Siemens SITRANS F Series Compact Operating Instructions
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Siemens SITRANS F Series Compact Operating Instructions

Siemens SITRANS F Series Compact Operating Instructions

Coriolis flowmeters
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SITRANS F
Coriolis flowmeters
SITRANS MASS 2100 & FC300
(FCT030)
Compact Operating Instructions
7ME481 (MASS 2100/FC300 with FCT030)
05/2020
A5E40533698-AC
Introduction
Safety notes
Installing/mounting
Connecting
Commissioning
Service and maintenance
Technical data
Product documentation and
support
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4
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Summary of Contents for Siemens SITRANS F Series

  • Page 1 Introduction Safety notes Installing/mounting SITRANS F Connecting Coriolis flowmeters SITRANS MASS 2100 & FC300 Commissioning (FCT030) Service and maintenance Compact Operating Instructions Technical data Product documentation and support 7ME481 (MASS 2100/FC300 with FCT030) 05/2020 A5E40533698-AC...
  • Page 2 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.

  • Page 3: Table Of Contents

    Table of contents Introduction..............................5 Purpose of this documentation....................5 Document history ........................5 Nameplate layout ........................5 1.3.1 Device identification .........................5 1.3.2 MASS 2100 Sensor nameplate....................6 1.3.3 FC300 Sensor nameplate ......................8 1.3.4 FCT030 Transmitter nameplates .....................9 Designated use ........................11 Product compatibility ......................11 Checking the consignment.....................12 Security information .......................12 Transportation and storage ....................13 Safety notes..............................15...
  • Page 4 Table of contents 4.2.3.1 Connecting the current loop with or without HART communication (CH1) ......34 4.2.3.2 Connecting the Modbus or PROFIBUS (CH1) ...............36 4.2.3.3 Connecting the power supply (Industrial enclosure) .............37 4.2.3.4 Connecting the power supply (Wallbox) ................39 4.2.3.5 Connecting the inputs and outputs (channels 2 to 4).............40 4.2.3.6 Finishing the transmitter connection (Industrial enclosure)............44 4.2.3.7...

  • Page 5: Introduction

    Introduction Purpose of this documentation These instructions contain all information required to commission and use the device. Read the instructions carefully prior to installation and commissioning. In order to use the device correctly, first review its principle of operation. The instructions are aimed at persons mechanically installing the device, connecting it electronically, configuring the parameters and commissioning it, as well as service and maintenance engineers.

  • Page 6: Mass 2100 Sensor Nameplate

    Device specific order number Figure 1-1 MASS 2100 nameplate example Flowmeter serial number construction The flowmeter serial number is constructed as follows: PPYMDDxxxxxx where PP = Production factory (Siemens S.A.S. Haguenau: N1) SITRANS MASS 2100 & FC300 (FCT030) Compact Operating Instructions, 05/2020, A5E40533698-AC...
  • Page 7 Introduction 1.3 Nameplate layout Y = Production year (for encryption, see below) M = Production month (for encryption, see below) DD = Production date (for encryption, see below) xxxxxx = Sequential number Encryption: Calendar year (Y) Code 1950, 1970, 1990, 2010 1951, 1971, 1991, 2011 1952, 1972, 1992, 2012 1953, 1973, 1993, 2013...

  • Page 8: Fc300 Sensor Nameplate

    Introduction 1.3 Nameplate layout 1.3.3 FC300 Sensor nameplate SIEMENS ① SITRANS FC300 Product name ② CE mark ③ 2813 Notified Body ID (ATEX example) ④ Ex approvals Classification for hazardous locations ⑤ Consult the operating instructions ⑥ WEEE symbol, see Disposal (Page 52) ⑦...

  • Page 9: Fct030 Transmitter Nameplates

    Introduction 1.3 Nameplate layout 1.3.4 FCT030 Transmitter nameplates FCT030 transmitter: Nameplate with general information ① SITRANS FCT030 Product name ② Serial no. Transmitter serial number ③ System revisions System revision numbers; firmware (FW) and hardware (HW) ④ Year of manufacture Manufacturing year More detailed manufacturing date information is given in the serial number (see sensor identification nameplate above)
  • Page 10 Country-specific restrictions ⑤ Ex approvals Classification for hazardous locations Note Approval identifications Approval certificates and notified body identifications are available for download at www.siemens.com. FCT030 transmitter: Nameplate with approval information ① Conformity with country-specific directives ② QR cod Product-specific QR code ③...

  • Page 11: Designated Use

    Introduction 1.5 Product compatibility QR code With the use of a smart phone, the QR code provides a direct link to ● the product support portal, which includes access to the "How to Install" YouTube video ● the product and production-specific documentation maintained in the production database. Designated use Use the device in accordance with the information on the nameplate and in the Technical data (Page 53).

  • Page 12: Checking The Consignment

    In order to protect plants, systems, machines and networks against cyber threats, it is necessary to implement – and continuously maintain – a holistic, state-of-the-art industrial security concept. Siemens’ products and solutions constitute one element of such a concept. Customers are responsible for preventing unauthorized access to their plants, systems, machines and networks.

  • Page 13: Transportation And Storage

    The content reflects the technical status at the time of publishing. Siemens reserves the right to make technical changes in the course of further development.
  • Page 14 Introduction 1.8 Transportation and storage SITRANS MASS 2100 & FC300 (FCT030) Compact Operating Instructions, 05/2020, A5E40533698-AC...

  • Page 15: Safety Notes

    Safety notes Preconditions for safe use This device left the factory in good working condition. In order to maintain this status and to ensure safe operation of the device, observe these instructions and all the specifications relevant to safety. Observe the information and symbols on the device. Do not remove any information or symbols from the device.

  • Page 16: Fcc Conformity

    Safety notes 2.1 Preconditions for safe use 2.1.1 FCC Conformity US Installations only: Federal Communications Commission (FCC) rules Note ● This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment.

  • Page 17: Requirements For Special Applications

    If you need additional information not covered by these instructions, contact your local Siemens office or company representative. Note Operation under special ambient conditions...

  • Page 18: Special Conditions For Safe Use

    ● EN/IEC 60079-14 is considered for installation in hazardous areas. Further information and instructions including approval-specific special conditions for safe use in Ex applications can be found in the certificates on the accompanying literature CD and at the product web page (https://w3.siemens.com/mcms/sensor-systems/en/process- instrumentation/flow-measurement/coriolis-flow-meter/sensors/Pages/sensors.aspx). WARNING Laying of cables...

  • Page 19: Installing/Mounting

    Refer to the information in Technical data (Page 53). Note Material compatibility Siemens can provide you with support concerning selection of sensor components wetted by process media. However, you are responsible for the selection of components. Siemens accepts no liability for faults or failures resulting from incompatible materials.

  • Page 20: Installation Location Requirements

    Installing/mounting 3.1 Basic safety notes WARNING Exceeded maximum permissible operating pressure Risk of injury or poisoning. The maximum permissible operating pressure depends on the device version, pressure limit and temperature rating. The device can be damaged if the operating pressure is exceeded. Hot, toxic and corrosive process media could be released.

  • Page 21: Proper Mounting

    Installing/mounting 3.1 Basic safety notes NOTICE Direct sunlight Damage to device. The device can overheat or materials become brittle due to UV exposure. ● Protect the device from direct sunlight. ● Make sure that the maximum permissible ambient temperature is not exceeded. Refer to the information in Technical data (Page 53).

  • Page 22: Sensor Installation

    Installing/mounting 3.2 Sensor installation Sensor installation 3.2.1 Determining a location CAUTION Electromagnetic fields Do not install the flowmeter in the vicinity of strong electromagnetic fields, for example near motors, variable frequency drives, transformers etc. Upstream / downstream ● No pipe run requirements, that is straight inlet/outlet sections, are necessary. ●...

  • Page 23: Orientation Of The Sensor

    Installing/mounting 3.2 Sensor installation Location in the system The optimum location in the system depends on the application: ● Liquid applications Gas or vapor bubbles in the fluid may result in erroneous measurements, particularly in the density measurement. – Do not install the flowmeter at the highest point in the system, where bubbles will be trapped.

  • Page 24: Mass 2100 Di 1.0 - 2.1

    3.2 Sensor installation Orienting the sensor The sensor operates in any orientation. The optimal orientation depends on the process fluid and the process conditions. Siemens recommends orienting the sensor in one of the following ways: 3.2.3 MASS 2100 DI 1.0 - 2.1...

  • Page 25: Mass 2100 Di 3 - 15

    Installing/mounting 3.2 Sensor installation Horizontal installation 2 Horizontal installation 1 Vertical installation 2 Vertical installation 1 3.2.4 MASS 2100 DI 3 - 15 Horizontal installation, correct Horizontal installation, wrong Vertical installation, correct Vertical installation, wrong SITRANS MASS 2100 & FC300 (FCT030) Compact Operating Instructions, 05/2020, A5E40533698-AC...

  • Page 26: Installation In A Drop Line

    Installing/mounting 3.2 Sensor installation Horizontal installation Vertical installation (not recommended) 3.2.5 Installation in a drop line Installation in a drop line Installation in a dropline is only possible if a pipeline reduction or orifice with a smaller cross- section can be installed to prevent the sensor from being partially drained during the measurements.

  • Page 27: Disassembly

    Installing/mounting 3.3 Disassembly Disassembly WARNING Incorrect disassembly The following risks may result from incorrect disassembly: - Injury through electric shock - Risk through emerging media when connected to the process - Risk of explosion in hazardous area In order to disassemble correctly, observe the following: ●...
  • Page 28 Installing/mounting 3.3 Disassembly SITRANS MASS 2100 & FC300 (FCT030) Compact Operating Instructions, 05/2020, A5E40533698-AC...

  • Page 29: Connecting

    Connecting Basic safety notes WARNING Unsuitable cables, cable glands and/or plugs Risk of explosion in hazardous areas. ● Use only cable glands/plugs that comply with the requirements for the relevant type of protection. ● Tighten the cable glands in accordance with the torques specified in Technical data (Page 53).
  • Page 30 Connecting 4.1 Basic safety notes NOTICE Condensation in the device Damage to device through formation of condensation if the temperature difference between transportation or storage and the mounting location exceeds 20 °C (36 °F). ● Before taking the device into operation, let the device adapt for several hours in the new environment.
  • Page 31 Connecting 4.1 Basic safety notes WARNING Unprotected cable ends Risk of explosion through unprotected cable ends in hazardous areas. ● Protect unused cable ends in accordance with IEC/EN 60079-14. WARNING Improper laying of shielded cables Risk of explosion through compensating currents between hazardous area and the non‑hazardous area.
  • Page 32 Connecting 4.1 Basic safety notes WARNING Connecting or disconnecting device in energized state Risk of explosion in hazardous areas. ● Connect or disconnect devices in hazardous areas only in a de-energized state. Exceptions: ● Devices having the type of protection "Intrinsic safety Ex i" may also be connected in energized state in hazardous areas.

  • Page 33: Connecting Mass 2100/Fc300

    Cable requirements ● When installing sensor cable, use cable with at least same degree of protection as the sensors. It is recommended to use cables supplied by Siemens: – blue cables for installation of intrinsically safe circuits in hazardous areas –...

  • Page 34: Transmitter Power Supply And I/Os Connection

    Connecting 4.2 Connecting MASS 2100/FC300 4.2.3 Transmitter power supply and I/Os connection 4.2.3.1 Connecting the current loop with or without HART communication (CH1) Note 4 to 20 mA output It is not required to use shielded cables for the pure 4 to 20 mA current output. Note HART communication It is recommended by the FieldComm Group (FCG) to use shielded cables for the HART...
  • Page 35 Connecting 4.2 Connecting MASS 2100/FC300 5. Connect wires to terminals using wiring tool. – Industrial enclosure: Active current output Passive current output ⑤ ⑥ ④ ⑤ Functional Earth Functional Earth Active current output Passive current output – Wallbox: Active current output Passive current output 6.

  • Page 36: Connecting The Modbus Or Profibus (Ch1)

    Connecting 4.2 Connecting MASS 2100/FC300 Note For Ex versions active or passive current output is preselected at ordering and cannot be changed. Non-Ex versions can be connected as either active or passive. Note Load Signal output: < 500 Ω at 14 to 24 VDC (active), 14 to 30 VDC (passive) Relay output: 30 VAC/VDC, 100 mA Passive signal input: 15 to 30 VDC, 2 to 15 mA 4.2.3.2...

  • Page 37: Connecting The Power Supply (Industrial Enclosure)

    Connecting 4.2 Connecting MASS 2100/FC300 5. Connect wires to terminals using wiring tool. – Industrial enclosure: Modbus or PROFIBUS DP/PA ④ In + (B) ⑤ In - (A) ⑥ Out + (B) ⑦ Out - (A) Functional Earth – Wallbox: Modbus or PROFIBUS DP/PA ④...
  • Page 38 Connecting 4.2 Connecting MASS 2100/FC300 3. Push cable through open gland and cable path. 4. Restore ferrule and tighten cap to lightly hold cable in place. 5. Connect ground to terminal and power to terminals L/+ and N/- using wiring tool in the manner shown below at right.

  • Page 39: Connecting The Power Supply (Wallbox)

    Connecting 4.2 Connecting MASS 2100/FC300 4.2.3.4 Connecting the power supply (Wallbox) 1. Open enclosure lid. 2. Unscrew power supply terminal protection cover screw. 3. Remove protection cover. 4. Remove blind plug and fit cable gland. 5. Push cable through open gland and cable path. 6.

  • Page 40: Connecting The Inputs And Outputs (Channels 2 To 4)

    Connecting 4.2 Connecting MASS 2100/FC300 7. Connect ground to terminal and power supply to terminals L/+ and N/- in the manner shown below at right using a screwdriver. Note The terminal box is detachable For easier access unplug the terminal box. After connecting the wires, plug the terminal box back in.
  • Page 41 Connecting 4.2 Connecting MASS 2100/FC300 5. Connect wires to terminals using wiring tool. Active current output Passive current output ⑫ ⑬ IO[3] (common) IO[3]- (passive) ⑪ ⑫ IO[3]+ (active) IO[3] (common) Functional Earth Functional Earth Termination example for channel 3 6.
  • Page 42 Connecting 4.2 Connecting MASS 2100/FC300 Factory configuration Factory configu‐ Software configuration Channel 2 Channel 3, ration Channel 4 Signal output Current Output Active Pulse Output ChXp- Frequency Output Digital output ChXC Digital output: ChXa+ ● Alarm Class ● Individual alarms ●...
  • Page 43 Connecting 4.2 Connecting MASS 2100/FC300 Factory configu‐ Software configuration Channel 2 Channel 3, ration Channel 4 Relay output Alarm Class Individual alarms One on/off valve ChX- Two on/off valves ChXC ChX+ Normally open Relay output Alarm Class Individual alarms One on/off valve ChX- Two on/off valves ChXC...

  • Page 44: Finishing The Transmitter Connection (Industrial Enclosure)

    Connecting 4.2 Connecting MASS 2100/FC300 4.2.3.6 Finishing the transmitter connection (Industrial enclosure) Connection check-up 1. Check individual wire installation by tugging firmly. 2. Firmly tighten cable glands and insert blanking plugs in unused cable entries. 3. Remove O-ring from lid. 4.

  • Page 45: Commissioning

    Commissioning Basic safety notes WARNING Improper commissioning in hazardous areas Device failure or risk of explosion in hazardous areas. ● Do not commission the device until it has been mounted completely and connected in accordance with the information in Technical data (Page 53). ●...
  • Page 46 Commissioning 5.1 Basic safety notes DANGER Toxic gases and liquids Danger of poisoning when venting the device: if toxic process media are measured, toxic gases and liquids can be released. ● Before venting ensure that there are no toxic gases or liquids in the device, or take the appropriate safety measures.

  • Page 47: Service And Maintenance

    ● Reliability of power supply, lightning protection, and grounds WARNING Impermissible repair of explosion protected devices Risk of explosion in hazardous areas ● Repair must be carried out by Siemens authorized personnel only. WARNING Dust layers above 5 mm Risk of explosion in hazardous areas.

  • Page 48: Cleaning

    Service and maintenance 6.2 Cleaning WARNING Leaks in the sample gas path Risk of poisoning. When measuring toxic process media, these can be released or collect in the device if there are leaks in the sample gas path. ● Purge the device as described in Commissioning (Page 45). ●...

  • Page 49: Maintenance And Repair Work

    Service and maintenance 6.3 Maintenance and repair work WARNING Electrostatic charge Risk of explosion in hazardous areas if electrostatic charges develop, for example, when cleaning plastic surfaces with a dry cloth. ● Prevent electrostatic charging in hazardous areas. Maintenance and repair work WARNING Maintenance during continued operation in a hazardous area There is a risk of explosion when carrying out repairs and maintenance on the device in a...
  • Page 50 Service and maintenance 6.3 Maintenance and repair work CAUTION Hot surfaces Risk of burns during maintenance work on parts having surface temperatures exceeding 70 °C (158 °F). ● Take corresponding protective measures, for example by wearing protective gloves. ● After carrying out maintenance, remount touch protection measures. CAUTION Hot parts in the device Temperatures that can burn unprotected skin may be present for some time after the device...

  • Page 51: Replacing The Device

    Service and maintenance 6.5 Return procedure WARNING Hot, toxic or corrosive process media Risk of injury during maintenance work. When working on the process connection, hot, toxic or corrosive process media could be released. ● As long as the device is under pressure, do not loosen process connections and do not remove any parts that are pressurized.

  • Page 52: Disposal

    – Number of returned devices/replacement parts – Reason for returning the item(s) ● Decontamination declaration (http://www.siemens.com/sc/declarationofdecontamination) With this declaration you warrant "that the device/replacement part has been carefully cleaned and is free of residues. The device/replacement part does not pose a hazard for humans and the environment."...

  • Page 53: Technical Data

    Technical data Power 7.1.1 Power Table 7-1 Power supply Description Specification Supply voltage ● 100 to 240 V AC, 47 to 63 Hz 30 VA ● 20 - 90 V DC 11 W Environmental conditions: ● Transient over voltages up to the levels of overvoltage category II ●...
  • Page 54 Technical data 7.2 Ex relevant parameters FCT030 Circuit type Active IIC Passive IIC Active IIB IO (Channel 2) 28 V 87 mA Active 0.61 W Terminal: IO2+ (8) 78 nF 61 nF 645 nF and IO2 (9) 1.46 mH 3.6 mH 15.7 mH 30 V Passive...
  • Page 55 Technical data 7.2 Ex relevant parameters FCT030 Circuit type Active IIC Passive IIC Relay Active IIB IO (Channel 4) 28 V 87 mA Active 0.61 W Terminal: IO4+ 78 nF 61 nF 59 nF 645 nF (14) and IO4 1.46 mH 3.6 mH 3.4 mH 15.7 mH...

  • Page 56: Bus Communication

    Technical data 7.4 Operating conditions Application with linear Application according to FISCO (IIB) Profibus = 30 V = 17.5 V Terminal (4) and (5) = 380 mA = 380 mA = 5.32 W = 258 pF = 258 pF = 2.3 μH = 2.3 μH Note External capacitance and inductance...

  • Page 57: Certificates And Approvals

    Technical data 7.5 Certificates and approvals Description Specification Altitude Up to 2000 m (6560 ft) Relative humidity [%] EMC performance EN/IEC 61326-1 (Industry) * Display can be unreadable below -20°C Table 7-4 Cleaning and sterilizing conditions Description Specification Cleaning method ●...
  • Page 58 Technical data 7.5 Certificates and approvals FC300 (can be installed in Zone 0) "Intrinsic safety" type of protection ATEX/IECEx II 1G Ex ia IIC T6…T3 Ga DEMKO 05 ATEX 138072X cCSAus (Canada, USA) Canada: Class I Division 1. Class I Div. 1 Grp. A, B, C, D. Ex ia IIC T6…T3 IIC Ga USA: Class I Division 1.

  • Page 59: Product Documentation And Support

    – "Download as html5, only PC": Open or save the manual in the HTML5 view on your PC You can also find manuals with the Mobile app at Industry Online Support (https:// support.industry.siemens.com/cs/ww/en/sc/2067). Download the app to your mobile device and scan the device QR code. Product documentation by serial number Using the PIA Life Cycle Portal, you can access the serial number-specific product information including technical specifications, spare parts, calibration data, or factory certificates.

  • Page 60: Technical Support

    In addition to our technical support, Siemens offers comprehensive online services at Service & Support (http://www.siemens.com/automation/serviceandsupport). Contact If you have further questions about the device, contact your local Siemens representative at Personal Contact (http://www.automation.siemens.com/partner). To find the contact for your product, go to "all products and branches" and select "Products &...

  • Page 61: Index

    Index Approval information nameplate General information nameplate Transmitter, 10 Transmitter, 9 Bus communication, 56 HART connecting, 34 Hazardous area Laws and directives, 15 Qualified personnel, 17 Cable requirements, 33 Hotline, (Refer to Support request) Catalog catalog sheets, 59 Certificates, 15, 59 Certificates and approvals, 57 Cleaning, 48 Installation...
  • Page 62 Index Nameplate Warning symbols, 15 FC300, 8 Warranty, 13 MASS 2100, 6 Nameplates Approval information, 10 General information, 9 Specific information, 10 Power supply, 53 PROFIBUS connecting, 36 Qualified personnel, 17 Rated operating conditions, 56 Return procedure, 51 Scope of delivery, 12 Sensor orientation, (See Installation) Service, 60 Service and support...

This manual is also suitable for:

Sitrans fct030Sitrans mass 2100Sitrans mass fc300Sitrans fSitrans fc300

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