22 0.088 DN4 316 0.120 Lower alarm limit and Lower warning limit DN4 HP -0.039 DN4 C22 -0.088...

  • Page 142: Standard Volume Flow

    Technical reference B.2 Sensor dimension dependent default settings Sensor size Default value m Default value m DI 1.5 5.41667E-08 0.000195 DI 2.1 1.16667E-07 0.00042 DI 3 0.00000025 0.0009 DI 6 1.38889E-06 0.005 DI 15 1.05556E-05 0.038 FC300 Sensor type Sensor size Default value m Upper alarm limit and Upper warning limit DN4 HP...

  • Page 143: Fraction

    Technical reference B.2 Sensor dimension dependent default settings Sensor size Default value m DI 3 -0.0018 DI 6 -0.0072 DI 15 -0.045 Sensor size Default value m Default value m Low flow cut-off DI 1 2.72222E-08 0.000098 DI 1.5 5.41667E-08 0.000195 DI 2.1 1.16667E-07...
  • Page 144 Technical reference B.2 Sensor dimension dependent default settings Sensor size Unit Default value DI 1.5 Mass flow kg/s 0.022 Volume flow m 0.00045 DI 2.1 Mass flow kg/s 0.043 Volume flow m 0.00088 DI 3 Mass flow kg/s 0.088 Volume flow m 0.0018 DI 6 Mass flow kg/s...

  • Page 145: Zero Point Adjustment

    Technical reference B.2 Sensor dimension dependent default settings B.2.5 Zero point adjustment MASS 2100 Sensor size Default value kg/s Standard deviation limit DI 1 DI 1.5 0.000002 DI 2.1 0.000002 DI 3 0.00002 DI 6 0.0001 DI 15 0.0004 Sensor size Default value kg/s Zero offset limit DI 1...

  • Page 146: Exception Handling

    Technical reference B.4 Float definition Sensor type Sensor size Default value kg/s Zero offset limit DN4 HP 0.0000972 DN4 C22 0.000264 DN4 316 0.000389 Sensor type Sensor size Default value kg/s Default value kg/h Low flow cut-off DN4 HP 0.0000972 0.35 DN4 C22 0.000264...

  • Page 147: Crc Calculation

    Technical reference B.5 CRC calculation Float transmission order can be changed as described in Float transmission (Page 83). Following example describes the Big-Endian representing of float IEEE741. Value (decimal) IEEE FP B MSB LSB Register N Register N + 1 high high 100.0...
  • Page 148 Technical reference B.5 CRC calculation Placing the CRC into the Message When the 16–bit CRC (two 8–bit bytes) is transmitted in the message, the low-order byte will be transmitted first, followed by the high-order byte. For example, if the CRC value is 1241 hex (0001 0010 0100 0001): Addr Func Data count...
  • Page 149 Technical reference B.5 CRC calculation 0x00, 0xC0, 0xC1, 0x01, 0xC3, 0x03, 0x02, 0xC2, 0xC6, 0x06, 0x07, 0xC7, 0x05, 0xC5, 0xC4, 0x04, 0xCC, 0x0C, 0x0D, 0xCD, 0x0F, 0xCF, 0xCE, 0x0E, 0x0A, 0xCA, 0xCB, 0x0B, 0xC9, 0x09, 0x08, 0xC8, 0xD8, 0x18, 0x19, 0xD9, 0x1B, 0xDB, 0xDA, 0x1A, 0x1E, 0xDE, 0xDF, 0x1F, 0xDD, 0x1D, 0x1C, 0xDC, 0x14, 0xD4, 0xD5, 0x15, 0xD7, 0x17, 0x16, 0xD6, 0xD2, 0x12, 0x13, 0xD3,...
  • Page 150 Technical reference B.5 CRC calculation #else return (unsigned short int)((uchCRCHi << 8) | uchCRCLo); #endif See also There are many ways of calculating a CRC checksum. For further information, please refer to the Modbus Organisation Website (http://www.modbus.org), where detailed descriptions and programming examples are available.

  • Page 151: Modbus Communication Fct010

    Modbus communication FCT010 Modbus addressing model The device allows read/write access to the following standard Modbus RTU data holding register blocks: • Holding registers (ref. 4x address range) The minimum value of a writable holding register can be read by adding 10000 to the Modbus address of the register.
  • Page 152 Modbus communication FCT010 C.2 Modbus function codes Function code 3 example Query Slave address 1 byte Function 1 byte Starting Address Hi 1 byte Starting Address Lo 1 byte Quantity of Registers Hi 1 byte Quantity of Registers Lo 1 byte 2 bytes Response Slave address...
  • Page 153 Modbus communication FCT010 C.2 Modbus function codes Function code 16 (Write multiple registers) General exceptions • Writing less than 1 or more than 16 registers => Exception 3 (Illegal data value) • If ByteCount is not exactly 2 times NoOfRegisters => Exception 3 (Illegal data value) •...
  • Page 154 Modbus communication FCT010 C.2 Modbus function codes Starting Address Lo 1 byte Quantity of Registers Hi 1 byte Quantity of Registers Lo 1 byte 2 bytes Example: Set baud rate to 115200 baud (address 529) Query: 1,16,2,17,0,1,2,0,5,70,210 Slave address = 1 (0x01) Function = 16 (0x10) Starting Address Hi, Lo = 2, 17 (0x02,0x11) Quantity of Registers Hi, Lo = 0, 1 (0x00,0x01)
  • Page 155 Modbus communication FCT010 C.2 Modbus function codes Sub- Name Description func‐ tion code (Dec) Return Bus Exception Error The response data field returns the quantity of MODBUS ex‐ Count ception responses returned by the remote device since its last restart, clear counters execution, or power–up. Return Slave Message Count The response data field returns the quantity of messages broadcast or addressed to the remote device that the remote...

  • Page 156: Changing Modbus Communication Settings

    Modbus communication FCT010 C.3 Changing Modbus communication settings Sub-function Hi 1 byte Sub-function Lo 1 byte Data Hi 1 byte Data Lo 1 byte Data Hi 1 byte Data Lo 1 byte 2 bytes Example: Read Return Slave Message Count (address 529) Query: 1,8,0,14,0,0,129,200 Slave address = 1 (0x01) Function = 8 (0x08)

  • Page 157: Modbus Holding Registers Tables

    Modbus communication FCT010 C.4 Modbus holding registers tables Modbus holding registers tables In the following the Modbus RTU holding registers available for the device are described. Note All Write parameters require password access. Table C-1 Process values Modbus ad‐ Data type / Parameter Description Default value...
  • Page 158 Modbus communication FCT010 C.4 Modbus holding registers tables Table C-2 Units for Process values and totalizer Modbus ad‐ Data type / Parameter Description Default value Value range Access dress Size [bytes] [unit] level 7400 unsigned / 2 Mass flow unit Select unit for mass flow 73: kilograms 70: grams per...
  • Page 159 Modbus communication FCT010 C.4 Modbus holding registers tables Modbus ad‐ Data type / Parameter Description Default value Value range Access dress Size [bytes] [unit] level 7500 unsigned / 2 Volume flow unit Select unit for volume flow 28: cubic me‐ 15: cubic feet Read / process value...
  • Page 160 Modbus communication FCT010 C.4 Modbus holding registers tables Modbus ad‐ Data type / Parameter Description Default value Value range Access dress Size [bytes] [unit] level 134: barrels (= 42 US gal‐ lons) per hour 135: barrels (= 42 US gal‐ lons) per day 136: US gal‐...
  • Page 161 Modbus communication FCT010 C.4 Modbus holding registers tables Modbus ad‐ Data type / Parameter Description Default value Value range Access dress Size [bytes] [unit] level 7600 unsigned / 2 Density unit Select unit for density proc‐ 92: kilograms 91: grams per Read / ess value per cubic me‐...
  • Page 162 Default value Value Access dress Size (bytes) (unit) range level 4000 String / 20 Manufacturer Device manufacturer Siemens Read Only 4020 String / 10 Sensor Firmware Re‐ Sensor firmware version Read Only vision 4025 String / 16 SensorType Sensor type.
  • Page 163 Modbus communication FCT010 C.4 Modbus holding registers tables Modbus ad‐ Data type / Parameter Description Default value Value Access dress Size (bytes) (unit) range level 4147 String / 32 Sensor Order Number Sensor order number part 3 Read Only (MLFB). Also shown on the device nameplate 4164...
  • Page 164 Modbus communication FCT010 C.4 Modbus holding registers tables Table C-5 Mass flow Modbus ad‐ Data type / Parameter Description Default value Value Access dress Size [bytes] [unit] range level 2125 Float / 4 Low Mass flow Cut- Set mass flow limit for low Sensor size 0 to 1023 Read /...
  • Page 165 Modbus communication FCT010 C.4 Modbus holding registers tables Modbus ad‐ Data type / Parameter Description Default value Value Access dress Size [bytes] [unit] range level 2442 Float / 4 Density Correction Set density compensation -1.999 to Read / Factor value (gain) in order to make +1.999 Write a density correction (scale...
  • Page 166 Modbus communication FCT010 C.4 Modbus holding registers tables Modbus ad‐ Data type / Parameter Description Default Value range Access dress Size [bytes] value level [unit] 3020 Unsigned / 4 Totalizer fractional The totalized MASS value in 0 [kg] Min -999999999 Read Only part kg.
  • Page 167 Modbus communication FCT010 C.4 Modbus holding registers tables Table C-10 Maintenance Modbus ad‐ Data type / Parameter Description Default value Value Access dress Size [bytes] [unit] range level Unsigned / 2 Set To Default Reset all parameters to facto‐ Enter 1 to Write ry settings reset...
  • Page 168 Modbus communication FCT010 C.4 Modbus holding registers tables Modbus ad‐ Data type / Parameter Description Default value Value Access dress Size [bytes] [unit] range level 2203 Unsigned / 2 Aerated Flow Filter Aerated flow filter 0 to 2 Read / Write 0: Disabled 1: Enabled...
  • Page 169 Modbus communication FCT010 C.4 Modbus holding registers tables Table C-13 Zero point adjustment Modbus ad‐ Data type / Parameter Description Default value Value Access dress Size [bytes] [unit] range level 2132 Unsigned / 2 Zero Point Adjust‐ Select zero-point adjustment 0 to 1 Read / ment...
  • Page 170 Modbus communication FCT010 C.4 Modbus holding registers tables Modbus ad‐ Data type / Parameter Description Default value Value Access dress Size [bytes] [unit] range level 2145 Unsigned / 2 Zero Point Adjust Sta‐ Status of the last zero point Read Only •...
  • Page 171 Modbus communication FCT010 C.4 Modbus holding registers tables Modbus ad‐ Data type / Parameter Description Default value Value Access dress Size [bytes] [unit] range level Unsigned / 2 Baudrate Set communication bau‐ 0 to 5 Read / drate. Write Following baud rates are available: •...
  • Page 172 Modbus communication FCT010 C.4 Modbus holding registers tables Table C-16 Volume flow calibration Modbus ad‐ Data type / Parameter Description Default value Value Access dress Size [bytes] [unit] range level 2103 Float / 4 Maximum Volume Maximum volume flow Sensor size 0 to 0.177 Read only flow Capacity...
  • Page 173 Modbus communication FCT010 C.4 Modbus holding registers tables Table C-19 Simulation Modbus ad‐ Data type / Parameter Description Default value Value Access dress Size [bytes] [unit] range level 2764 Float / 4 Mass flow Simulation Set mass flow simulation val‐ 0 [kg/s] -1023 to Read /...
  • Page 174 Modbus communication FCT010 C.4 Modbus holding registers tables Table C-20 Alarms Modbus ad‐ Data type / Parameter Description Default value Value Access dress Size [bytes] [unit] range level 3012 Unsigned / 4 Alarm Group 1 The following bit is set in Read Only case of active alarm: •...
  • Page 175 Modbus communication FCT010 C.4 Modbus holding registers tables Modbus ad‐ Data type / Parameter Description Default value Value Access dress Size [bytes] [unit] range level 3014 Unsigned / 4 Alarm Group 2 The following bit is set in Read Only case of active alarm: •...
  • Page 176 Modbus communication FCT010 C.4 Modbus holding registers tables Table C-21 Quality code for process values Modbus ad‐ Data type / Parameter Description Default value Value Access dress Size [bytes] [unit] range level 3014 Unsigned / 4 Alarm Group 2 Quality code of a measured Process values 11 Good Read Only...

  • Page 177: Index

    Index Applications, 26 Electrical connection Cable requirements, 45 In hazardous area, 44 Empty tube monitoring, 79 Exception codes, 146 Cable requirements, 45 Cable specifications, 112 Catalog catalog sheets, 137 Certificates, 13, 137 Flow direction, 32 Certificates and approvals, 114 Characteristics Density calibration, 172 Mass flow calibration, 172 Handling, 36...
  • Page 178 Index Process variables, 114 Maintenance, 85, 89 device status symbols, 95 Qualified personnel, 15 Maintenance and Diagnostics Access level, 166, 176 Aerated flow, 167 Device diagnostics, 167 Rated operating conditions, 113 Maintenance, 167 Recalibration, 86 Zero point adjustment, 169 Reference conditions, 107 Manuals, 137 Repair, 89 Mass flow cut-off limit, 79...
  • Page 179 Index System design, 110 System integration, 17 Technical data, 107, 110, 116 Technical support, 138 partner, 138 personal contact, 138 Termination DIP switches, 47 Test certificates, 13 Totalizer, 165 Unicast communication mode, 18 Units for Process values and totalizer, 158 Vibrations, 36, 104 Volume flow cut-off limit, 79 Warning symbols, 13...
  • Page 180 Index SITRANS MASS 2100 & FC300 (FCT010/DSL) Operating Instructions, 06/2020, A5E39788682-AB...

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