Cleveland KEL-40 Operator's Manual
Electric floor model kettles
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Also See for KEL-40:
- Operator's manual (50 pages) ,
- Installation, operation and repair manual (35 pages) ,
- Installation, operation, maintenance, parts (32 pages)
Table of Contents
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Operators Manual
Installation, Operation & Service
Electric Floor Model Kettles
For units built after August 1999
MODELS:
KEL-25, KEL-30, KEL-40, KEL-40-SH, KEL-60, KEL-80, KEL-100
KEL-25-T, KEL-40-T, KEL-60-T, KEL-80-T, KEL-100-T
KEL-40-SH, KEL-40-TSH, KEL-60-SH, KEL-60-TSH
1333 East 179th St.
Cleveland, Ohio
U.S.A. 44110
Phone: (216) 481-4900 Fax: (216) 481-3782
Visit our web site at www.clevelandrange.com
SE95036 Rev. 2
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Table of Contents
Related Manuals for Cleveland KEL-40
Summary of Contents for Cleveland KEL-40
- Page 1 Operators Manual Installation, Operation & Service Electric Floor Model Kettles For units built after August 1999 MODELS: KEL-25, KEL-30, KEL-40, KEL-40-SH, KEL-60, KEL-80, KEL-100 KEL-25-T, KEL-40-T, KEL-60-T, KEL-80-T, KEL-100-T KEL-40-SH, KEL-40-TSH, KEL-60-SH, KEL-60-TSH 1333 East 179th St. Cleveland, Ohio U.S.A. 44110 Phone: (216) 481-4900 Fax: (216) 481-3782 Visit our web site at www.clevelandrange.com...
- Page 2 TABLE OF CONTENTS Installation General ..........1 Inspection .
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Page 3: Inspection
2. As soon as damage is discovered or suspected, notify the carrier that delivered the shipment. KEL-30 25 3/8” 37” 6 3/4” 12 3/4” KEL-40 28 5/8” 40” 7 3/4” 13 3/4” 3. Arrange for the carrier's representative to examine the damage. -
Page 4: Recommended Floor Drain Detail
RECOMMENDED FLOOR Note: Maximum voltage for LVD (low voltage directive for Europe) to be 440 volts for CE DRAIN DETAIL marked appliances. RECOMMENDED FLOOR THREE SINGLE DRAIN FLOOR SLOPE 1" IN 4' PHASE PHASE YELLOW YELLOW BLACK BLACK 4" MINIMUM, PIPE DRAIN 6"... -
Page 5: Installation Checks
INSTALLATION CHECKS when the kettle is upright. If the red light remains lit in the upright position, it indicates a low water Although the kettle has been thoroughly tested condition, and water must be added to the before leaving the factory, the installer is reservoir before the kettle can be operated. -
Page 6: Operating Instructions
OPERATING INSTRUCTIONS CONTROL PANEL KE95555-2-A CONTROL PANEL TILTING KETTLE STATIONARY KETTLE General Parts Drawing ITEM # DESCRIPTION FUNCTION On-Off Switch/Solid State Turns kettle ON/OFF and allows the operator to adjust the kettle Temperature Control temperature in increments from 1 (Min.) to 10 (Max.). (see Temperature Range Chart in the Operating Instructions section on page 5 of this manual). -
Page 7: Operating The Kettle
OPERATING THE KETTLE 4. Place food product into the kettle. The Heat Indicator Light (Green) (2) will cycle on and DO NOT LEAN ON OR PLACE OBJECTS ON off indicating the elements are cycling on and KETTLE LIP. SERIOUS INJURY COULD RESULT off to maintain the set temperature. -
Page 8: Cleaning Instructions Care & Cleaning
CLEANING INSTRUCTIONS CARE AND CLEANING c) In a sink, wash and rinse the inside of the valve body using a nylon brush. Your kettle must be cleaned regularly to maintain d) Reassemble the draw-off valve by its fast, efficient cooking performance, and to reversing the procedure for disassembly. -
Page 9: Faucet Assembly
3/4" Spout (KEL-25-T) ... .1 KE50825-2 3/4" Spout (KEL-40/60/80/100-T) ..1 FA95022 Retaining Ring ....1 FA05002-19 "O"... -
Page 10: Hinge Assembly
HINGE ASSEMBLY ITEM NO. PART NO. DESCRIPTION QTY. 1. - 11 KE50597-1 Hinge Assembly - up to 40 gal........1 KE50597-2 60 &... -
Page 11: Kettle Bottom & Side
KETTLE BOTTOM & SIDE Element Terminals 15 13... -
Page 12: Kettle Bottom & Side
KETTLE BOTTOM & SIDE ITEM NO. PART NO. DESCRIPTION QTY. KE50556-1 Probe, Water Level ..........1 KE51723 Safety Valve, 50 PSI, 1/2"... -
Page 13: Control Console Components - Hand Tilt
CONTROL CONSOLE COMPONENTS - HAND TILT KEL-T (hand tilt) A... -
Page 14: Control Console Components - Hand Tilt
CONTROL CONSOLE COMPONENTS - HAND TILT ITEM NO. PART NO. DESCRIPTION QTY. FA11134 Screw, 10-24 x 3/8" SS ......... .2 KE50325 Gear Box Lid . -
Page 15: Control Console Components - Power Tilt
CONTROL CONSOLE COMPONENTS - POWER TILT KEL-T (power tilt) A... -
Page 16: Control Console Components - Power Tilt
CONTROL CONSOLE COMPONENTS - POWER TILT ITEM NO. PART NO. DESCRIPTION QTY. KE503252 Gear Box Lid ..........1 FA11134 Screw, 10-24 x 3/8"... -
Page 17: Trunnion Assembly
TRUNNION ASSEMBLY For Spring Assist Lid Only ITEM PART DESCRIPTION QTY. KE00354 Trunnion Bearing Casting ... . .1 KE00354-D Trunnion Bearing Casting ... . .1 (without roller bearings, used prior to July 1984) KE51711 Roller Bearing . -
Page 18: Spare Parts List
SPARE PARTS LIST ITEM ON. DESCRIPTION QTY. QTY. DOMESTIC OVERSEAS Refer to page 9, Kettle Bottom& Side for parts drawing KE00458 Solid State Control Box KE50753-7 Relay, 12 VDC KE50750-5 Contactor, 208/240V, 60 Amp. (special high wattage kettles - 6 elements) KE53838-11 Transformer, 380-415 to 120-220V SE00114... - Page 19 MAINTENANCE ALL SERVICE MUST BE PERFORMED BY A QUALIFIED SERVICE TECHNICIAN. Cleveland Range equipment requires little preventative maintenance. We do however provide the following chart as a guideline for inspection and maintenance to keep your unit functioning at 100%. INSPECTION AND MAINTENANCE CHECK LIST The following check should be completed every six months or more frequently if unit is in a high volume facility.
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Page 20: Calibrating Procedure
CALIBRATING PROCEDURE DANGER: PRESSURE RELIEF VALVE WILL EXHAUST HIGH Insure the unit has a vacuum before you begin TEMPERATURE STEAM. CONTACT calibrating procedures. If unit requires venting refer WITH SKIN COULD RESULT IN to Kettle Venting Instructions on page 19 of this SERIOUS BURNS. -
Page 21: Reservoir Fill Procedures
RESERVOIR FILL 3. Remove Guard Bracket (A). 4. Pull Pressure Relief Valve (B) open to insure vessel PROCEDURES is not pressurized. The kettle's water level must be maintained at the proper level to 5. Remove Pressure Relief Valve (B). submerge the heater elements. Under normal operating 6. -
Page 22: Vacuum Leak Test Procedure
VACUUM LEAK TEST PROCEDURE WATER LEVEL PROBE If the kettle will not hold vacuum, test for leaks at: PRESSURE A. Water Level Probe (Remove bottom cover). GAUGE B. Pressure Relief Valve. C. Pressure Gauge. LEAK TEST PROCEDURE: 1. Heat kettle until unit cycles off. 2. -
Page 23: Diagnostic Guide
DIAGNOSTIC GUIDE This section contains servicing information intended for use by Authorized Service Personnel. NOTE 1: If Fault Isolation Procedure is required, be sure to start at step #1. NOTE 2: On table type kettles the entire control mounting panel may be removed from kettle control housing for easier troubleshooting and parts replacement. - Page 24 Measure continuity of ON/OFF switch/ Go to step #10. temperature control. Is it operating Replace defective ON/OFF switch/ properly? temperature control. Unplug control box and measure the Go to step #11. resistance across potentiometer. Is it Replace defective potentiometer approximately 0 ohms at maximum (ON/OFF switch/temperature control) setting and 50,000 ohms at minimum? Remove edge connector from control...
- Page 25 Remove kettle thermistor and allow to Replace defective thermistor cool. Remove edge connector from control box. Test resistance across edge connector's pins #2 and #7. Is it approximately 100,000 ohms? Turn the potentiometer on the control box Kettle is operating correctly. clockwise to increase the maximum Spray contact cleaner on control operating temperature.
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Page 26: Wiring Diagrams
WIRING DIAGRAM 200-240v OUTSIDE OF NORTH AMERICA... -
Page 27: Wiring Diagrams
WIRING DIAGRAM 380-600v OUTSIDE OF NORTH AMERICA... -
Page 28: Symbol Legend
✔ ✔ Symbol Legend (page 1 of 2) ✔ ✔ ✔ ✔ ❐ English ❐ French ❐ Spanish ❐ Italian ❐ German ❐ Chinese-Simplified ❐ Chinese-Traditional ✔ ✔ RISK OF ELECTRICAL SHOCK DANGER DE SECOUSSE ÉLECTRIQUE PELIGRO DE ELECTROCHOQUE PERICOLO DI SCOSSA STROMSCHLAG-GEFAHR ✔... -
Page 29: Symbol Legend
Symbol Legend (page 2 of 2) ✔ ✔ ❐ English ❐ French ❐ Spanish ❐ Italian ❐ German ❐ Chinese-Simplified ❐ Chinese-Traditional AUTOMATIC TEMPERATURE CONTROL LOW WATER COMMANDE AUTOMATIQUE DE LA TEMPÉRATURE NIVEAU BAS DE L'EAU AJUSTE AUTOMATICO DE TEMPERATURA NIVEL DE AGUA BAJO CONTROLLO AUTOMATICO TEMPERATURA LIVELLO BASSO...
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