SAMES KREMLIN FLOWMAX PU 2125 F Documentation
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SAMES KREMLIN FLOWMAX PU 2125 F Documentation

Pneumatic two-component proportioning pump
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DOCUMENTATION
FLOWMAX® PNEUMATIC TWO-COMPONENT
PROPORTIONING PUMP
PU 2125 F
Manual : 582.176.110-UK - 2101
Date : 05/01/21
Supersede :
Modif.:
TRANSLATION FROM THE ORIGINAL MANUAL
IMPORTANT : Before assembly and start-up, please read and clearly understand all the documents relating to
this equipment (professional use only).
THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE..
SAMES KREMLIN SAS
l
13, chemin de Malacher
38 240 - MEYLAN - France
: 33 (0)4 76 41 60 60
www.sames-kremlin.com

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Summary of Contents for SAMES KREMLIN FLOWMAX PU 2125 F

  • Page 1 IMPORTANT : Before assembly and start-up, please read and clearly understand all the documents relating to this equipment (professional use only). THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE.. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France ...
  • Page 2 IMPORTANT : documents relating to this equipment (professional use only). THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France ...

  • Page 3: Table Of Contents

    SHUTDOWN AT THE END OF WORK ..................... 10 DAILY CARE .............................. 10 10. TROUBLESHOOTINGS ..........................11 11. DISASSEMBLY ............................12 12. ASSEMBLY INSTRUCTIONS........................16 ADDITIONAL DOCUMENTATIONS : Spare parts Two-component pump, model PU 2125 F Doc. 573.396.050 Motor Doc. 573.023.050 SAMES KREMLIN Page 1 Manual : 573.190.112...

  • Page 4: Safety

     The compressed air supply must not exceed 6 bar / 87 psi.  Make sure the lubricant in the cup of the fluid section is compatible,  Use the appropriate solvent for the material being sprayed to increase the equipment working life. SAMES KREMLIN Page 2 Manual : 573.190.112...

  • Page 5: Technical Features

    Total weight 50 kg / 110.2 lbs Dimensions 110 x 55 x 50 cm Maximum operating temperature 50° C / 122° F Noise level (at 1m) 80 dB A (depending upon ISO 3746 standard) SAMES KREMLIN Page 3 Manual : 573.190.112...

  • Page 6: Operating Principle

    - the BASE fluid section draws solvent; that solvent is exhausted towards the manifold, the mixer and the gun.  the BASE circuit and the mixed circuit will be flushed. - the catalyst circulates. The CATALYST circuit is not flushed. SAMES KREMLIN Page 4 Manual : 573.190.112...

  • Page 7: Installation

    TYPE Pump version: PU 2125 F Mixing ratio RATIO Number given by SAMES KREMLIN SERIE - SERIAL Air supply maximum pressure of the pump motor P air : 6 bar / 87 psi Maximum fluid pressure at the pump outlet P prod : xx bar / xx psi ...

  • Page 8: Operating

    - operating one of the valves of the color changer (12) (→ index B on the label), - working the valve (20) located at the base and solvent suction (→ index S on the label). SAMES KREMLIN Page 6 Manual : 573.190.112...
  • Page 9 Insert SOLVENT rod into solvent container. Insert 'CATA' hose into a waste container. PRIME (Stage 1) to evacuate solvent into fluid sections, then insert BASE drain rod into BASE container and CATA hose into CATA container. SAMES KREMLIN Page 7 Manual : 573.190.112...
  • Page 10 When material flows out regularly, screw the phosphorous regulator "Spraying air". Adjust the 2 regulators to get a correct fan : - adjust the material pressure with the black regulator, adjust spraying with phosphorous regulator. SAMES KREMLIN Page 8 Manual : 573.190.112...

  • Page 11: Adjustments

    Decrease the material pressure using black knob. Too much material Spray faster or farther from part Sags, runs being painted. Use the next smaller size. Distorted spray fan Refer to gun instruction manual SAMES KREMLIN Page 9 Manual : 573.190.112...

  • Page 12: Changing Mix Ratio

    Before cleaning or removing a component of the equipment, you must : 1 - stop the pump compressed air supply, 2 - place the manifold valves in 'circulation' position, 3 - trigger the gun to depressurize the hoses. SAMES KREMLIN Page 10 Manual : 573.190.112...

  • Page 13: Troubleshootings

    4 - Determine the volume of BASE used. In this case, the ratio is : Volume of BASE used (in liters) = Material mix ratio * 1 liter * Nota : The reading of the proportioning ratio is highly sensitive to the viscosity of the materials. SAMES KREMLIN Page 11 Manual : 573.190.112...

  • Page 14: Disassembly

    To disassemble the BASE fluid section (HA), remove the lower part of the pump [the CATALYST fluid section (HB) and the suction kit (14)] removing the nuts (10), the tie-rods (9) and the fixing plate (12). SAMES KREMLIN Page 12 Manual : 573.190.112...
  • Page 15 Install a new assembly. Lubricate the seal (50). Slide the cartridge (43) on the piston rod (41) and insert it in its housing until the stop. Be careful not to damage the inner seal when inserting piston-rod into cartridge. SAMES KREMLIN Page 13 Manual : 573.190.112...
  • Page 16 It is possible when the nuts (71) are not too tightened. When the parts are installed, tighten the nuts (71) with a wrench # 10. Install a new cartridge (43) before mounting the CATA fluid section. SAMES KREMLIN Page 14 Manual : 573.190.112...
  • Page 17 Install the new motor valve (14) and block it on the driving-rod (12) thanks to the two flat parts located at its end. Reinstall the hood (15) tightening the 3 nuts (26).  Maximum screwing torque : 4mN / 2.95 ft/lbs SAMES KREMLIN Page 15 Manual : 573.190.112...

  • Page 18: Assembly Instructions

    The above drawing represents the BASE fluid section. Transfer the same indications to the CATA fluid sections. Index Instruction Description Part number 'TECHNILUB' grease PTFE grease 560.440.101 (10 ml / 0.0026 US gal) Medium strength Loctite 5772 (50 ml / 0.013 US gal) 554.180.015 Aneorobic Pipe sealant SAMES KREMLIN Page 16 Manual : 573.190.112...
  • Page 19 Doc. 573.396.050 Modif. / Änderung : Pièces de rechange Mise à jour / Update / Aktualisierung Spare parts list Date/Datum/Fecha : 08/12/20 / Actualización Ersatzteilliste Annule/Cancels/ Piezas de repuesto Ersetzt/Anula : 24/02/09 PU 2125 F POMPE BI-COMPOSANT PNEUMATIQUE FLOWMAX® / FLOWMAX® PNEUMATIC TWO-COMPONENT PUMP FLOWMAX®...
  • Page 20 H 1/2 JIC - M 3/8 NPS - 149 990 020 Flacon de lubrifiant " T " " T " lubricant (1/4 l) " T " Spülrmittel (1/4 L) Lubricante " T " (1/4 l) (1/4 litres) SAMES KREMLIN Doc. / Dok. 573.396.050...
  • Page 21 16 905 210 403 Coude MF 1/2 BSP inox Elbow, MF 1/2, stainless Rohrwinkel, Edelstahl Codo de inox MH 1/2 steel AG 1/2 - IG 1/2 BSP inox 17 903 080 401 Soupape de décharge Discharge-valve Sicherheitsventil Válvula de seguridad SAMES KREMLIN Doc. / Dok. 573.396.050...
  • Page 22  Seal (x 10)  Dichtring (10 St.)  Junta (bolsa de 10) 25 044 940 012 Cylindre en inox Cylinder, stainless steel Zylinder (Edelstahl) Cilindro de inox * 26 909 420 710 Joint Seal O-Ring Junta SAMES KREMLIN Doc. / Dok. 573.396.050...
  • Page 23 (ind. 21, 23, 26x2, 29, 30, Pos. 21, 23, 26x2, 29, 30, (ind. 21, 23, 26x2, 29, 30, 32, 33) 32, 33) 32, 33) 32, 33) HYDRAULIQUE CATA CATA FLUID SECTION HÄRTER- HYDRAULIKTEIL HIDRÁULICA CATA Ind. 49 SAMES KREMLIN Doc. / Dok. 573.396.050...
  • Page 24 Qté # 144 809 029 # 144 808 299 # 144 808 399 # 144 808 499 # 144 808 599 (Ind. 66 & 67 : page 7 / Seite 7 / Página 7) SAMES KREMLIN Doc. / Dok. 573.396.050...
  • Page 25 71 906 011 501 Ecrou M6 Nut, M 6 Mutter, M 6 Tuerca M 6  HB (Ind. 66 & 67) : dans pochettes de joints / in packages of seals / in Dichtungsatz / por bolsas de juntas SAMES KREMLIN Doc. / Dok. 573.396.050...
  • Page 26 * 83 910 011 404 Manomètre 0 - 4 bar Gauge 0-4 bar/0-58 psi Manometer, 0-4 bar Manómetro, 0-4 bar 84 903 090 206 Vanne FF 3/8 Valve, FF 3/8 Absperrhahn, IG 3/8 Grifo, HH 3/8 SAMES KREMLIN Doc. / Dok. 573.396.050...
  • Page 27 (inox 316 L) (316L stainless steel) (Edelstahl 316 L) (inox 316 L) - 155 535 710  Joint PTFE (les 10)  PTFE seal (x 10)  PTFE-Dichtung (10 St.)  Junta PTFE (x 10) SAMES KREMLIN Doc. / Dok. 573.396.050...
  • Page 28 99 906 314 211  Bouchon (inox 316L)  Plug (316L stainless  Stopfen  Tapón (inox 316 L) steel) (Edelstahl 316 L) 100 049 020 137 Etiquette Sticker Etikett Etiqueta 91 639 Tube spiral Spiral tube Spiralförmige Tubo espiral Röhre SAMES KREMLIN Doc. / Dok. 573.396.050...
  • Page 29 N S : Denotes parts are not serviceable. * Bezeichnete Teile sind empfohlene Ersatzteile. N S : Bezeichnete Teile gibt es nicht einzeln, sondern nur * Piezas de mantenimiento preventivas. komplett. N S : no suministrado. SAMES KREMLIN Doc. / Dok. 573.396.050...
  • Page 30 Doc. 573.023.050 Modif. /Änderung : Pièces de rechange Mise à jour / Update / Aktualisierung Spare parts list Date/Datum/Fecha : 08/12/20 / Actualización Ersatzteilliste + Ind. / Pos. 15 : 044 850 115 Annule/Cancels/  044 855 605 Piezas de repuesto Ersetzt/Anula : 08/07/09 MOTEUR A AIR, modèle 340/2 AIR MOTOR, model 340/2...
  • Page 31 Comply with the maximum screwing torque of 4 mN / 2.95 ft/lbs on the nuts (26). Den Anziehmoment von 4 Nm maximal für die Muttern (26) entsprechen. Cumplir con el par de apriete de 4mN máxi en las tuercas (26). SAMES KREMLIN Doc. / Dok. 573.023.050...
  • Page 32 Ersatzteil für alten Motor (Glocke nicht aus Plastik / Cambio para viejo motor (campana no de plástico) Désignation Description Bezeichnung Denominación Qté - 144 850 109 Cloche (Ind.1, 15, 26) Cover (Ind.1, 15, 26) Glocke (Ind.1, 15, 26) Campana (Índ.1, 15, 26) SAMES KREMLIN Doc. / Dok. 573.023.050...

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