1. Manuals
  2. Brands
  3. SAMES KREMLIN Manuals
  4. Water Pump
  5. 06R440
  6. Documentation

SAMES KREMLIN 06R440 Documentation

Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
DOCUMENTATION
PUMP 06R440
Manual : 582.053.110-UK - 1908
Date: 12/08/19
Supersede : 27/05/16
Modif.: Update
TRANSLATION FROM THE ORIGINAL MANUAL
IMPORTANT : Before assembly and start-up, please read and clearly understand all the documents relating to
this equipment (professional use only).
THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE..
SAMES KREMLIN SAS
13, chemin de Malacher
l
38 240 - MEYLAN - France
: 33 (0)4 76 41 60 60
www.sames-kremlin.com

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the 06R440 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for SAMES KREMLIN 06R440

Summary of Contents for SAMES KREMLIN 06R440

  • Page 1 DOCUMENTATION PUMP 06R440 Manual : 582.053.110-UK - 1908 Date: 12/08/19 Supersede : 27/05/16 Modif.: Update TRANSLATION FROM THE ORIGINAL MANUAL IMPORTANT : Before assembly and start-up, please read and clearly understand all the documents relating to this equipment (professional use only).
  • Page 2 SAMES KREMLIN, nonché le normative nazionali e/o reparação do equipamento de acordo com as locali, de SAMES KREMLIN y a la normativa nacional y/o preconizações de SAMES KREMLIN, bem como com  local, outros regulamentos nacionais e/ou locais aplicáveis,...
  • Page 3 DECLARAŢIA DE CONFORMITATE UE   Le fabricant / The manufacturer / Der Hersteller SAMES KREMLIN SAS / El fabricante / Il produttore / O fabricante 13, chemin de Malacher / De fabrikant / Tillverkare / Valmistaja / Producent / Výrobce 38 240 - MEYLAN - FRANCE / Proizvajalec / Výrobca / Gyártó...
  • Page 4 Meylan, den / Meylan, Ranska, / Sporządzono w Meylan, dnia / Meylan, dnia / V Meylanu, / V Meylan dňa / Kelt Meylanban, / Întocmită la Meylan, pe data de 09/08/2019 - 08/09/2019 SAMES KREMLIN - 3 - N° : 578.116.130-1908...

  • Page 5: Installation And Safety Instructions

    (professional use only). THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France  : 33 (0)4 76 41 60 60 www.sames-kremlin.com...

  • Page 6: General Safety Instructions

    WEAR OF PRODUCT WARNING DRAIN VALVE HOSE UNDER OBLIGATORY GLOVES IS VAPOR HOT PARTS OR PRESSURE OBLIGATORY HAZARDS AREAS ELECTRICAL WARNING EXPLOSION GROUNDING WARNING WARNING HAZARD FIRE HAZARDS HAZARDS (USER) SERIOUS INJURIES SAMES KREMLIN - 1 - N° : 578.001.130-UK-1804...
  • Page 7 FIRE - EXPLOSION - SPARKS - STATIC ELECTRICITY HAZARDS A poor earth connection, inadequate ventilation, sparks or static electricity can cause an explosion or fire. to avoid these risks when using or servicing SAMES KREMLIN equipment, the following safety procedures must be followed : ...

  • Page 8: Equipment Requirements

    He shall determine the risks of immediate reactions or pursuant to repeated exposures of the staff, SAMES KREMLIN shall not be liable for physical injuries, direct or indirect material damages caused by the use of chemicals. SAMES KREMLIN - 3 - N°...

  • Page 9: Installation Of The Equipment

     The materials to be painted must also be grounded. All the materials situated in the working area shall be grounded. SAMES KREMLIN - 4 - N° : 578.001.130-UK-1804...
  • Page 10 Please act in accordance with local rules and do not dispose of old equipment with household wastes. A correct disposal of old equipment will help prevent negative consequences for the environment and health. SAMES KREMLIN - 5 - N° : 578.001.130-UK-1804...
  • Page 11 IMPORTANT : Before assembly and start-up, please read and clearly understand all the documents relating to this equipment (professional use only). THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France ...
  • Page 12 The pump is manufactured under the ATEX agreement and can not be modified. SAMES KREMLIN will not be held responsible for any failure to comply with that instruction.  FLUID MOTOR OR AIR MOTOR REPLACEMENT (REFER TO DOC. 573.462.050 & 573.463.050) Guards (air motor cover, coupling shields, housings …) have been designed for...
  • Page 13 REPLACING THE PLUG Clean the drain plug. Apply a light coating of glue to the drain plug threading (Loctite 577) Screw the drain plug with a hexagon key size 12mm. SAMES KREMLIN - 2 - N° 578.209.110-UK-1907...
  • Page 14 After sliding the axis-lock (37) and the closing ring (19), take off the motor piston rod to bring in contact with the pump piston. Put the bush (38) on motor and pump piston rod ends. Go down the closing ring (19). Put the axis-lock (37). SAMES KREMLIN - 3 - N° 578.209.110-UK-1907...
  • Page 15 Nota : Use only lubricant compatible with the parts in contact with the product (See data sheet of the product manufacturer). Use only SAMES KREMLIN T lubricant. - Unscrew the lid from the cup (3). - Run the pump to load the product.

  • Page 16: Suction Valve

    When reassemblying, make sure the two seals (28) are installed. Grease them. Lubricate inside the cylinder (grease, type A1) and the threads to prevent damaging the mobile packing (grease, type A2) - (refer to greases in § Assembly instructions). SAMES KREMLIN - 5 - N° 578.209.110-UK-1907...
  • Page 17 Reinstall the ball (30) on the exhaust valve (33). Apply a light coating of grease to the threading of exhaust valve (33) (grease, type A2). Screw the part in the piston lower part (29) (refer to greases in § Assembly instructions). SAMES KREMLIN - 6 - N° 578.209.110-UK-1907...
  • Page 18 Caution : the skirt must be visible. By means of 2 wrenches, to separate the piston (29) from the coupling rod (8) by using the flats on the coupling rod and those on the base of the piston. SAMES KREMLIN - 7 - N° 578.209.110-UK-1907...
  • Page 19 Remount the coupling rod (19) if it has been removed. Replace the suction flange (20). Screw the 3 screws (15). Reinstall the 3 washers (21) and screw the nuts (22). Remount the pump lower part as explained previously (cylinder, suction,…). SAMES KREMLIN - 8 - N° 578.209.110-UK-1907...

  • Page 20: Detail View

    Orientate and tighten it on air motor base by means of the 3 screws (15). Nota : To make easier the reassembly, you can remove one of the three tie rods (19). Couple product section (B) with the suction part (A). SAMES KREMLIN - 9 - N° 578.209.110-UK-1907...
  • Page 21 SAMES KREMLIN - 10 - N° 578.209.110-UK-1907...
  • Page 22 Apply a light coating of glue to the cup threading (Loctite 577). - Screw the reassembled cup (1) onto the lower elbow tube (24). - Screw the lid (3) onto the cup (1). SAMES KREMLIN - 11 - N° 578.209.110-UK-1907...
  • Page 23 Make sure the seals are not damaged, one damaged seal can lead to a motor malfunction.  MUFFLER Disassembly DETAIL VIEW - Unscrew the muffler (15) Assembly - Screw the muffler (15). SAMES KREMLIN - 12 - N° 578.209.110-UK-1907...
  • Page 24 - Replace the distributor (10) on its location. - Screw the 4 screws (19) with a hexagon key size 4mm. - Replace the cover (3). - Put the washer (2). - Screw the hoisting ring (1). SAMES KREMLIN - 13 - N° 578.209.110-UK-1907...
  • Page 25 - Screw the 4 screws (53) with a hexagon key size 3mm. - Connect the hoses (42). - Replace the cover (3). - Put the washer (2). - Screw the hoisting ring (1). SAMES KREMLIN - 14 - N° 578.209.110-UK-1907...
  • Page 26 - Install the ring (33) with a half round tongs on the piston (29) and piston rod (17) assembly. - Install the seal (34) in the piston grooves (29). - Lubricate the cylinder (16). SAMES KREMLIN - 15 - N° 578.209.110-UK-1907...
  • Page 27 Under normal operating and servicing conditions, with standard filled material not including foreign matters or chemically aggressive, the average working life can be estimated as : 1 million strokes for the tightness seals. 10 millions strokes for the bellows. SAMES KREMLIN - 16 - N° 578.209.110-UK-1907...
  • Page 28 FLUID SECTION ASSEMBLY INSTRUCTIONS SAMES KREMLIN - 17 - N° 578.209.110-UK-1907...
  • Page 29 MOTOR ASSEMBLY INSTRUCTIONS SAMES KREMLIN - 18 - N° 578.209.110-UK-1907...
  • Page 30 Loctite 577 (250 ml / 0.066 US gal) 554.180.015 Aneorobic Pipe sealant Low strength - Aneorobic Loctite 222 (50 ml / 0.013 US gal) 554.180.010 Adhesive High strength - Aneorobic Loctite 270 (50 ml / 0.013 US gal) 554.180.004 Adhesive SAMES KREMLIN - 19 - N° 578.209.110-UK-1907...
  • Page 31 Modif. / Änderung : Pièces de rechange Mise à jour / Update / Aktualisierung Spare parts list Date/Datum/Fecha : 09/07/19 / Actualización Ersatzteilliste Annule/Cancels/ Piezas de repuesto Ersetzt/Anula : 16/08/16 POMPE, PUMP, modèle 06R440 model 06R440 PUMPE, BOMBA, Modell 06R440 tipo 06R440...
  • Page 32 Pièces communes - Common parts - Gleiche Teile - Partes comunes Désignation Description Bezeichnung Denominación Qté NC / NS Pompe 06R440 nue Bare pump, Pumpe Modell, Bomba sola, model 06R440 06R440 tipo 06R440 *1 146 310 200  Moteur 3000-100 ...
  • Page 33 N S : Denotes parts are not serviceable. * Bezeichnete Teile sind empfohlene Ersatzteile. N S : Bezeichnete Teile gibt es nicht einzeln, sondern nur * Piezas de mantenimiento preventivas. komplett. N S : no suministrado. SAMES KREMLIN Doc. / Dok. : 573.464.050...
  • Page 34 Doc. 573.463.050 Modif. / Änderung : Pièces de rechange Mise à jour / Update / Aktualisierung Spare parts list Date/Datum/Fecha : 10/07/19 / Actualización Ersatzteilliste Annule/Cancels/ Piezas de repuesto Ersetzt/Anula 26/02/15 MOTEUR, MOTOR, modèle 3000-100 model 3000-100 MOTOR, MOTOR, Modell 3000-100 tipo 3000-100...
  • Page 35 *10 146 310 092 Distributeur 4/2 NC / NS Joint d'embase Base seal Grundplattendichtung Junta de base NC / NS Coude MF 1/2" Elbow, model MF 1/2" Winkelnippel, AG/IG 1/2" Codo, tipo MH 1/2" SAMES KREMLIN Doc. / Dok. 573.463.050...
  • Page 36 Circlips Ring Sicherungsring Anillo truarc NC / NS Joint torique (piston) O-Ring (piston) O-Ring Dichtung (Kolben) Junta tórica (pistón) 90 040 Frein d'axe Axis-lock Sicherungsring Freno de eje 209 394 Coquille Bush Kupplung Coquilla SAMES KREMLIN Doc. / Dok. 573.463.050...
  • Page 37 (Länge: 25 m) (25 m de largo) NC / NS Tuyau PU 6x8 Hose PU 6x8 Schlauch PU 6x8 Tubería PU 6x8 (lg.100m) (lg. 100 m / 328.1 ft) (Länge: 100 m) (100 m de largo) SAMES KREMLIN Doc. / Dok. 573.463.050...
  • Page 38 N S : Denotes parts are not serviceable. * Bezeichnete Teile sind empfohlene Ersatzteile. N S : Bezeichnete Teile gibt es nicht einzeln, sondern nur * Piezas de mantenimiento preventivas. komplett. N S : no suministrado. SAMES KREMLIN Doc. / Dok. 573.463.050...

  • Page 39: Fluid Section

    Doc. 573.462.050 Modif. / Änderung : Pièces de rechange Mise à jour / Update / Aktualisierung Spare parts list Date/Datum/Fecha : 09/07/19 / Actualización Ersatzteilliste Annule/Cancels/ Piezas de repuesto Ersetzt/Anula : 16/08/16 HYDRAULIQUE, FLUID SECTION, modèle R 440 model R 440 HYDRAULIKTEIL, HIDRÁULICA, Modell R 440...
  • Page 40 (Para producto disolventado) HYDRAULIQUE, modèle R 440 FLUID SECTION model R 440 (Pour produit hydro) (For hydro material) 144.990.600 HYDRAULIKTEIL Modell R 440 HYDRAULIKTEIL Modell R 440 (Für Wasser Materialien) (Para producto hidro) SAMES KREMLIN Doc. / Dok. : 573.462.050...
  • Page 41 Plug, model 1" Stopfen, 1" Tapón, tipo 1" 38 905 210 404 Coude MF 1" Elbow, model MF 1" Winkelnippel, AG/IG 1" Codo, tipo MH 1" 39 903 090 208 Vanne Valve Ventil Válvula SAMES KREMLIN Doc. / Dok. : 573.462.050...
  • Page 42 N S : Denotes parts are not serviceable. * Bezeichnete Teile sind empfohlene Ersatzteile. N S : Bezeichnete Teile gibt es nicht einzeln, sondern nur * Piezas de mantenimiento preventivas. komplett. N S : no suministrado. SAMES KREMLIN Doc. / Dok. : 573.462.050...
  • Page 43 N S : Denotes parts are not serviceable. * Bezeichnete Teile sind empfohlene Ersatzteile. N S : Bezeichnete Teile gibt es nicht einzeln, sondern nur * Piezas de mantenimiento preventivas. komplett. N S : no suministrado. SAMES KREMLIN Doc. / Dok. : 573.462.050...
  • Page 44 Doc. 573.465.050 Modif. / Änderung : Pièces de rechange Mise à jour / Update / Aktualisierung Spare parts list Date/Datum/Fecha : 10/07/19 / Actualización Ersatzteilliste Annule/Cancels/ Piezas de repuesto Ersetzt/Anula : 11/10/16 GODET EQUIPE (600 ml) CUP ASSEMBLY (600 ml / 20.29 oz) KOMPLETTER BEHÄLTER (600 ml) BOTE EQUIPADO (600 ml) A : raccordement produit (M 1/4"...
  • Page 45 N S : Denotes parts are not serviceable. * Bezeichnete Teile sind empfohlene Ersatzteile. N S : Bezeichnete Teile gibt es nicht einzeln, sondern nur * Piezas de mantenimiento preventivas. komplett. N S : no suministrado. SAMES KREMLIN Doc. / Dok. 573.465.050...

  • Page 46: Preventive Maintenance

    IMPORTANT documents relating to this equipment (professional use only). THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France ...
  • Page 47 Check the fixing of the cover Check the correct operating of the safety valve(s) D : daily M : monthly H : half-yearly W : weekly Q : quarterly Y : yearly SAMES KREMLIN - 1 - N° : 578.211.110-UK-1907...
  • Page 48 Note : Frequencies are given as a clue. They must be adapted by the maintenance service of the user for every installation according to the product, the w orking cadence and the w orking pressure. SAMES KREMLIN - 2 - N° : 578.211.110-UK-1907...

  • Page 49: Troubleshooting Guide

    IMPORTANT : documents relating to the equipment (professional use only). THE PICTURES AND DRAWINGS ARE NOT CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France ...
  • Page 50 The pump is manufactured under the ATEX agreement and can not be modified. SAMES KREMLIN will not be held responsible for any failure to comply with that instruction. Guards (air motor cover, coupling shields, housings …) have been designed for safe use of the equipment.
  • Page 51 Drain valve worn or damaged Check and replace parts. A foreign product obstructs the Clean and check. The piston goes up quickly drain valve Piston seals incorrectly mounted Check the mounting; change if or damaged necessary. SAMES KREMLIN - 2 - N° : 578.210.110-UK-1907...
  • Page 52 Check the mounting. T lubricant leakage at the elbow tube seals Worn seals Replace them. Leakage of fluid at the bottom of Check the bellows; change if Bellows damaged the flange necessary. SAMES KREMLIN - 3 - N° : 578.210.110-UK-1907...
  • Page 53 IMPORTANT : Before assembly and start-up, please read and clearly understand all the documents relating to this equipment (professional use only). THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France ...

  • Page 54: Operating Principle

    1. OPERATING PRINCIPLE The pneumatic motors are designed to be coupled with the recommended SAMES KREMLIN fluid section to get the required ratio and flow rate. The pneumatic motors with rectilinear alternative motions operate thanks to the compressed air supply. The reversing system is carried out by means of :...

  • Page 55: Installation

    Fluid drain valve Filter or purifier Gauge Air regulator Fluid regulator Depressurize valve (air) Hose with ground Pump Suction rod Grounding Material filter Drain cup (For other installation, please contact SAMES KREMLIN). SAMES KREMLIN - 2 - N° : 578.087.120-UK-1907...
  • Page 56 (cycles) which leads to a flow rate increase and to an outlet pressure increase of the pumped material. AIR CONSUMPTION OF THE MOTOR Pressure of the motor at 6 bar / 87 psi Version 1500 3000 SAMES KREMLIN - 3 - N° : 578.087.120-UK-1907...
  • Page 57 4. PNEUMATIC CABLING Motor pneumatic diagram SAMES KREMLIN - 4 - N° : 578.087.120-UK-1907...

  • Page 58: Before Starting The Equipment

    Then, comply with the instructions as follows : - Couple the motor to the required fluid section, - Connect the main air supply to the motor, - Adjust the pressure by means of the air regulator. SAMES KREMLIN - 5 - N° : 578.087.120-UK-1907...
  • Page 59 (M). - Refill with the T lubricant* until the backflow into the cup (≃1.2L / 0.32 US gal). * Use only SAMES KREMLIN T lubricant Then adjust : - air pressure to the regulator (C), - fluid pressure to the regulator (J).
  • Page 60 Remove the T lubricant* from the cup (M) by the drain cup (N) and refill with the T lubricant into the cup. *Use only SAMES KREMLIN T lubricant. We advice you to stop the pump in 'low reversing' position to prevent from material drying on the piston rod.

  • Page 61: Technical Features

    IMPORTANT : Before assembly and start-up, please read and clearly understand all the documents relating to this equipment (professional use only). THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France ...
  • Page 62 Pump air supply hose (minimum  for a 5m / 16.5 ft length) :  20 mm / 3/4 " dia. HP fluid hose (pump fluid outlet) : minimum ID 9,52 mm / 3/8 " dia. SAMES KREMLIN - 1 - N° : 578.085.120-UK-1907...
  • Page 63 265,5 326,5 52.48 10.45 12.85 OUTLET INLET  WALL MOUNTED BRACKET OF THE PUMP Ind. " Ind. " Ind. " Ind.. " 11.81 10.23 7.48 9.45 2.36 9.76 Side view Front view SAMES KREMLIN - 2 - N° : 578.085.120-UK-1907...
  • Page 64 IIA : Gas group for the equipment category T3 : Maximum surface temperature : 200°C / 392°F Pump version POMPE / PUMP REF. Pump part number Number given by SAMES KREMLIN. The 2 first numbers indicate the SERIE manufacturing year. MAX. PRES. (BAR/PSI) PROD Maximum material pressure...

  • Page 65: Installation Instructions

    The 1 m / 39.37" distance indicated in these diagrams is given for information purposes only and hold harmless to SAMES KREMLIN. The user is responsible for the extraction and conditioning of the painting area where the equipment is used, for working conditions conditions (refer to EN 60079-10 standard).

Table of Contents