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Pack 02
B U I L D
I N S T R U C T I O N S
STAGE 06: LEFT-SIDE OF GEARBOX AND TRANSMISSION JOINT
STAGE 07: RIGHT-SIDE OF ENGINE BLOCK
STAGE 08: PREPARING THE OIL PUMP, WATER PUMP AND CYLINDERS
STAGE 09: ATTACHING THE RIGHT CYLINDER HEAD
STAGE 10: ASSEMBLE AND FIT THE CRANKCASE TOP
STAGE 11: LEFT-SIDE OF ENGINE BLOCK
STAGE 12: BUILDING THE FUEL PUMP
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Related Manuals for Agora Models STEVE MCQUEEN'S ICONIC PORSCHE 917KH Pack 02
Summary of Contents for Agora Models STEVE MCQUEEN'S ICONIC PORSCHE 917KH Pack 02
- Page 1 Pack 02 B U I L D I N S T R U C T I O N S STAGE 06: LEFT-SIDE OF GEARBOX AND TRANSMISSION JOINT STAGE 07: RIGHT-SIDE OF ENGINE BLOCK STAGE 08: PREPARING THE OIL PUMP, WATER PUMP AND CYLINDERS STAGE 09: ATTACHING THE RIGHT CYLINDER HEAD STAGE 10: ASSEMBLE AND FIT THE CRANKCASE TOP STAGE 11: LEFT-SIDE OF ENGINE BLOCK...
- Page 2 Advice from the experts Spare screws are included with each part. Occasionally, you may be instructed to keep spare or unused screws for a later stage. Keep these spares in a safe place and label them correctly. Please make sure you don’t mix up the screws. They look quite similar, but the threads do vary slightly. Using the wrong screws may damage the parts.
- Page 3 STAGE 06: LEFT-SIDE OF GEARBOX AND TRANSMISSION JOINT Left gearbox housing Cardan socket Left-side mounting bracket Screw 1.7 x 3.5mm (x8) Transmission seal Screw 1.7 x 4mm (x7) Crosspiece Screw 1.7 x 5mm (x5) Transmission flexible joint Screw 2.0 x 4mm (x4) Flex disc (inner) Screw 2.0 x 3 x 5mm (x2) Flex disc (outer)
- Page 4 STAGE 06: LEFT-SIDE OF GEARBOX AND TRANSMISSION JOINT S T E P 1 Position the left mounting bracket (6B) on the left gearbox housing (6A) and secure it in place with BM screw. Take the crosspiece (6D) and fit it into the transmission flexible joint (6E) as shown.
- Page 5 STAGE 06: LEFT-SIDE OF GEARBOX AND TRANSMISSION JOINT S T E P 2 Fit the transmission seal (6C) onto the crosspiece (6D) and secure it with two FM screws. Don’t over tighten the FM screws as the joint should be free to move.
- Page 6 STAGE 06: LEFT-SIDE OF GEARBOX AND TRANSMISSION JOINT S T E P 3 Fit the outer flex disc (6G) onto the inner flex disc (6F) and secure it in place with two GM screws. Note the false ‘screw’ (orange arrow) on the outer disc. Take the cardan socket (4H) and align it with the outer flex...
- Page 7 STAGE 06: LEFT-SIDE OF GEARBOX AND TRANSMISSION JOINT S T E P 4 Push the transmission joint (6C) through the hole in the left gearbox housing (6A). Fix in place using a CM screw as shown. Position the left gearbox cover (6A) onto the right gearbox cover (4A) from Stage 4 and...
- Page 8 STAGE 06: LEFT-SIDE OF GEARBOX AND TRANSMISSION JOINT S T E P 5 Take the gearbox rear cover (5F) from Stage 5 and place it onto the end of the gearbox cover assembly (4A and 6A) as shown. Secure the rear cover using three FM screws. Next take the exhaust pipe bracket (5I) supplied in Stage 5 and fit it onto the gearbox rear cover (5F) as shown, then attach it using four IM screws.
- Page 9 STAGE 06: LEFT-SIDE OF GEARBOX AND TRANSMISSION JOINT S T A G E C O M P L E T E AGORAMODELS PORSCHE 917KH...
- Page 10 STAGE 07: RIGHT-SIDE OF ENGINE BLOCK Right engine block Cylinder bottom (x2) Camshaft gear housing Linking bracket Camshaft gear cover Screw 1.7 x 3.5mm (x3) Cylinder top (x2) Screw 2.0 x 4mm (x4) ASSEMBLY DIAGRAM AGORAMODELS PORSCHE 917KH...
- Page 11 STAGE 07: RIGHT-SIDE OF ENGINE BLOCK S T E P 1 Fit the cylinder tops You may wish to super (7D) onto the cylinder glue the cylinder parts bottoms (7E) to create to avoid splitting when two cylinders. securing them to the engine block.
- Page 12 STAGE 07: RIGHT-SIDE OF ENGINE BLOCK S T E P 3 Press together the camshaft gear housing (7B) and camshaft gear cover (7C), then fit it into the right engine block (7A) using the two pins on the housing as shown.
- Page 13 STAGE 07: RIGHT-SIDE OF ENGINE BLOCK S T A G E C O M P L E T E AGORAMODELS PORSCHE 917KH...
- Page 14 STAGE 08: PREPARING THE OIL PUMP, WATER PUMP AND CYLINDERS Water pump housing Cylinder top (x8) Oil pump Cylinder bottom (x8) Oil hose (x2) Screw 2.0 x 4mm (x4) Oil filter bracket Screw 2.0 x 3 x 5mm (x2) Oil filter cover Tweezers ASSEMBLY DIAGRAM AGORAMODELS...
- Page 15 STAGE 08: PREPARING THE OIL PUMP, WATER PUMP AND CYLINDERS S T E P 1 Press the pins of the You may wish to super cylinder tops (8F) into glue the cylinder parts the corresponding to avoid them splitting holes in the cylinder at a later stage.
- Page 16 STAGE 08: PREPARING THE OIL PUMP, WATER PUMP AND CYLINDERS S T E P 3 Position the water pump housing (8A) on the end of the right engine block (7A). Press the housing firmly while securing it in place with a CM screw as shown.
- Page 17 STAGE 08: PREPARING THE OIL PUMP, WATER PUMP AND CYLINDERS The right engine block mounted on the gearbox assembly. S T A G E C O M P L E T E AGORAMODELS PORSCHE 917KH...
- Page 18 STAGE 09: ATTACHING THE RIGHT CYLINDER HEAD Right cylinder head End shield (x 2) Spark plugs (x12 + 6 spares) Screw 1.7 x 3.5mm (x3) Intake cam cover Screw 1.7 x 5mm (x5) Exhaust cam cover To differentiate the intake cam cover (9C) from the exhaust cam cover (9D), note the appearance of the...
- Page 19 STAGE 09: ATTACHING THE RIGHT CYLINDER HEAD S T E P 1 Align the right The two cam covers have cylinder head (9A) different tabs to ensure they with the exhaust cam are fitted the right way round. cover (9D) and fix the parts together with two EP screws.
- Page 20 STAGE 09: ATTACHING THE RIGHT CYLINDER HEAD The cam covers and spark plugs should look like this once fitted. S T E P 3 Push one of the end shields (9E) into the end of the cylinder head (9A) with the rivets facing outwards (red arrow).
- Page 21 STAGE 09: ATTACHING THE RIGHT CYLINDER HEAD The cylinders and end shields should look like this once they have been fitted. S T E P 5 Align the cylinder head assembly with the right engine block (7A) as shown. Carefully fit in place, ensuring that the lugs from the two end shields (9E) fit into the corresponding...
- Page 22 STAGE 09: ATTACHING THE RIGHT CYLINDER HEAD S T A G E C O M P L E T E AGORAMODELS PORSCHE 917KH...
- Page 23 STAGE 10: ASSEMBLE AND FIT THE CRANKCASE TOP Crankcase top Distributor base (x2) Large pulley front Screw 2.0 x 4mm (x3) Large pulley back Screw 1.7 x 3 x 5mm (x2) Alternator (x2) Screw 1.7 x 3 x 5mm (x3) Front cover and shaft (x2) Screw 1.7 x 5mm (x6) Small pulley front (x2)
- Page 24 STAGE 10: ASSEMBLE AND FIT THE CRANKCASE TOP S T E P 1 Place a small pulley Note the orientation of back (10G) over the the O-ring and pulley. short shaft of a front cover and shaft (10E), followed by a small pulley front (10F).
- Page 25 STAGE 10: ASSEMBLE AND FIT THE CRANKCASE TOP The second alternator fits at the other end of the crankcase top in the same way. Drive an EP screw through to attach it. S T E P 3 Using the D-shaped plug as a guide, add the oil filter (8D) from Stage 8 onto the...
- Page 26 STAGE 10: ASSEMBLE AND FIT THE CRANKCASE TOP S T A G E C O M P L E T E AGORAMODELS PORSCHE 917KH...
- Page 27 STAGE 11: LEFT-SIDE OF ENGINE BLOCK Left engine block Cylinder bottom (x2) Camshaft gear housing Screw 1.7 x 3.5mm (x3) Camshaft gear cover Screw 2.0 x 5mm (x3) Cylinder top (x2) ASSEMBLY DIAGRAM AGORAMODELS PORSCHE 917KH...
- Page 28 STAGE 11: LEFT-SIDE OF ENGINE BLOCK S T E P 1 Press the pins of the You may wish to super cylinder bottoms (11E) glue the cylinder parts into the corresponding to avoid splitting when holes in the cylinder fixing them in place. tops (11D) to create two cylinders.
- Page 29 STAGE 11: LEFT-SIDE OF ENGINE BLOCK S T E P 3 Align the left engine block assembly with the right engine block (7A) as shown. Firmly push into position then attach with two JM screws. S T A G E C O M P L E T E AGORAMODELS PORSCHE 917KH...
- Page 30 STAGE 12: BUILDING THE FUEL PUMP Intake cam cover Fuel pump outer body Main gear Connector Fuel pump Toothed belt Side cover (x2) Injector nozzle (x15) Fuel pump housing Housing cover Secondary gear Screw 1.7 x 4mm (x6) Fuel pump base Screw 1.7 x 3 x 5mm (x3) Panel Screw 1.7 x 4mm (x3, silvered)
- Page 31 STAGE 12: BUILDING THE FUEL PUMP S T E P 1 Fit the secondary gear (12F) onto the shaft of the fuel pump (12C) in the orientation shown and secure in place with a DP screw. Align the connector (12J) with the fuel pump (12C), placing the two semi-circular notches (orange...
- Page 32 STAGE 12: BUILDING THE FUEL PUMP S T E P 3 Fit the assembly into the fuel pump housing (12E) and secure the parts together using two of the silvered JP screws. Next push the two pins of the housing cover (12M) into the holes of the fuel pump housing, then press the...
- Page 33 STAGE 12: BUILDING THE FUEL PUMP S T E P 5 Take the toothed belt (12K) and place it around the main and secondary gear (12B and 12F) of the fuel pump as shown. S T E P 6 Using sprue cutters, carefully detach twelve injector nozzles (12L) from their sprue at the points indicated by the red arrows.
- Page 34 STAGE 12: BUILDING THE FUEL PUMP S T A G E C O M P L E T E AGORAMODELS PORSCHE 917KH...
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