SAMES KREMLIN AIRMIX 15-C50 Manual
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SAMES KREMLIN AIRMIX 15-C50 Manual

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IMPORTANT : Before assembly and start-up, please read and clearly understand all the documents relating to
this equipment (professional use only).
THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE..
DOCUMENTATION
PUMP 15-C50
Manual : 582.093.110-UK - 1901
TRANSLATION FROM THE ORIGINAL MANUAL
SAMES KREMLIN SAS
13, chemin de Malacher
38 240 - MEYLAN - France
www.sames-kremlin.com
®
AIRMIX
Date: 28/01/19
Supersede : 26/01/18
Modif.:
l
: 33 (0)4 76 41 60 60

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Summary of Contents for SAMES KREMLIN AIRMIX 15-C50

  • Page 1 IMPORTANT : Before assembly and start-up, please read and clearly understand all the documents relating to this equipment (professional use only). THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE.. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France : 33 (0)4 76 41 60 60 ...
  • Page 2 KREMLIN, nonché le normative nazionali e/o locali, reparação do equipamento de acordo com as  SAMES KREMLIN y a la normativa nacional y/o local, accertarvi utilizzatori dell'apparecchio preconizações de SAMES KREMLIN, bem como com ...
  • Page 3 EU-MEGFELELŐSÉGI NYILATKOZAT DECLARAŢIA DE CONFORMITATE UE Le fabricant / The manufacturer / Der Hersteller SAMES KREMLIN SAS / El fabricante / Il produttore / O fabricante 13, chemin de Malacher / De fabrikant / Tillverkare / Valmistaja / Producent / Výrobce 38 240 - MEYLAN - FRANCE / Proizvajalec / Výrobca / Gyártó...
  • Page 4 Meylan, den / Meylan, Ranska, / Sporządzono w Meylan, dnia / Meylan, dnia / V Meylanu, / V Meylan dňa / Kelt Meylanban, / Întocmită la Meylan, pe data de 30/03/2018 - 03/30/2018 SAMES KREMLIN - 3 - N° : 578.103.130-1803...

  • Page 5: Installation And Safety Instructions

    (professional use only). THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France  : 33 (0)4 76 41 60 60 www.sames-kremlin.com...

  • Page 6: General Safety Instructions

    WEAR OF PRODUCT WARNING DRAIN VALVE HOSE UNDER OBLIGATORY GLOVES IS VAPOR HOT PARTS OR PRESSURE OBLIGATORY HAZARDS AREAS ELECTRICAL WARNING EXPLOSION GROUNDING WARNING WARNING HAZARD FIRE HAZARDS HAZARDS (USER) SERIOUS INJURIES SAMES KREMLIN - 1 - N° : 578.001.130-UK-1804...
  • Page 7 FIRE - EXPLOSION - SPARKS - STATIC ELECTRICITY HAZARDS A poor earth connection, inadequate ventilation, sparks or static electricity can cause an explosion or fire. to avoid these risks when using or servicing SAMES KREMLIN equipment, the following safety procedures must be followed : ...

  • Page 8: Equipment Requirements

    He shall determine the risks of immediate reactions or pursuant to repeated exposures of the staff, SAMES KREMLIN shall not be liable for physical injuries, direct or indirect material damages caused by the use of chemicals. SAMES KREMLIN - 3 - N°...

  • Page 9: Installation Of The Equipment

     The materials to be painted must also be grounded. All the materials situated in the working area shall be grounded. SAMES KREMLIN - 4 - N° : 578.001.130-UK-1804...
  • Page 10 Please act in accordance with local rules and do not dispose of old equipment with household wastes. A correct disposal of old equipment will help prevent negative consequences for the environment and health. SAMES KREMLIN - 5 - N° : 578.001.130-UK-1804...
  • Page 11 (professional use only). THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France  : 33 (0)4 76 41 60 60 www.sames-kremlin.com...
  • Page 12 Before any action on the pump, the T lubricant should be removed, shut off the compressed air supply and depressurize the system. The pump is manufactured under the ATEX agreement and can not be modified. SAMES KREMLIN will not be held responsible for any failure to comply with that instruction.  GREASES AND GLUES...
  • Page 13 - Adjust the pump air inlet pressure to get 1 bar / 14.5 psi. - Stop the main air inlet. - Trigger the gun one more time to empty the residual solvent from the gun. SAMES KREMLIN - 2 - N° 578.214.110-UK-1712...
  • Page 14 - Install the pin (9) in the axis (8). - Clip the coupling housings (4). - Tighten the screw (5) of the coupling housing. - Tighten the screw (12) of the pump bracket. SAMES KREMLIN - 3 - N° 578.214.110-UK-1712...
  • Page 15 (9) and tighten it on the flange (6). - Install the ball (13) and the stop ring (12) into the pump foot (14a / 14b). - Screw the pump foot (11a / 11b). SAMES KREMLIN - 4 - N° 578.214.110-UK-1712...
  • Page 16 The maintenance consists in changing the wetted or worn parts and to clean the parts with compatible materials without using abrasive materials that can damage them. The O-Rings are installed with PTFE grease. Make sure the seals are not damaged, one injuried seal can lead to a motor malfunction. SAMES KREMLIN - 5 - N° 578.214.110-UK-1712...
  • Page 17 - Screw the reversing body (11) by means of the nuts (9) on the tie-rod (16). - Apply a light coating of glue (glue, model C2) on the valve (8). - Screw the valve (8) on the control rod assembly (19) with two wrenches. SAMES KREMLIN - 6 - N° 578.214.110-UK-1712...
  • Page 18 DEGREES OF WEAR The wetted parts in contact with the material are subject to wear with time. It depends, of course, on the rates and duration of pump operating; also on the material handled. SAMES KREMLIN - 7 - N° 578.214.110-UK-1712...
  • Page 19 Poids chariot/ Cart weight/ Cart weight/ Peso carretilla/ Peso carretilla/ Gewicht fahrgestell: Gewicht fahrgestell: 23,7 Kg / 52.24 lbs 9,6 Kg / 21.16 lbs x 10   2 - 6 7 - 11 SAMES KREMLIN - 1 - N° 578.208.110-1802...
  • Page 20  SAMES KREMLIN - 2 - N° 578.208.110-1802...
  • Page 21 SAMES KREMLIN - 3 - N° 578.208.110-1802...
  • Page 22 Graisse / Grease Graisse / Grease Fett / Grasa Fett / Grasa OU / OR ODER / O SAMES KREMLIN - 4 - N° 578.208.110-1802...
  • Page 23 Pompe / Pump / Pumpe / Bomba 15C25 / 30C25 / 15C50 SAMES KREMLIN - 5 - N° 578.208.110-1802...
  • Page 24 20-25F / 40-25F 20-25 WB / 20-50F / 20-25 FT / 40-50 F / 40-50 WB 17 A2 / 34 A2 04-120 F / 08-120 F / 08-120 FT /16-120 F / 16-120FT SAMES KREMLIN - 6 - N° 578.208.110-1802...
  • Page 25  SAMES KREMLIN - 7 - N° 578.208.110-1802...
  • Page 26 SAMES KREMLIN - 8 - N° 578.208.110-1802...
  • Page 27 Graisse / Grease Graisse / Grease Fett / Grasa Fett / Grasa OU / OR ODER / O SAMES KREMLIN - 9 - N° 578.208.110-1802...
  • Page 28 Pompe / Pump / Pumpe / Bomba 15C25 / 30C25 / 15C50 SAMES KREMLIN - 10 - N° 578.208.110-1802...
  • Page 29 20-25F / 40-25F 20-25 WB / 20-50F / 20-25 FT / 40-50 F / 40-50 WB 17 A2 / 34 A2 04-120 F / 08-120 F / 08-120 FT /16-120 F / 16-120FT SAMES KREMLIN - 11 - N° 578.208.110-1802...
  • Page 30 ASSEMBLAGE ASSEMBLY Trépied / Tripod SAMES KREMLIN - 1 - N° 578.048.110-1712...
  • Page 31 SAMES KREMLIN - 2 - N° 578.048.110-1712...
  • Page 32 SAMES KREMLIN - 3 - N° 578.048.110-1712...
  • Page 33 ASSEMBLAGE ASSEMBLY Totem 3 trous de passage / 3 clearance-holes Ø 6.5 mm /0.26" SAMES KREMLIN - 1 - N° 578.062.110-1712...
  • Page 34 SAMES KREMLIN - 2 - N° 578.062.110-1712...
  • Page 35 SAMES KREMLIN - 3 - N° 578.062.110-1712...
  • Page 36 NOTA : If the piston is damaged, you must change at the same time the cartridge. ANMERKUNG: Wenn der Kolben beschädigt ist, müssen Sie gleichzeitig den Kolben und die Packung ersetzen. NOTA : Si el pistón tiene un desgaste, su cambio llega al cambio del cartucho. SAMES KREMLIN - 1 - N° 573.155.080-1712...
  • Page 37 Loctite 577 (250 ml) Medium strength Loctite 577 Aneorobic Pipe sealant (250 ml / 0.066 US gal) 554.180.015 Mittelfester anaerober Kleber Loctite 577 (250 ml) Cola PTFE (para la estanqueidad) Loctite 577 (250 ml) SAMES KREMLIN - 2 - N° 573.155.080-1712...
  • Page 38 Doc. 573.475.050 Modif. / Änderung : Pièces de rechange Kremlin Rexson  Sames Kremlin Spare parts list Date/Datum/Fecha : 14/12/17 + # 151 140 050  NC/NS Ersatzteilliste + # 930 151 196  NC/NS Annule/Cancels/ + # 129 670 405  + # 129 670 425...
  • Page 39 (Material inlet F 1/2 G) WANDANLAGE AIRLESS®, BOMBA MURAL AIRLESS®, 151.143.500 Modell EOS 15-C50 tipo EOS 15-C50 ohne Saugschlauch sin caña de aspiración ohne Filter sin filtro producto (Materialeingang IG 1/2" G) (Entrada producto H 1/2 G) SAMES KREMLIN Doc. / Dok. 573.475.050...
  • Page 40 Racor acodado 1/4G - T 8x10 1/4G - T 8x10 1/4G - T 8x10 1/4G - T 8x10 NC / NS Vis CHc 6x16 Screw, model CHc 6x16 Schraube CHc 6x16 Tornillo, tipo CHc 6x16 SAMES KREMLIN Doc. / Dok. 573.475.050...
  • Page 41 H 1/2 G) (Consultar Doc. Doc. 573.474.050) 573.474.050) 573.474.050) *15 151 140 060 Equipement d'air (voir Air supply (refer to Luftausrüstung (Siehe Equipo de aire Doc. 573.436.050) Doc. 573.436.050) Dok. 573.436.050) (consultar Doc. 573.436.050) SAMES KREMLIN Doc. / Dok. 573.475.050...
  • Page 42 (voir Doc. 578.136.110) (refer to Doc. (Siehe Dok. 578.136.110) tipo Ø 3/8" (consultar 578.136.110) Doc. 578.136.110) 28 049 596 000 Canne de purge inox Drain rod, st steel Entleerungsrohr, Caña de purga de inox Edelstahl SAMES KREMLIN Doc. / Dok. 573.475.050...
  • Page 43 (voir Doc. 578.136.110) (refer to Doc. (Siehe Dok. 578.136.110) tipo Ø 3/8" (consultar 578.136.110) Doc. 578.136.110) 28 049 596 000 Canne de purge inox Drain rod, st steel Entleerungsrohr, Caña de purga de inox Edelstahl SAMES KREMLIN Doc. / Dok. 573.475.050...
  • Page 44 Racor giratorio 500 bar M 1/2 JIC - F 1/2 JIC 500 bar / 7250 psi AG 1/2 JIC - IG 1/2 JIC M 1/2 JIC - H 1/2 JIC M 1/2 JIC - F 1/2 JIC SAMES KREMLIN Doc. / Dok. 573.475.050...
  • Page 45 Racor giratorio 500 bar M 1/2 JIC - F 1/2 JIC 500 bar / 7250 psi AG 1/2 JIC - IG 1/2 JIC M 1/2 JIC - H 1/2 JIC M 1/2 JIC - F 1/2 JIC SAMES KREMLIN Doc. / Dok. 573.475.050...
  • Page 46 Racor giratorio 500 bar M 1/2 JIC - F 1/2 JIC 500 bar / 7250 psi AG 1/2 JIC - IG 1/2 JIC M 1/2 JIC - H 1/2 JIC M 1/2 JIC - F 1/2 JIC SAMES KREMLIN Doc. / Dok. 573.475.050...
  • Page 47 Racor giratorio 500 bar M 1/2 JIC - F 1/2 JIC 500 bar / 7250 psi AG 1/2 JIC - IG 1/2 JIC M 1/2 JIC - H 1/2 JIC M 1/2 JIC - F 1/2 JIC SAMES KREMLIN Doc. / Dok. 573.475.050...
  • Page 48 Cart (refer to Doc. Fahrgestell Carretilla (consultar Doc. (voir Doc. 578.208.110) 578.208.110) (Siehe Dok. 578.208.110) 578.208.110) 31 151 140 240 Totem Totem (refer to Doc. Aufhängung Totem (consultar Doc. (voir Doc. 578.062.110) 578.062.110) (Siehe Dok. 578.062.110) 578.062.110) SAMES KREMLIN Doc. / Dok. 573.475.050...
  • Page 49 N S : Denotes parts are not serviceable. * Bezeichnete Teile sind empfohlene Ersatzteile. N S : Bezeichnete Teile gibt es nicht einzeln, sondern nur * Piezas de mantenimiento preventivas. komplett . N S : no suministrado. SAMES KREMLIN Doc. / Dok. 573.475.050...
  • Page 50 Doc. 573.435.050 Modif. / Änderung : Pièces de rechange Kremlin Rexson  Sames Kremlin Spare parts list Date/Datum/Fecha : 14/12/17 Ersatzteilliste Annule/Cancels/ Piezas de repuesto Ersetzt/Anula : 03/09/15 MOTEUR A AIR, modèle 245-4 AIR MOTOR, model 245-4 LUFTMOTOR, Modell 245-4 MOTOR DE AIRE, tipo 245-4 MOTEUR A AIR, modèle 420-4...
  • Page 51 Tapón (x 5) 30 901 180 024 Câble de mise à la terre Cable, ground Erdungskabel Cable de puesta a tierra (Lg. 5 m) (Length : 5m / 16.4 ft) (Länge: 5m) (5m de largo) SAMES KREMLIN Doc. / Dok. 573.435.050...
  • Page 52 N S : Denotes parts are not serviceable. * Bezeichnete Teile sind empfohlene Ersatzteile. N S : Bezeichnete Teile gibt es nicht einzeln, sondern nur * Piezas de mantenimiento preventivas. komplett . N S : no suministrado. SAMES KREMLIN Doc. / Dok. 573.435.050...
  • Page 53 Doc. 573.474.050 Modif. / Änderung : Pièces de rechange Kremlin Rexson  Sames Kremlin Spare parts list Date/Datum/Fecha : 14/12/17 + # 906 120 719  # 144 130 193 Ersatzteilliste Annule/Cancels/ Piezas de repuesto Ersetzt/Anula : 13/06/16 HYDRAULIQUE, FLUID SECTION, modèle EOS C-50...
  • Page 54 EOS C-50 model EOS C-50 (Entrée produit F 1/2 G) (Material inlet F 1/2 G) HYDRAULIKTEIL, HIDRÁULICA, 144.135.200 Modell EOS C-50 tipo EOS C-50 (Materialeingang IG 1/2 G) (Entrada producto H 1/2 G) SAMES KREMLIN Doc. / Dok. 573.474.050...
  • Page 55 Doppelnippel Edelstahl Racor de inox M 1/2 NPT - M 1/2 JIC double male, 1/2 NPT AG 1/2 NPT - AG1/2 JIC M 1/2 NPT - M 1/2 JIC - 5 JIC (1/2 JIC) SAMES KREMLIN Doc. / Dok. 573.474.050...
  • Page 56 N S : Denotes parts are not serviceable. * Bezeichnete Teile sind empfohlene Ersatzteile. N S : Bezeichnete Teile gibt es nicht einzeln, sondern nur * Piezas de mantenimiento preventivas. komplett. N S : no suministrado. SAMES KREMLIN Doc. / Dok. 573.474.050...
  • Page 57 Doc. 573.436.050 Modif. / Änderung : Pièces de rechange EOS supprimé / canceled / annuliert / Spare parts list Date/Datum/Fecha : 07/12/18 suprimido Ersatzteilliste # 151 140 060  NC / NS Annule/Cancels/ Piezas de repuesto + # 151 140 080 Ersetzt/Anula : 13/12/17 + Mise à...
  • Page 58 Tuyau 2,5 x 4 Hose, model 2,5 x 4 Schlauch 2,5 x 4 Tubería, tipo 2,5 x 4 (lg. 25 m) (length : 25 m / 82 ft) (Länge : 25 m) (25 m de largo) SAMES KREMLIN Doc. / Dok. 573.436.050...
  • Page 59 5a 050 372 125 Tuyau 8 x 10 Hose, model 8 x 10 Schlauch 8 x 10 Tubería, tipo 8 x 10 (lg. 25 m) (length : 25 m / 82 ft) (Länge : 25 m) (25 m de largo) SAMES KREMLIN Doc. / Dok. 573.436.050...
  • Page 60 5a 050 372 125 Tuyau 8 x 10 Hose, model 8 x 10 Schlauch 8 x 10 Tubería, tipo 8 x 10 (lg. 25 m) (length : 25 m / 82 ft) (Länge : 25 m) (25 m de largo) SAMES KREMLIN Doc. / Dok. 573.436.050...
  • Page 61  Tee FMF 1/4"  T-Stück  T MHM 1/4" AG-IG-AG 1/4" 15b 905 230 003  Coude 1/8" G  Elbow, model 1/8" G  Winkelnippel  Codo, tipo M 1/8" G AG 1/8" G SAMES KREMLIN Doc. / Dok. 573.436.050...
  • Page 62 N S : Denotes parts are not serviceable. * Bezeichnete Teile sind empfohlene Ersatzteile. N S : Bezeichnete Teile gibt es nicht einzeln, sondern nur * Piezas de mantenimiento preventivas. komplett . N S : no suministrado. SAMES KREMLIN Doc. / Dok. 573.436.050...

  • Page 63: Preventive Maintenance

    (professional use only). THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France : 33 (0)4 76 41 60 60 ...
  • Page 64 Check the fixing of the cover Check the correct operating of the safety valve(s) D : daily M : monthly H : half-yearly W : weekly Q : quarterly Y : yearly SAMES KREMLIN - 1 - N° : 578.122.110-UK-1802...

  • Page 65: Fluid Section

    Note : Frequencies are given as a clue. They must be adapted by the maintenance service of the user for every installation according to the product, the w orking cadence and the w orking pressure. SAMES KREMLIN - 2 - N° : 578.122.110-UK-1802...

  • Page 66: Troubleshooting Guide

    (professional use only). THE PICTURES AND DRAWINGS ARE NOT CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France : 33 (0)4 76 41 60 60 ...
  • Page 67 Check the upper packing (GT cartridge, MB-A tank and leaves by the leakage outlet cartridge), change cartridge if it is necessary. Check / change the upper cartridge and the piston rod. Spraying trouble Refer to spray gun manual. SAMES KREMLIN - 1 - N° : 578.121.110-UK-1802...
  • Page 68 (professional use only). THE PICTURES AND DRAWINGS ARE NOT CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France : 33 (0)4 76 41 60 60 ...

  • Page 69: Operating Principle

    • To adjust the fluid flow rate, turn the regulator (D). • To adjust the spraying air, turn the regulator (F) (read on the gauge (G) (Only Airmix model : see figure 1). SAMES KREMLIN - 1 - N° : 578.051.120-UK-1802...
  • Page 70 HP fluid section Gauge AIRMIX or AIRLESS gun ‘GUN AIR’ regulator T lubricant (125 ml / 4.4 oz) Gauge Air inlet valve Ground (For specific installation, please contact your SAMES KREMLIN representative). SAMES KREMLIN - 2 - N° : 578.051.120-UK-1802...
  • Page 71  CAUTION: The pumps can be supplied in gravity but not in filling. Interconnect the pump fluid inlet with the gravity cup supply hose and start up the pump as previously indicated. SAMES KREMLIN - 3 - N° : 578.051.120-UK-1802...

  • Page 72: Safety Device

    AIRMIX pump : A relief-valve (setting : 6.5 bar / 94 psi) is fitted on the pump air motor - thus protecting this one from an overpressure which could damage it. SAMES KREMLIN - 4 - N° : 578.051.120-UK-1802...

  • Page 73: Technical Features

    (professional use only). THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France  : 33 (0)4 76 41 60 60 www.sames-kremlin.com...
  • Page 74 Nota : Data given for your information only. Test conditions : - Test duration : 30 s, - Motor air pressure: 6 bar / 87 psi, - Material used : water, - Gun : Xcite™, - Tip : 09. SAMES KREMLIN - 1 - N° : 578.088.120-UK-1712...
  • Page 75 Bare pump Pump assembly Inlet F 3/8" BSP F 3/8" BSP (valve) Outlet M 1/4" NPS (spraying air) Inlet F 1/2" G Suction rod Fluid Outlet F 3/8" NPS M 1/2" JIC SAMES KREMLIN - 2 - N° : 578.088.120-UK-1712...
  • Page 76 " Ind. " Ø 159 Ø 6.26 0.98 5.74 Ind. " Ind. " Ind. " Ø 45 Ø 1.77 2.44 1.96 Ind. " Ind. " Ø 6,5 Ø 0.25 Ind. " 2.83 SAMES KREMLIN - 3 - N° : 578.088.120-UK-1712...
  • Page 77 " Ind. " 10.2 Ind. " Ind. " Ind. " Ind. " " Ind. " Ind. " Ind. " Ind. Ø 6,5 Ø 0.25 Ind. " Ind. " Ø 6,5 Ø 0.25 SAMES KREMLIN - 4 - N° : 578.088.120-UK-1712...
  • Page 78 Ind. " Ind. " SAMES KREMLIN - 5 - N° : 578.088.120-UK-1712...

  • Page 79: Installation

    Débit par cycle / Fluid flow per cycle Pression air max. / Max. air pressure Maximum pump motor air supply maximum Numéro de série / Serial number Number given by SAMES KREMLIN. The four first numbers indicate the manufacturing year. * Temperature class Cartridge...

  • Page 80: Installation Diagram

     INSTALLATION DIAGRAM Explosive area Non explosive area Area 1 (Z1) or area 2 (Z2) : spray booth SAMES KREMLIN - 7 - N° : 578.088.120-UK-1712...

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