SAMES KREMLIN 01D140 User Manual
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SAMES KREMLIN 01D140 User Manual

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DIAPHRAGM PUMPS
01D140 / 01D140E
II 2 G Ex h IIB T6-T4 Gb X
II 2 D Ex h IIIC 85-150°C Db X
Equipment references
01D140: 144907010
01D140E: 144907015
User Manual 582115110
2020-05-26
Index C
SAMES KREMLIN SAS
13 Chemin de Malacher
38240 Meylan
www.sames-kremlin.com
33 (0)4 76 41 60 60

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Summary of Contents for SAMES KREMLIN 01D140

  • Page 1 DIAPHRAGM PUMPS 01D140 / 01D140E II 2 G Ex h IIB T6-T4 Gb X II 2 D Ex h IIIC 85-150°C Db X Equipment references 01D140: 144907010 01D140E: 144907015 User Manual 582115110 2020-05-26 Index C SAMES KREMLIN SAS 13 Chemin de Malacher 38240 Meylan www.sames-kremlin.com...
  • Page 2 Any communication or reproduction of this document, in any form whatsoever, and any exploitation or communications of its contents are prohibited, except with the express written consent of the manufacturer. The descriptions and features contained in this document are subject to change without notice. copyright by manufacturer...

  • Page 3: Table Of Contents

    ESCRIPTION OF THE MARKING OF THE PLATE Additional ATEX information ..........................26 GENERAL SPECIFICATIONS..........................28 ..........................28 ECHNICAL CHARACTERISTICS 01D140 / 01D140E Pumps........................... 28 Wetted parts in contact with the conveyed product .................... 28 Dimensions................................. 29 ..........................30 RINCIPLE OF OPERATION Diaphragm pump..............................
  • Page 4 Diaphragm Kit - 01D140E Pump .......................... 58 Ball valve Kit - 01D140 / 01D140E Pumps ......................58 Ball valve sealing joints + springs Kit - 01D140 / 01D140E Pumps ................. 59 Pneumatic valve Kit - 01D140 / 01D140E Pumps....................59 Pneumatic valve sealing joints Kit - 01D140 / 01D140E Pumps ................

  • Page 5: Evolution Table Of The Document

    E DUMONT 01D140 / 26/05/2020 /F SEGUIN 01D140E Pumps E DUMONT Pumps 01D140 / 13/08/ 2019 /F SEGUIN 01D140E Dear customer, you have just purchased your new equipment and we thank you for it. We have taken the utmost care, from design to manufacture, so that this equipment gives you complete satisfaction.

  • Page 6: Warranty

    The warranty excludes wear parts, deterioration or wear resulting from abnormal or unscheduled use by SAMES KREMLIN, failure to observe instructions for proper operation or lack of maintenance.

  • Page 7: Safety Instructions

    Tasks on the pump must only be performed in accordance with existing rules and statutory regulations, by personnel who have been instructed and are qualified in this regard, in compliance with due diligence obligations. The following requirements must be fulfilled: 582115110-EN-indC-Pump-01D140-01D140E.docx 26/05/2020...

  • Page 8: Meaning Of The Pictograms

    Danger pinching, Danger : high pressure Danger mov ing parts Risks of product crushing emanation Danger : electricity Risk of explosion Danger : hot parts or Danger : flammability surfaces risks Danger (user) Glov es required Grounding Glasses required 26/05/2020 582115110-EN-indC-Pump-01D140-01D140E.docx...

  • Page 9: Security Devices

    Similarly, a product purge valve must be installed on the equipment circuit so that it can be purged (after shutting off engine air and decompressing it) before any intervention on the equipment. These valves should remain closed for air and open for the product during the procedure. 582115110-EN-indC-Pump-01D140-01D140E.docx 26/05/2020...

  • Page 10: Injection Hazards

     During the assembly and disassembly, during the transport to/from the place of use and during the repair, there is the risk involved of generating sparks, e.g. through friction, impact or grinding processes or through electrostatic charge. Ensure that during this work intervals these hazards 26/05/2020 582115110-EN-indC-Pump-01D140-01D140E.docx...

  • Page 11: Hazards Of Toxic Products

    The use of halogenated hydrocarbon solvents and products containing these solvents in the presence of aluminum or zinc is prohibited. Failure to follow these instructions exposes the user to the risk of explosion resulting in serious injury or death. 582115110-EN-indC-Pump-01D140-01D140E.docx 26/05/2020...

  • Page 12: Integrity Of The Materials

    The manufacturer can not be held responsible in case of:  Bodily injury.  As well as breakdowns and / or damage to the equipment resulting from the destruction, modification, the occultation or the total or partial withdrawal of the protectors. 26/05/2020 582115110-EN-indC-Pump-01D140-01D140E.docx...
  • Page 13  It is forbidden to operate the pump without its protective motor cover - risk of crushing  Only use genuine SAMES KREMLIN accessories and spare parts designed to withstand the pump's operating pressures. Feeding phase of the pump ...
  • Page 14 Defusing the pump  PPE port mandatory. Risk of hydraulic heating during defusing  Risk of overheating of the hydraulics in case of defusing. Mass cable  It is mandatory to connect the pump to earth. The canes are conductive. 26/05/2020 582115110-EN-indC-Pump-01D140-01D140E.docx...
  • Page 15  Never exceed the maximum working pressure stated on the hose (MWP).  For fitting the hoses and gun: PPE is mandatory.  Tighten to block stop (hoses + gun). Normal stop To make a normal stop:  Use the air regulator to gradually decompress the pump. 582115110-EN-indC-Pump-01D140-01D140E.docx 26/05/2020...

  • Page 16: Products Implemented

     Explosions. It will determine the risks of immediate reactions or due to repeated exposures to the staff. SAMES KREMLIN and the manufacturer decline any responsibility, in case of:  Bodily or psychic injuries.  Direct or indirect material damage due to the use of chemical substances.
  • Page 17  If diaphragms are completely defective, the medium to be pumped can react with materials in the compressed air circuit. The operator must evaluate the risk before taking it into operation and take appropriate measures. 582115110-EN-indC-Pump-01D140-01D140E.docx 26/05/2020...

  • Page 18: Environment

     The materials to be painted must also be "grounded" by means of clamps with cables or, if they are suspended, by means of hooks which must remain permanently clean. Note: all objects in the work area must also be grounded. 26/05/2020 582115110-EN-indC-Pump-01D140-01D140E.docx...

  • Page 19: Material Marking

    Comply with the rules in your area and do not dispose of old appliances with household waste. Proper disposal of this old device will help prevent adverse effects on the environment and human health. 582115110-EN-indC-Pump-01D140-01D140E.docx 26/05/2020...

  • Page 20: Presentation Of The Equipment

     Operating the pump at a location with ignition risk due to source of ignition in the vicinity of the pump  Use or operation of the pump by private users  Pump modification or conversion  Installation on unsuitable grounds or flooring 26/05/2020 582115110-EN-indC-Pump-01D140-01D140E.docx...

  • Page 21: Foreseeable Misuse

     Installation on unsuitable grounds or flooring.  Attachment of transport aids on the housing.  Failure to comply with the operating data.  Failure to comply with the maintenance intervals.  Operation with unsuitable media.  Operation in the wrong Ex zone. 582115110-EN-indC-Pump-01D140-01D140E.docx 26/05/2020...

  • Page 22: Identification

    This equipment complies with the following provisions:  Machinery Directive (2006/42 / EC),  ATEX Directive (2014/34 / EU: II 2 G - group II, category 2, gas). Pump model 01D140 26/05/2020 582115110-EN-indC-Pump-01D140-01D140E.docx...
  • Page 23 Identification Pump model 01D140E 582115110-EN-indC-Pump-01D140-01D140E.docx 26/05/2020...
  • Page 24 Identification Description Distributor's mark SAMES KREMLIN Art. No. : 144907010 / 01D140 Article number and distributor’s type 144907015 / 01D140E European conformity : Use in explosive area II : group II 2 : category 2 Surface material intended for an environment in which explosive atmospheres due to gases, vapors, mists are likely to occasionally occur during normal operation.
  • Page 25 Pressure ratio 1:1 Diaphragm pump 1:1 PTI-MEM1060 Pump type Year of manufacture Year Serial No. / Bar Code Serial number Timmer GmbH Manufacturer mark 582115110-EN-indC-Pump-01D140-01D140E.docx 26/05/2020...

  • Page 26: Additional Atex Information

    Possible measures include: the large-scale, permanent sticking of transparent  conductive foil on the labels/stickers or the removal of such labels/stickers (rating plates must not be removed).  the replacement of the sound absorber against a conductive/dissipative absorber. 26/05/2020 582115110-EN-indC-Pump-01D140-01D140E.docx...
  • Page 27 Mechanically generated sparks, chemical reaction and static electricity are potential ignition sources in the pump. By integrating into the equipotential bonding, limiting the operating parameters and ambient conditions, the effectiveness of these ignition sources is reliably prevented even if there are general faults. 582115110-EN-indC-Pump-01D140-01D140E.docx 26/05/2020...

  • Page 28: General Specifications

    General specifications 5 General specifications 5.1 Technical characteristics 01D140 / 01D140E Pumps Capacity 140cc Fluid pressure ratio 1 : 1 ∅6 mm min., inner ¾” BSP thread Product hose connections Plug connector ∅8 mm Air connection Compressed air connector 3,50m max.

  • Page 29: Dimensions

    General specifications Dimensions 582115110-EN-indC-Pump-01D140-01D140E.docx 26/05/2020...

  • Page 30: Principle Of Operation

    High movement speed  Allowing to work with several guns. Full compatibility with most material  Thanks to PTFE diaphragm. Easy maintenance  With simple conception. Can be used for Paint Circulating System  Or as transfer pumps. 26/05/2020 582115110-EN-indC-Pump-01D140-01D140E.docx...

  • Page 31: Installation

     Use a pressure relief valve in the compressed air supply if there is a risk of exceeding the operating parameters. Transport If possible, only transport the pump in its original packaging to avoid transport damage. 582115110-EN-indC-Pump-01D140-01D140E.docx 26/05/2020...

  • Page 32: Check The Scope Of Delivery

     Examine the pump for any transport damage. Transport damage must be immediately  communicated to the transport company and SAMES KREMLIN in writing. Protect the pump from further damage.   Use the packing slip to verify the completeness of the delivery. Environment The pumps are designed to be installed in a paint booth.

  • Page 33: Connections

    3. Provide flexible suction and outlet connections (e.g. hose connections). The flexible couplings prevent vibrations from being transmitted to the piping system. 4. Pay attention that the connections are compatible with the conveyed medium and are able to withstand high pressures. 582115110-EN-indC-Pump-01D140-01D140E.docx 26/05/2020...
  • Page 34 The connection for the equipotential bonding (1) is marked accordingly on the pump foot. 10. Check that all connections are tight and do not leak. 11. Attach the compressed air hose to the compressed air connection on the pump. 26/05/2020 582115110-EN-indC-Pump-01D140-01D140E.docx...

  • Page 35: Storage

     Exclude the effect of ozone or ionising radiation.  Store the diaphragm such that it is not under tension.  We recommend the replacement of the diaphragm at the latest after one year of storage under the storage conditions stated above. 582115110-EN-indC-Pump-01D140-01D140E.docx 26/05/2020...

  • Page 36: Commissioning

    The pump may only be used in potentially explosive environments (e.g. paint shops), if this is appropriately marked on the rating plate of the pump. The company operating the pump is also responsible for compliance with the regulations set out in Directive 1999/92/EC. 26/05/2020 582115110-EN-indC-Pump-01D140-01D140E.docx...
  • Page 37 Too high an air pressure can lead to the diaphragm being destroyed and the pump bursting. Operate the pump with a maximum air pressure of 8 bar / 116 psi. Make sure that the outlet point of the medium to be conveyed is not clogged or closed. 582115110-EN-indC-Pump-01D140-01D140E.docx 26/05/2020...

  • Page 38: Commissioning Instructions

     Adjust the air pressure to 1 / 14.5 psi ... 8 bar / 116 psi. The pump is ready for operation.  The pump will start to run as soon as it is charged with compressed air.  Operate the pump with a maximum air pressure of 8 bar / 116 psi. 26/05/2020 582115110-EN-indC-Pump-01D140-01D140E.docx...

  • Page 39: Operation

    To reduce the delivery rate  Reduce the compressed air supply or the medium outflow. To increase the delivery rate  Increase the compressed air supply or the medium outflow. 582115110-EN-indC-Pump-01D140-01D140E.docx 26/05/2020...

  • Page 40: Troubleshooting

    Viscosity of the conveyed High-viscosity media are not medium too high conveyable (for limit value see chapter "Technical characteristics") Conveying hose split or Replace conveying hose exhibits pin-sized holes 26/05/2020 582115110-EN-indC-Pump-01D140-01D140E.docx...
  • Page 41 Air in the pump chamber Vent pump Fluid reservoir automatically Liquid outlet is below the fluid Position the fluid reservoir runs to empty level in the reservoir lower or the product outlet higher 582115110-EN-indC-Pump-01D140-01D140E.docx 26/05/2020...

  • Page 42: Maintenance

     Depressurize the pneumatic part and the liquid part prior to working on the pump.  Isolate the compressed air supply and wait until the residual pressure has dissipated via the compressed air outlet valve.  Empty the pump before replacing components. 26/05/2020 582115110-EN-indC-Pump-01D140-01D140E.docx...
  • Page 43 Therefore, the necessary safety measures must be taken during operation, maintenance and repairs depending on the product. WARNING Hazard to persons due to insufficient lighting. Only carry out installation work on the pump in a sufficiently illuminated and air-conditioned environment. 582115110-EN-indC-Pump-01D140-01D140E.docx...

  • Page 44: Maintenance Schedule

     clean and grease the pneumatic valve Maintenance schedule Draw up a maintenance schedule on the basis of the service life of the pump. Such a maintenance schedule with maintenance intervals is particularly important for maintaining the perfect function of the pump. 26/05/2020 582115110-EN-indC-Pump-01D140-01D140E.docx...

  • Page 45: Decommissioning And Cleaning

     The manufacturer's safety data sheets and the national laws and provisions must be observed. Isolate the compressed air supply line to the pump if the system is not operated for prolonged periods. 582115110-EN-indC-Pump-01D140-01D140E.docx...

  • Page 46: Damage To The Pump Due To Hardening, Crystallising Media

    Operate the pump at an air pressure of approx. 1 bar / 14.5 psi In doing so, move the pump slightly to and fro until the residual quantity in the pump has fully drained out. Clean the external parts of the pump. 26/05/2020 582115110-EN-indC-Pump-01D140-01D140E.docx...

  • Page 47: Cleaning Prior To Decommissioning

    Clean and empty the pump as described in the previous section. Renew the pump diaphragm at the latest after one year to ensure safe and reliable function of the pump, as it is subject to normal ageing. Extreme storage conditions may accelerate the ageing process. 582115110-EN-indC-Pump-01D140-01D140E.docx...

  • Page 48: Replacing Pump Components

    4. Mount the housing cover (B) using the hexagonal head set screws (A). Make sure the O-rings (23) sit in the groove of the cover. 5. Tighten the hexagonal head set screws diagonally to a torque of 25 Nm. 6. Repeat the procedure on the other diaphragm side. 26/05/2020 582115110-EN-indC-Pump-01D140-01D140E.docx...

  • Page 49: Replacement Of The Pneumatic Valve

    (C), the O-rings (4) and (5), the seal (3), the ceramic plate (7), the O-ring (6) and the main valve slide (8). 3. Loosen the hexagonal head set screws (D) and take the pneumatic valve (E) from the pump housing. 582115110-EN-indC-Pump-01D140-01D140E.docx...

  • Page 50: Dismantling Of The Pneumatic Valve

    3. Take out the slide (G) with the piston seals (10) from the pneumatic valve block (E). 4. Clean the components using a suitable cleaning agent. First check the media compatibility. 5. Check the components, especially the O-rings and replace any defective parts. 26/05/2020 582115110-EN-indC-Pump-01D140-01D140E.docx...

  • Page 51: Mounting The Pneumatic Valve

    Grease the seals and O-rings before assembly (e.g. with Fuchs® Renolit Unitemp 2) and avoid any kind of damage to the seals and O-rings during assembly. Grease particularly the raceway of the piston seals (10) in the covers (F). 582115110-EN-indC-Pump-01D140-01D140E.docx...
  • Page 52 16. Equip the plate (B) with the seal (2) and place the plate (B) in the centrepiece of the pump. 17. Screw the plate (B) tight using the socket head screws (A). The socket head screws are to be evenly tightened to a torque of 10 Nm. 26/05/2020 582115110-EN-indC-Pump-01D140-01D140E.docx...

  • Page 53: Replacing The Ball Valves And Suction Pipes

    6. Assemble the valve seats with valve ball and O-ring in the reverse order. WARNING - Do not interchange top and bottom valve. Observe the mounting direction of the valve seats (17) in accordance with the view. The larger inner bevel of the valve seat (17) must be pointing towards the ball. 582115110-EN-indC-Pump-01D140-01D140E.docx...
  • Page 54 The positions of the suction and discharge pipes can be varied by rotating the pipes during assembly. The possible positions are shown on the drawing. Make sure the suction and discharge pipes are correctly positioned. The arrows identify the direction of flow. 26/05/2020 582115110-EN-indC-Pump-01D140-01D140E.docx...

  • Page 55: Spare Parts

    Spare parts 12 Spare parts 12.1 Exploded view 582115110-EN-indC-Pump-01D140-01D140E.docx...

  • Page 56: Parts List

    N.C. Spring N.C. Pipe material entry Straight pipe fitting ∅8 mm N.C. Pipe material exit N.C. N.C. Pump housing center part N.C. Housing cover N.C. Pan head screw N.C. Side part N.C. Piston latching element N.C. Piston driver 26/05/2020 582115110-EN-indC-Pump-01D140-01D140E.docx...
  • Page 57 Piston rod N.C. Valve sealing joint N.C. Sealing cover N.C. Countersunk screw N.C. Hexagon screw N.C. Cylinder head screw N.C. Cylinder head screw N.C. Silencer N.C. Flat washer N.C. Guide bushing * Recommended spare parts N.C. Not Commercially Available 582115110-EN-indC-Pump-01D140-01D140E.docx...

  • Page 58: Spare Parts Kits

    #Reference Description 144907016 EPDM Diaphragm Kit 01D140E N.C.  Diaphragms * Recommended spare parts N.C. Not Commercially Available Ball valve Kit - 01D140 / 01D140E Pumps Ind. #Reference Description 144907012 Ball valve Kit N.C.  Basket ball lower part N.C.

  • Page 59: Ball Valve Sealing Joints + Springs Kit - 01D140 / 01D140E Pumps

    Spare parts Ball valve sealing joints + springs Kit - 01D140 / 01D140E Pumps Ind. #Reference Description 144907013 Ball valve sealing joints + springs Kit N.C.  Spring N.C.  O-ring seal N.C.  O-ring seal N.C.  O-ring seal N.C.

  • Page 60: Pneumatic Valve Sealing Joints Kit - 01D140 / 01D140E Pumps

    Spare parts Pneumatic valve sealing joints Kit - 01D140 / 01D140E Pumps Ind. #Reference Description 144907018 Pneumatic valve sealing joints Kit N.C.  Sealing joint for valve cover N.C.  Sealing joint for main valve N.C.  Sealing joint N.C.

  • Page 61: Declaration Of Conformity

    Declaration of Conformity 13 Declaration of Conformity CATEGORY : DOUBLE DIAPHRAGM PUMP Model: PTI-MEM1060 Distributor model: 01D140 / 01D140E ATEX marking : II2G Ex h IIB T6-T4 Gb X ……… II2D Ex h IIIC 85-150°C Db X This double diaphragm pump has been designed and manufactured in accordance with the...

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