Table of Contents
Advertisement
Quick Links
Operators Manual
Installation, Operation & Service
Cook/Chill Direct Steam Mixer Kettles
MODELS: MKDL-40-CC
MKDL-60-CC
MKDL-80-CC
MKDL-100-CC
MKDL-125-CC
MKDL-150-CC
1333 East 179th St., Cleveland, Ohio, U.S.A. 44110
Enodis
Phone: (216) 481-4900 Fax: (216) 481-3782
Visit our web site at www.clevelandrange.com
SE95012 Rev. 1
Advertisement
Table of Contents
Related Manuals for Cleveland MKDL-125-CC
Summary of Contents for Cleveland MKDL-125-CC
- Page 1 Installation, Operation & Service Cook/Chill Direct Steam Mixer Kettles MODELS: MKDL-40-CC MKDL-60-CC MKDL-80-CC MKDL-100-CC MKDL-125-CC MKDL-150-CC 1333 East 179th St., Cleveland, Ohio, U.S.A. 44110 Enodis Phone: (216) 481-4900 Fax: (216) 481-3782 Visit our web site at www.clevelandrange.com SE95012 Rev. 1...
-
Page 2: Table Of Contents
TABLE OF CONTENTS Installation General ..........1 Inspection . - Page 3 Service Parts Warranty......... . . 13 Lubricator .
-
Page 4: Installation
18" CLEARANCE REQUIRED FOR SERVICE DRAW-OFF VALVE 6" 12" 12" MKDL-40-CC 22 1/8" MKDL-60-CC 22 1/8" MKDL-80-CC 22 1/8" MKDL-100-CC 21 3/4" MKDL-125-CC 21 3/4" MKDL-150-CC 21 3/4" Recommended Floor Drain Location 51" 31" 53" 31" 58" 31" 61" 31" 65"... -
Page 5: Moving Unit
Shim as required to make level with center console (front and back) 4"x4" or larger (front and back) Skid MOVING UNIT 1. While still on skid, move unit as close to final installation position as possible. 2. Prepare unit for lifting as shown in diagram. 3. -
Page 6: Electrical Service Connections
D/ Lower bridge. E/ Bridge pins should enter pin hole on kettle perfectly, If not return to step 1 and repeat leveling steps. F/ Raise bridge and swing to far right (for twin mixers only). G/ Repeat steps D and E (for twin mixers only). -
Page 7: Piping Schematic
PIPING SCHEMATIC STEAM IN STEAM REQUIREMENTS FOR KETTLES Kettle Cap. Kettle 25 psi Steam 265°F U.S. Gal. Dia. Lbs./Hr. 26" 29.5" 33" 36" 40" 40" Steam requirements are maximum per hour. If more than one unit is on the same line then add the steam usage for each one to reach a total. STEAM PIPE SIZING Required pipe length in feet/meters Steam Required... -
Page 8: Quality Assurance Checklist
QUALITY ASSURANCE Follow this list only after all other installation steps are completed. Some steps require the use of equipment. Follow operating instructions. The following will be performed before the unit is connected to utilities: 1. Visual Examine unit for scratches, dents, or other defects. 2. - Page 9 OPTIONAL CONTROLS Some units may not have the following items to test 13. Meter Complete this test using markings on mixer arm or a measuring strip if there are no markings on the unit. Test the meter at the following values up to capacity (Should be approx.
-
Page 10: Operating Instructions
OPERATING INSTRUCTIONS Operating Controls & Indicators ITEM NO. DESCRIPTION FUNCTION Air Quick Connect ..Connection for air to food pump. Air Regulator ... . .Opens and closes air operated product discharge valve (Item 10). Hand Wheel . -
Page 11: Operating Suggestions
Operating Suggestions Cleveland Range Mixer Kettles are simple and safe to operate. The following tips will allow you to maximize the use of your new mixer. 1. To achieve optimum performance on tilting kettles; Before applying steam to a cold kettle, open the DRAIN COCK (9) to drain condensate from the kettles jacket. -
Page 12: Discharge Valve
Discharge Valve 1. For air valve: turn AIR REGULATOR (2) clockwise to open, or counterclockwise to close. 2. For butterfly valve: push handle in and pull upwards to open. Adding Water Manually 1. Locate FAUCET SPOUT (13) over desired kettle. 2. -
Page 13: Mixer Kettle Operation Using Cal 9900
Heat Cooling Manual Output 1 Output 2 OUT1 OUT2 ALRM Setpoint Minus Sign MRC 7000 Controls Drawing (1 pen) Display OUT1 OUT2 ALRM ˚C ˚F Pen1 key - AUTO/MAN SCROLL Key AUTO HEAT AUTO COOL UP Key DOWN Key BYPASS ACTIVE Alarm ˚C ˚F... -
Page 14: Cleaning Instructions
CLEANING INSTRUCTIONS PRE-PRODUCTION SANITIZING PROCEDURE NOTE: The kettle must be sanitized prior to the daily production run. 1. Fill kettle to hemisphere and start the agitator. 2. Add 5.25% bleach to make a 50 ppm solution - refer to chart. Amount of water Amount (5.25%) of in the kettle... -
Page 15: Automatic Dump Valve
AUTOMATIC DUMP VALVE Daily - clean automatic dump valve as follows: Automatic Dump Valve To remove valve from kettle: 1. Place valve in open position. 2. Holding bottom of valve, loosen and remove sani-clamp (1). 3. Lower valve, and remove from body. 4. -
Page 16: Service Parts
SERVICE PARTS WARRANTY Our Company supports a worldwide network of Maintenance and Repair Centers. Contact your nearest Maintenance and Repair Centre for replacement parts, service, regarding the proper maintenance and repair of your cooking equipment In order to preserve the various agency safety certification (UL, NSF, ASME/Ntl. -
Page 17: Remote Control Assembly
REMOTE CONTROL ASSEMBLY NOTE: See SWITCH CONFIGURATIONS for applicable contact cartridge/capacitor combinations and part numbers ITEM NO. PART NO. KE53257 SE50354 SE50354 KE01820 SK50370 KE54402 KE01808 KE01809 KE01808 KE01810 KE01811 KE53136-1 KE53131 KE53132 FA11091 SK50315-1 KE95439 KE95439-1 DESCRIPTION Digital Counter ......... .1 Pen Tip, red (pkg. -
Page 18: Main Console Controls
MAIN CONSOLE CONTROLS NOTE: See SWITCH CONFIGURATIONS for applicable contact cartridge/capacitor combinations and part numbers ITEM NO. PART NO. KE52190 KE00860 KE53193 KE53377 KE01811 KE52180 FA10032 FA32002 FA20000 KE01809 KE95328 KE95328-1 DESCRIPTION Knob, Speed Control ........1 Cable and Bracket, Speed Control . -
Page 19: Switch Configuration
SWITCH CONFIGURATION INDEX Capacitor Contactor Cartridges PART NO. KE52074 KE53138-1 NOTE: Refer to Maintenance Section for Switch Disassembly Instructions. General Operation BYPASS ACTIVE 1. Turn MAIN POWER SWITCH to "ON". HEAT AUTO COOL Lifting & Lowering LIFT Bridge 1. Turn MIX/LIFT SWITCH to "LIFT". SPEED CONTROL 2. -
Page 20: Hydraulic Components
HYDRAULIC COMPONENTS ITEM NO. PART NO. KE51607 KE54834-10 SE50224 KE51608 KE54834-11 SE50224 KE51848 SE50241 SE50242 KE52124 KE51846 KE51938 KE53004 KE85006 KE51845 KE53005 KE51715 KE51716 KE52114 FA11286 DESCRIPTION Flow Control Valve ........... . .2 Solenoid Valve, 2 Way, 120 Volt . - Page 21 ITEM NO. PART NO. KE52115 CT50097 KE53962 KE51834 KE51875 KE52993 KE51889 KE52222 KE52223 KE52224 KE52190 KE52171 KE51844 FI05060 SE50280 FI05061 SE50094 KE51874 KE52382 KE00860 KE51622 FA95022 KE51623 SE50353 KE51624 KE50295 KE50294 FA95055-3 KE52304 KE52305 KE52306 KE52307 KE52308 KE52309 KE523091 KE523092 KE51925 KE51924 KE00935...
-
Page 22: Plumbing Assembly - 10" Console
PLUMBING ASSEMBLY - 10" CONSOLE ITEM NO. PART NO. KE00350 KE01212 FI00267 FI00629-31 FI00179 FI00629-36 FI00152 KE51653 KE51367 KE54834-3 SE50405 SE50406 KE54834-4 SE50410 SE50404 KE54834-8 SE50409 SE50404 FI00629-30 FI00063 KE51654 KE53008 FI00629-29 FI0062919 KE54834-5 SE50407 SE50401 KE54834-4 SE50410 SE50404 FI00629-4 FI00629-7 *NOTE: See SOLENOID VALVE MAINTENANCE section for further information. -
Page 23: Plumbing Assembly - 18" Console
PLUMBING ASSEMBLY - 18" CONSOLE ITEM NO. PART NO. FI00096 F100179 F105130 KE52702 KE52701 FI00151 FI00441 FI00363 KE54834-5 SE50407 SE50401 KE54834-4 SE50410 SE50404 FI00143 KE51653 KE51654 KE52666 UR50077 FA11052 FA11060 FI00178 FI05089 KE54834-2 SE50408 SE50404 *NOTE: See SOLENOID VALVE MAINTENANCE section for further information. DESCRIPTION Union . -
Page 24: Air System - 10" Console
AIR SYSTEM - 10" CONSOLE ITEM NO. PART NO. FA30512 FA32500 KE52697 KE52931 FI00266 FI00595-17 FI00178 FI00595-12 FI05047 KE52342 FI05167 KE52815 KE52895 KE52339 KE52932 FA32006 FA21006 FA11091 KE53209 KE53210 KE52031 KE53251 FA11144 FI05166 KE54280 KE53215 DESCRIPTION Spacer ............1 Tooth lockwasher . -
Page 25: Manual Tilt - 10" Console
MANUAL TILT - 10" CONSOLE ITEM NO. PART NO. KE51730 KE50375 FA19501 KE00508 FA95007 FA05002-6 FA95006 FA19186 KE00151 KE52833 KE00699 FA19177 FA20047 KE52191 KE52193 KE50315 FA95005 FA95008 FA30088 KE52192 DESCRIPTION Tilt Shaft Bearing ..........1 Tilt Shaft, Small Gear . -
Page 26: Power Tilt - 10" Console
POWER TILT - 10" CONSOLE... -
Page 27: Power Tilt - 10" Console
POWER TILT - 10" CONSOLE ITEM NO. PART NO. KE51007 KE50581 KE52192 KE52193 KE52191 FA30088 FA30088 FA95008 SE00028 KE50315 FA95005 KE51730 KE00151 KE52833 KE00699 FA95007 FA05002-6 FA95006 FA19186 FA19177 FA20047 KE50582 KE50583 KE52832 SK50055-1 SK50054-1 KE50579 FA05002-34 KE50580 KE53137-3 KE53184 KE53138-1 *NOTE: See SOLENOID VALVE MAINTENANCE section for further information. -
Page 28: Water Meter Assembly - 18" Console
WATER METER ASSEMBLY - 18" CONSOLE... - Page 29 WATER METER ASSEMBLY - 18" CONSOLE ITEM NO. PART NO. FI05181 KE00350 Fl00629-5 FI00063 FI05128 F100151 F105029 KE54834-5 SE50407 SE50401 Fl00629-3 Fl00629-4 FI00363 FI00063 KE51861 KE52002 FI00062 KE52173 KE51391 FI00179 FI05074 FI05075 FI00629-36 FA11091 FI05151 Fl05153 KE51369 SE00028 KE95321 KE95322 SD50097 KE51585 KE50825-7...
-
Page 30: Electrical Component Assembly
ELECTRICAL COMPONENT ASSEMBLY ITEM NO. PART NO. KE50343-8 KE52710 KE52835 KE50753-10 KE51139 SK50445 KE52936 KE50750-1 KE51982 KE52055 KE52051 SK50055-1 SK50054-1 KE53838-5 KE53838-6 FA10133 FA10135 FA10239 FA12500 FA10245 FA10362 FA32004 FA32005 FA32006 FA20002 15 21 15 6 22 17 13 DESCRIPTION Component Mounting Plate . -
Page 31: Flush Piston Valve
FLUSH PISTON VALVE ITEM NO. PART NO. DESCRIPTION FA05000 "O" Ring, Cylinder Head ........1 KE52345 Piston Shaft . -
Page 32: Butterfly Valve
BUTTERFLY VALVE ITEM NO. PART NO. DESCRIPTION 1. - 7. KE51603 Butterfly Valve, 2" (includes housing) ......1 KE52286 Butterfly Valve, 3"... -
Page 33: Main Component Reference Chart
MAIN COMPONENT REFERENCE CHARTS Valves: KETTLE PRES- STEAM SAFETY SIZE SURE TRAP VALVE GALLONS 1/2" NPT 3/4" x 3/4" KE51248 KE51720 1/2" NPT 3/4" x 3/4" 60-80 KE51248 KE51720 1/2" NPT 1-1/4" x 1-1/4" 100-125 KE51248 KE53144 1/2" NPT 1-1/4" x 1-1/4" KE51248 KE53144 1/2"... -
Page 34: Yearly Maintenance
MAINTENANCE INSPECTION AND MAINTENANCE CHECK LIST Cleveland Range equipment requires little preventative maintenance. We do however provide the following chart as a guide line for inspection and maintenance to keep your unit functioning at 100%. MONTHLY INSPECTIONS Item Item Switches... -
Page 35: Mrc 7000 Enable Mode Procedure
MRC 7000 ENABLE MODE PROCEDURE (1&2 PEN) Reference page #36 in the MRC 7000 Installation, Wiring, Operation Manual, Form 2877, Edition 6, May 1994 update. To prevent tampering, your programmer comes from the factory with the programming modes turned " oFF ". If adjustment is required then the modes must be turned "... -
Page 36: Airline Lubricator Oil Filling Procedure
AIR LINE LUBRICATOR OIL FILLING PROCEDURE 1. Disconnect air supply and bleed system. 2. Remove cover on console (see PARTS LIST - PNEUMATIC COMPONENTS). 3. Check for oiler location. 4. Inspect oil level in bowl. Filler 5. Remove filler cap. 6. -
Page 37: Re-Installing Speed Control Cable
RE-INSTALLING SPEED CONTROL CABLE Speed Control Assembly 1. Turn sprocket of speed control so that wire."A" is fully extended towards shaft "B". 2. Insert end of cable through bracket "C". 3. Insert wire so it protrudes approximately 1/2" to 5/8" through hole in bolt "D". Tighten bolt and bend end of wire. -
Page 38: Lubrication
LUBRICATION Lubricate the following parts every three months to insure smooth operation and reduce wear. MIXER BRIDGE HOUSING There are two grease nipples on the mixer Front Back bridge swivel housing Cover Cover which are accessed by removing the front Grease and back covers on Nipples... -
Page 39: Solenoid Valve Maintenance
SOLENOID VALVE MAINTENANCE Solenoid Valve Exploded View Drawing Ordering Information Parts marked with an asterisk (*) in the Solenoid Valve Exploded View Drawing are supplied in the Rebuild Kits. Valve# Rebuild (Description) CT50182 (2", 120V/60 Hz.) SE50400 CT50244 (1", 120V/60 Hz.) SE50402 CT50245 (1", 120V/60 Hz.) -
Page 40: Valve Disassembly
Coil Replacement WARNING: Turn off electrical power supply. 1. Disconnect coil lead wires and green grounding wire if present. 2. Remove retaining clip, nameplate and housing. WARNING: When metal retaining clip disengages, it will spring upward. 3. Slip spring washer and coil off the solenoid base subassembly. -
Page 41: Wiring Diagram
WIRING DIAGRAM... -
Page 42: Flow Path For Hydraulic System
FLOW PATH FOR HYDRAULIC SYSTEM 2 Way Solenoid Valve Hydraulic Cylinder Variable Restrictor Valve Hydraulic Hydraulic Motor To Tank Relief Valve set at 1000 psi To Tank Check Valve Motor 3 Way Solenoid Valve Pump... -
Page 43: Spare Parts List
SPARE PARTS LIST ITEM ON. DESCRIPTION Spare Parts SE50426 Air Filter Element SE50428 "O" Ring for Air Filter KE52895 Air Regulator KE52936 Fuse KE01808 Switch Assembly - On/Off - Maintained KE01809 Switch Assembly - On/Off/On - Maintained KE01810 Switch Assembly - Momentary Spring Return KE01811 Switch Assembly - Momentary Spring Return KE52074...
Need help?
Do you have a question about the MKDL-125-CC and is the answer not in the manual?
Questions and answers