Belden Hirschmann MACH1000 Series User Manual
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Belden Hirschmann MACH1000 Series User Manual

Industrial ethernet ruggedized switch
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User Manual
Installation
Industrial Ethernet Ruggedized Switch
MACH1000 Family
USB
V.24
LS
RM
StandBy
P
R1 R2
FAULT
MACH 1020
5
MACH1020
USB
V.24
LS
1
P
RM
StandBy
2
R1 R2
FAULT
MACH 1030
5
MACH1030
USB
USB
V.24
V.24
1
P
P
RM
RM
StandBy
StandBy
2
R1 R2
R1 R2
FAULT
FAULT
MACH 1000
5
MACH1032
USB
USB
V.24
V.24
LS
1
1
3
RM
RM
StandBy
StandBy
P
P
LS
2
2
R1 R2
R1 R2
FAULT
FAULT
MACH 1000
5
5
MACH1132
Installation MACH1000
Release 07 08/2022
DA
LS
DA
3
4
7
8
6
9
10
DA
LS
DA
7
8
3
4
6
9
10
7
8
3
4
6
9
10
DA
LS
DA
4
4
7
8
3
DA
6
6
9
10
11
12
15
16
LS
DA
LS
DA
13
14
17
18
12
11
15
16
LS
DA
LS
DA
14
13
17
18
12
11
15
16
LS
DA
LS
DA
14
13
17
18
11
12
15
16
LS
DA
LS
DA
13
14
17
18
P
RM
StandBy
1
3
5
7
9 11 13 15 17 19 21 23
R1 R2
FAULT
2
4
6
8 10 12 14 16 18 20 22 24
ETHERNET Service Port
LS
DA
LS
19
20
23
21
22
25
LS
DA
LS
23
19
20
25
21
22
23
19
20
25
21
22
22
19
20
23
21
22
25
Technical support
https://hirschmann-support.belden.com
DA
24
26
DA
24
26
24
26
24
26

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Summary of Contents for Belden Hirschmann MACH1000 Series

  • Page 1 R1 R2 R1 R2 FAULT FAULT MACH 1000 StandBy 9 11 13 15 17 19 21 23 R1 R2 FAULT 8 10 12 14 16 18 20 22 24 ETHERNET Service Port MACH1132 Installation MACH1000 Technical support Release 07 08/2022 https://hirschmann-support.belden.com...
  • Page 2 The naming of copyrighted trademarks in this manual, even when not specially indicated, should not be taken to mean that these names may be considered as free in the sense of the trademark and tradename protection law and hence that they may be freely used by anyone. ©...

  • Page 3: Table Of Contents

    Contents Safety instructions About this Manual Description General device description Combination options Description of the device variants 1.3.1 Port assignment 1.3.2 Front view MACH1000 with 2 × Gigabit ports 1.3.3 Front view MACH1000 with 4 × Gigabit ports (SFP) 1.3.4 Front view MACH1000 with 4 Gigabit ports (2 × SFP and 2 ×...
  • Page 4 Checking the package contents Installing an SFP transceiver (optional) Wiring of the terminal blocks for supply voltage and signal contact 2.3.1 Connecting the voltage supply terminals (power supply units “C” and “G”) 2.3.2 Connecting the plugged voltage supply (power supply units “L” and “M”) 2.3.3 Wiring the signal contact Installing and grounding the device 2.4.1 Mounting in a switch cabinet...

  • Page 5: Safety Instructions

    Safety instructions WARNING UNCONTROLLED MACHINE ACTIONS To avoid uncontrolled machine actions caused by data loss, configure all the data transmission devices individually. Before you start any machine which is controlled via data transmission, be sure to complete the configuration of all data transmission devices. Failure to follow these instructions can result in death, serious injury, or equipment damage.
  • Page 6  If you are operating the device in a 19" switch cabinet: install sliding/ mounting rails for supporting the weight of the device.  When you are selecting the installation location, make sure you observe the climatic threshold values specified in the technical data. ...
  • Page 7  Qualified personnel are familiar with appropriate measures against these hazards in order to reduce the risk for themselves and others.  Qualified personnel receive training on a regular basis. National and international safety regulations   Verify that the electrical installation meets local or nationally applicable safety regulations.
  • Page 8  The cross-section of the protective conductor is the same size as or bigger than the cross-section of the power supply cables.  The cables used are permitted for the temperature range of the application case.  Relevant for North America: For use in Class 2 circuits, the copper wire conforms to class 1, 140/167 °F or 167 °F (60/75 °C or 75 °C).
  • Page 9 Use in Hazardous Locations  Relevant for use in explosion hazard areas of the Hazardous Locations category (Class I, Division 2): This device is only suitable for use in explosion hazard areas of category “Class I, Division 2, Groups A, B, C, D” or for use in non-explosion hazard areas.
  • Page 10 Installation MACH1000 Release 07 08/2022...
  • Page 11 Installation MACH1000 Release 07 08/2022...
  • Page 12 CE marking  The labeled devices comply with the regulations contained in the following European directive(s): 2011/65/EU and 2015/863/EU (RoHS) Directive of the European Parliament and of the Council on the restriction of the use of certain hazardous substances in electrical and electronic equipment.
  • Page 13 Supplier's Declaration of Conformity 47 CFR § 2.1077 Compliance Information MACH1000 U.S. Contact Information Belden – St. Louis 1 N. Brentwood Blvd. 15th Floor St. Louis, Missouri 63105, United States Phone: 314.854.8000 This device complies with part 15 of the FCC Rules. Operation is subject...

  • Page 14: About This Manual

    About this Manual The “Installation” user manual contains a device description, safety instructions, a description of the display, and the other information that you need to install the device. The following manuals are available as PDF files for download on the Internet https://www.doc.hirschmann.com/ ...

  • Page 15: Key

    The symbols used in this manual have the following meanings:  Listing Work step   Subheading Installation MACH1000 Release 07 08/2022...

  • Page 16: Description

    Description General device description You can choose from a wide range of variants. You have the option to set up your device individually based on different criteria:  Number of ports  Transmission speed  Types of connectors  Temperature range ...

  • Page 17: Combination Options

    3. You have numerous options of combining the device characteristics. You can determine the possible combinations using the configurator which is available in the Belden Online Catalog https://catalog.belden.com on the web page of the device.
  • Page 18 Position Characteristic Characte Property ristic value 9 ... 10 10/100/1000 Mbit/s ports Not present (in MAR1020) 1 + 2 or 1 to 4 2 × Combo port (SFP slot: 100/1000 Mbit/s, alternatively twisted pair RJ45 socket: 10/ 100/1000 Mbit/s) 2 × 2 Gigabit Ethernet ports SFP slot 1000 Mbit/s 2 ×...

  • Page 19: Description Of The Device Variants

    Position Characteristic Characte Property ristic value Type of power supply unit 2 9 Not present Specification of types Approvals CE, UL 508, ISA 12.12.01- Class I, Div. 2, GL, IEC 61850, IEEE 1613 Substation, EN 50121-4 Railway (along track), NEMA TS2 CE, UL 508, ISA 12.12.01- Class I, Div.

  • Page 20: Port Assignment

    The device variants MAR1030-..., MAR1032-..., MAR1130-... and MAR1132- ... are MACH1000 ruggedized switches with 2 × or 4 × Gigabit ports (10/100/ 1000 Mbit/s) and a selectable number (up to 24 ×) of Fast Ethernet ports (10/ 100 Mbit/s) as required. You have the option to choose the media for the Fast Ethernet ports 1 ...

  • Page 21: Front View Mach1000 With 2 × Gigabit Ports

    1.3.2 Front view MACH1000 with 2 × Gigabit ports MACH 1000 V.24 StandBy R1 R2 FAULT MACH 1000 Figure 2: 1 - LED display elements 2 - USB interface 3 - V.24 connection for external management 4 - See following table, column 1 5 - See following table, column 2 Gigabit Ethernet Fast Ethernet...

  • Page 22: Front View Mach1000 With 4 × Gigabit Ports (Sfp)

    1.3.3 Front view MACH1000 with 4 × Gigabit ports (SFP) MACH 1000 V.24 V.24 StandBy StandBy R1 R2 R1 R2 FAULT FAULT MACH 1000 Figure 3: 1 - LED display elements 2 - USB interface 3 - V.24 connection for external management 4 - See following table, column 1 5 - See following table, column 2 Gigabit Ethernet...

  • Page 23: Front View Mach1000 With 4 Gigabit Ports (2 × Sfp And 2 × Rj45)

    1.3.4 Front view MACH1000 with 4 Gigabit ports (2 × SFP and 2 × RJ45) MACH 1000 V.24 V.24 StandBy StandBy R1 R2 R1 R2 FAULT FAULT MACH 1000 Figure 4: 1 - LED display elements 2 - USB interface 3 - V.24 connection for external management 4 - See following table, column 1 5 - See following table, column 2...

  • Page 24: Front View Mach1000 With Poe

    1.3.5 Front view MACH1000 with PoE MACH 1000 V.24 V.24 StandBy StandBy R1 R2 R1 R2 FAULT FAULT MACH 1000 Figure 5: 1 - LED display elements 2 - USB interface 3 - V.24 connection for external management 4 - See below table 2, column 1 5 - See below...

  • Page 25: Views Mach1000, Ports On The Back

    1.3.6 Views MACH1000, ports on the back MACH 1000 StandBy 9 11 13 15 17 19 21 23 R1 R2 FAULT 6 8 10 12 14 16 18 20 22 24 ETHERNET Service Port Figure 6: Front panel: 1 - LED display elements 2 - Diagnosis port MACH 1000 V.24...

  • Page 26: Connections For Voltage-Carrying Lines

    1.3.7 Connections for voltage-carrying lines The supply voltage is electrically isolated from the casing. A device has one or two internal power supply units. Each power supply unit has a connection for the supply voltage and a connection for the signal contact.
  • Page 27  4 Supply voltage Spring-loaded terminal connection  3-pin 5 Grounding screw Table 4: Connections for voltage-carrying lines: rear view of the device variants with terminal connections a. In devices without PoE, power supply unit 2 is optional. It is used for redundant voltage supply.

  • Page 28: Support Of Poe

    1.3.8 Support of PoE The MACH 1000 device variants MAR1022-..., MAR1032-..., MAR1132-... and MAR 1132-... support Power over Ethernet (PoE) in accordance with IEEE 802.3af. They allow the connection and remote supply of, for example, IP telephones (Voice over IP), webcams, sensors, printer servers and WLAN access points via 10BASE-T/100BASE-TX.

  • Page 29: 10/100/1000 Mbit/S Twisted Pair Port

    1.4.1 10/100/1000 Mbit/s twisted pair port This port is an RJ45 socket. The 10/100/1000 Mbit/s twisted pair port allows you to connect network components according to the IEEE 802.3 10BASE-T/100BASE-TX/ 1000BASE-T standard. This port supports:  Autonegotiation  Autopolarity  Autocrossing (if autonegotiation is activated) ...

  • Page 30: 1000 Mbit/S F/O Port

    1.4.3 1000 Mbit/s F/O port This port is an SFP slot. The 1000 Mbit/s F/O port offers you the ability to connect network components according to the IEEE 802.3 100BASE-SX/1000BASE-LX standard. This port supports:  Autonegotiation Delivery state: Autonegotiation activated Note: On the MACH1030 with 2 ×...

  • Page 31: Pin Assignments

    1.4.6 Pin assignments RJ45 10/100 Mbit/s 1000 Mbit/s MDI mode BI_DA+ Positive V TX− BI_DA− Positive V BI_DB+ Negative V — BI_DC+ Positive V — BI_DC− Positive V RX− BI_DB− Negative V — BI_DD+ Negative V — BI_DD− Negative V MDI-X mode BI_DB+ Negative V...

  • Page 32: Display Elements

    Display elements After the supply voltage is set up, the software starts and initializes itself. Afterwards, the device performs a self-test. During this process, various LEDs light up. The process takes around 60 seconds. V.24 StandBy R1 R2 FAULT MACH 1000 Figure 8: Display elements MACH1000, device variants with ports in front 1- Display elements device status 2 - Display elements port status...
  • Page 33 The following table applies only to device variants with one power supply unit: Display Color Activity Meaning Supply voltage none Supply voltage is too low green lights up Supply voltage is on The following table applies to every device variant: Display Color Activity Meaning...

  • Page 34: Port Status

    LED Display Color Activity Meaning Signal contact 2 yellow lights up The signal contact is closed in manual operation. none The signal contact is open in manual operation. Applies to software release 06.0.00 and higher: Display Color Activity Meaning Signal contact 1 yellow lights up The signal contact is open.

  • Page 35: Usb Interface

    VT100 terminal settings Handshake Parity none The interface casing is electrically connected to the front panel. The V.24 interface is not electrically insulated from the supply voltage. RJ11 RJ11 n.c. Figure 10: Pin assignment of the V.24 interface and the DB9 plug Note: You will find the order number for the terminal cable, which is ordered separately, in the Technical Data section (see on page 52 “Technical...

  • Page 36: Signal Contact

    Signal contact Depending on the device variant (equipped with one or two power supply units), one or two signal contacts are available.  The signal contact is a potential-free relay contact. The device allows you to perform remote diagnosis via the signal contact. In the process, the device signals events such as a line interruption.

  • Page 37: Installation

    Installation The devices have been developed for practical application in a harsh industrial environment. On delivery, the device is ready for operation. Perform the following steps to install and configure the device:  Checking the package contents  Installing an SFP transceiver (optional) ...

  • Page 38: Wiring Of The Terminal Blocks For Supply Voltage And Signal Contact

    Perform the following work steps:  Take the SFP transceiver out of the transport packaging (1).  Remove the protection cap from the SFP transceiver (2).  Push the SFP transceiver with the lock closed into the slot until it latches in (3).
  • Page 39 Relay -/N +/L Relay -/N +/L Figure 13: Power supply unit G (see on page 52 “General technical data”): AC voltage (pictured above) or DC voltage (pictured below) Connecting 1 - Supply voltage 2 - Signal contact Connection Type “C” Type “G”...
  • Page 40 -/N +/L Figure 14: Connecting the supply voltage via the 3-pin spring-loaded terminal 1 - Field connection terminal for supply voltage 2 - Terminal lock  Connect the wires according to the pin assignment on the device with the clamps. Installation MACH1000 Release 07 08/2022...

  • Page 41: Connecting The Plugged Voltage Supply (Power Supply Units "L" And "M")

    2.3.2 Connecting the plugged voltage supply (power supply units “L” and “M”) WARNING ELECTRIC SHOCK Connect only a supply voltage that corresponds to the type plate of your device. Failure to follow these instructions can result in death, serious injury, or equipment damage.

  • Page 42: Wiring The Signal Contact

    Relay Relay -/N +/L -/N +/L Figure 16: Power supply unit supply voltage characteristic value M (see on page 52 “General technical data”): AC voltage (right figure) or DC voltage (left figure) Connecting 1 - Supply voltage 2 - Signal contact Connection Power supply Power supply...
  • Page 43 For every signal contact to be connected, make sure the following requirements are met:  The electrical wires are voltage-free.  The connected voltage is limited by a current limitation device or a fuse. Observe the electrical threshold values for the signal contact. See “General technical data”...

  • Page 44: Installing And Grounding The Device

    Installing and grounding the device WARNING ELECTRIC SHOCK Install this device only in a switch cabinet or in an operating site with restricted access, to which maintenance staff have exclusive access. Failure to follow this instruction can result in death, serious injury, or equipment damage.
  • Page 45 Figure 18: Assembly in a switch cabinet with sliding/mounting rails 1 - MACH1000 device 2 - sliding/mounting rail 3 - 19" switch cabinet On delivery, 2 mounting brackets are mounted to the sides of the device (see figure below). V.24 StandBy R1 R2 FAULT...

  • Page 46: Vertical Mounting On The Wall

    2.4.2 Vertical mounting on the wall WARNING FIRE HAZARD Install the device in a fire enclosure according to EN 62368-1 if you install the device vertically. Failure to follow these instructions can result in death, serious injury, or equipment damage. ...

  • Page 47: Operating The Device

    Operating the device When you connect the supply voltage, you start up the device. Connecting data cables You can connect end devices and other segments to the device ports using twisted pair cables or optical fibers (F/O). Note the following general recommendations for data cable connections in environments with high electrical interference levels: ...

  • Page 48: Making Basic Settings

    Making basic settings The IP parameters must be entered when the device is installed for the first time. The device provides 6 options for configuring the IP addresses:  Entry via V.24 connection  Entry using the HiDiscovery protocol via the HiDiscovery or Industrial HiVision application ...

  • Page 49: Monitoring The Ambient Air Temperature

    Monitoring the ambient air temperature Operate the device below the specified maximum ambient air temperature exclusively. See “General technical data” on page 52. The ambient air temperature is the temperature of the air at a distance of 5 cm (2 in) from the device. It depends on the installation conditions of the device, for example the distance from other devices or other objects, and the output of neighboring devices.

  • Page 50: Maintenance And Service

    Maintenance and service  When designing this device, Hirschmann largely avoided using high-wear parts. The parts subject to wear and tear are dimensioned to last longer than the lifetime of the product when it is operated normally. Operate this device according to the specifications. ...

  • Page 51: Disassembly

    Disassembly Removing the device V.24 StandBy R1 R2 FAULT MACH 1000 MACH 1000 Perform the following work steps:  Disconnect the data cables.  Disable the supply voltage.  Disconnect the grounding.  To detach the device from the switch cabinet or the wall, remove the screws from the brackets on the device.

  • Page 52: Technical Data

    Technical data General technical data  Dimensions Devices with terminal connection 448 × 310 × 44 mm W × H × D voltage supply (without brackets) (power unit types C and G) Devices with pluggable voltage 448 × 345 × 44 mm supply (without brackets) (power unit types T and M)
  • Page 53 Power supply Rated voltage range 24 V DC ... 48 V DC types C and L Devices with certification type “T”: 36 V Voltage range incl. maximum 18 V DC ... 60 V DC tolerances Connection type C 3-pin spring-loaded terminal for copper wire with cross-section AWG 20-12 (0.5 mm²...
  • Page 54 b. If you use SFP modules without the extension “EEC”, then an operating temperature range of +32 °F ... +140 °F (0 °C ... +60 °C) (see on page 63 “Accessories”) c. For devices equipped with more than 14 FO ports, the maximum operating temperature decreases gradually.When equipped with 28 FO ports, the maximum operating temperature is +158 °F (+70 °C).
  • Page 55 Dimension drawings  482,6 44,2 465,9 482,6 465,9 Figure 21: MACH1000, dimensions of the device variants Installation MACH1000 Release 07 08/2022...
  • Page 56 EMC and immunity  EMC interference Description Test level immunity IEC/EN 61850-3 EMI TYPE test, test according to IEC/EN 61000-4-2 Electrostatic discharge Contact discharge ±8 kV Air discharge ±15 kV IEC/EN 61000-4-3 Electromagnetic field 80 MHz ... 2700 MHz 20 V/m IEC/EN 61000-4-4 Fast transients (burst) DC Power Line...
  • Page 57 EMC interference Description Test level immunity IEEE 1613 EMI TYPE test, test according to IEEE C37.90.1 Damped oscillation DC Power Line ±2,5 kV line/earth; ±1 kV line/line AC Power Line ±2,5 kV line/earth; ±1 kV line/line Data line ±2,5 kV line/earth; ±1 kV line/line IEEE C37.90 H.V.
  • Page 58 Network range  Note: The line lengths specified for the transceivers apply for the respective fiber data (fiber attenuation and Bandwidth Length Product (BLP)/ Dispersion). Product code Mode Wave length Fiber System Example for F/O Fiber attenuation BLP /Dispersion M-SFP-... attenuation cable length -SX/LC...
  • Page 59 c. With F/O adapter compliant with IEEE 802.3-2002 Clause 38 (single-mode fiber offset-launch mode conditioning patch cord). d. With F/O adapter compliant with IEEE 802.3-2002 Clause 38 (single-mode fiber offset-launch mode conditioning patch cord). e. Including 2.5 dB system reserve when compliance with the fiber data is observed. Product code Mode Wave length Wave length...
  • Page 60 Product code Mode Wave length Fiber System Example for F/O line Fiber BLP/Dispersion attenuation length attenuation M-FAST-SFP-LH/LC... 1550 nm 9/125 µm 10 dB ... 29 dB 47 km ... 104 km 0.25 dB/km 19 ps/(nm×km) (29.20 mi ... 64.62 mi) M-FAST-SFP-LH/LC...
  • Page 61 Product code Mode Wave length Fiber System Example for F/O Fiber attenuation BLP/Dispersion attenuation cable length -JJ, -MM, -NN, -BB MM 1300 nm 50/125 µm 0 dB ... 8 dB 0 mi ... 3.11 mi 1.0 dB/km 800 MHz×km (0 km ... 5 km) -JJ, -MM, -NN, -BB MM 1300 nm 62.5/125 µm...
  • Page 62 Power consumption/power output  Name Maximum Maximum power power output consumpti Basic devices MAR1020-... basic device (without Fast Ethernet module) 7.5 W 25.6 Btu (IT)/h MAR1030-... basic device (incl. 2 × Gigabit Ethernet module 10.5 W 35.9 Btu (IT)/h combo ports, without Fast Ethernet module) MAR1x3y-4O...
  • Page 63 Order numbers/product description  Combination options and device names (see table Scope of delivery  Amount Scope of delivery 1 × Device 1 × Safety and general information sheet Accessories  Gigabit Ethernet SFP transceiver Order number M-SFP-SX/LC 943 014-001 M-SFP-SX/LC EEC 943 896-001 M-SFP-MX/LC...
  • Page 64 Fast Ethernet SFP transceiver Order number M-FAST SFP-MM/LC EEC 943 945-001 M-FAST SFP-SM/LC 943 866-001 M-FAST SFP-SM/LC EEC 943 946-001 M-FAST SFP-SM+/LC 943 867-001 M-FAST SFP-SM+/LC EEC 943 947-001 M-FAST SFP-LH/LC 943 868-001 M-FAST SFP-LH/LC EEC 943 948-001 SFP-FAST-MM/LC 942 194-001 SFP-FAST-MM/LC EEC 942 194-002 SFP-FAST-SM/LC...
  • Page 65 Underlying technical standards  Name EN 61000-6-2 Electromagnetic compatibility (EMC) – Part 6-2: Generic standards – Immunity for industrial environments EN 55032 Electromagnetic compatibility of multimedia equipment – Emission Requirements IEC/EN 62368-1 Equipment for audio/video, information and communication technology - Part 1: safety requirements EN 61131-2 Programmable controllers –...

  • Page 66: A Further Support

    You find the addresses of our partners on the Internet at http://www.hirschmann.com. A list of local telephone numbers and email addresses for technical support directly from Hirschmann is available at https://hirschmann-support.belden.com. This site also includes a free of charge knowledge base and a software download section. Customer Innovation Center...
  • Page 67 Installation MACH1000 Release 07 08/2022...

This manual is also suitable for:

Hirschmann mach1020Hirschmann mach1030Hirschmann mach1032Hirschmann mach1132

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