SAMES KREMLIN AIRMIX 20C100 Installation And Safety Instructions
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SAMES KREMLIN AIRMIX 20C100 Installation And Safety Instructions

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TRANSLATION FROM THE ORIGINAL MANUAL
IMPORTANT : Before assembly and start-up, please read and clearly understand all the documents relating
to this equipment (professional use only).
THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE.
DOCUMENTATION
PUMP 20C100 / 20C100 T
AIRMIX
Manual : 582.033.110-UK - 2109
Date : 06/09/21
Supersede : 14/06/21
Modif.: Doc. 573.080.050
SAMES KREMLIN SAS
13, chemin de Malacher
38 240 - MEYLAN - France
: 33 (0)4 76 41 60 60
www.sames-kremlin.com
®
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Summary of Contents for SAMES KREMLIN AIRMIX 20C100

  • Page 1 IMPORTANT : Before assembly and start-up, please read and clearly understand all the documents relating to this equipment (professional use only). THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France : 33 (0)4 76 41 60 60 ...
  • Page 2 SAMES KREMLIN, nonché le normative nazionali e/o reparar el equipo con arreglo a las recomendaciones reparação do equipamento de acordo com as locali, de SAMES KREMLIN y a la normativa nacional y/o preconizações de SAMES KREMLIN, bem como local, ...
  • Page 3   DECLARAŢIA DE CONFORMITATE UE Le fabricant / The manufacturer / Der Hersteller SAMES KREMLIN SAS / El fabricante / Il produttore / O fabricante 13, chemin de Malacher / De fabrikant / Tillverkare / Valmistaja / Producent / Výrobce 38 240 - MEYLAN - FRANCE / Proizvajalec / Výrobca / Gyártó...
  • Page 4 Meylan, den / Meylan, Ranska, / Sporządzono w Meylan, dnia / Meylan, dnia / V Meylanu, / V Meylan dňa / Kelt Meylanban, / Întocmită la Meylan, pe data de 31/05/2021 - 05/31/2021 SAMES KREMLIN - 3 - N° : 578.136.130-2105...

  • Page 5: Installation And Safety Instructions

    IMPORTANT documents relating to this equipment (professional use only). THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France ...

  • Page 6: General Safety Instructions

    WEAR OF PRODUCT WARNING DRAIN VALVE HOSE UNDER OBLIGATORY GLOVES IS VAPOR HOT PARTS OR PRESSURE OBLIGATORY HAZARDS AREAS ELECTRICAL WARNING EXPLOSION GROUNDING WARNING WARNING HAZARD FIRE HAZARDS HAZARDS (USER) SERIOUS INJURIES SAMES KREMLIN - 1 - N° : 578.001.130-UK-1804...
  • Page 7 FIRE - EXPLOSION - SPARKS - STATIC ELECTRICITY HAZARDS A poor earth connection, inadequate ventilation, sparks or static electricity can cause an explosion or fire. to avoid these risks when using or servicing SAMES KREMLIN equipment, the following safety procedures must be followed : •...

  • Page 8: Equipment Requirements

    He shall determine the risks of immediate reactions or pursuant to repeated exposures of the staff, SAMES KREMLIN shall not be liable for physical injuries, direct or indirect material damages caused by the use of chemicals. SAMES KREMLIN - 3 - N°...

  • Page 9: Installation Of The Equipment

    • The materials to be painted must also be grounded. All the materials situated in the working area shall be grounded. SAMES KREMLIN - 4 - N° : 578.001.130-UK-1804...
  • Page 10 Please act in accordance with local rules and do not dispose of old equipment with household wastes. A correct disposal of old equipment will help prevent negative consequences for the environment and health. SAMES KREMLIN - 5 - N° : 578.001.130-UK-1804...

  • Page 11: Stainless Steel

    IMPORTANT : documents relating to the equipment (professional use only). THE PICTURES AND DRAWINGS ARE NOT CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France ...
  • Page 12 The pump is manufactured under the ATEX agreement and can not be modified. SAMES KREMLIN will not be held responsible for any failure to comply with that instruction. Guards (air motor cover, coupling shields, housings …) have been designed for safe use of the equipment.
  • Page 13 Before reassembling : Clean the parts with the appropriate cleaning solvent. Install new seals if it is necessary after having lubricated them with PTFE grease. Install new parts if it is necessary. SAMES KREMLIN - 2 - N° : 578.164.110-UK-2104...
  • Page 14  ASSEMBLY INSTRUCTIONS SAMES KREMLIN - 3 - N° : 578.164.110-UK-2104...
  • Page 15 PTFE grease (10 ml / 0.3 oz) PTFE grease 560.440.101 Grease box (450 g / 0.99 lb) Anti-seize grease 560.420.005 Medium strength Loctite 5772 (50 ml / 1.7 oz) 554.180.015 Aneorobic Pipe sealant SAMES KREMLIN - 4 - N° : 578.164.110-UK-2104...
  • Page 16 Doc. 573.081.050 Modif. / Änderung : Mise à jour Pièces de rechange / Update / Aktualisierung Spare parts list Date/Datum/Fecha : 13/04/21 / Actualización Ersatzteilliste Annule/Cancels/ Piezas de repuesto Ersetzt/Anula : 21/12/20 POMPE AIRMIX®, AIRMIX® PUMP, modèle 20C100 et modèle 20C100 T model 20C100 and model 20C100 T (turbo) (turbo)
  • Page 17 M 1/2 BSP - M 26 x 125 double male, AG 1/2 BSP - M 26 x 1,25 M 1/2 BSP - M 26 x 125 (entrée produit) 1/2 BSP - 26 x 125 (Materialeingang) (entrada producto) (fluid inlet) SAMES KREMLIN Doc. / Dok. : 573.081.050...
  • Page 18 044.910.121 (ind. 1 - Doc. 573.403.050). Nota : For a bare pump with wall bracket, order bare pump, plate (ind. 6) and bracket - P.N°. 044.910.121 (ind. 1 - Doc. 573.403.050). SAMES KREMLIN Doc. / Dok. : 573.081.050...
  • Page 19 Bomba mural con filtro filter - 051 221 000 Chariot (2 bras) Cart (2 arms) Fahrgestell (2 Arme) Carretilla (2 brazos) - 056 100 199 Panneau de fixation Wall bracket unit Wandplatte Soporte de fijación SAMES KREMLIN Doc. / Dok. : 573.081.050...
  • Page 20 Schlüssel für Llave (para garniture) Spülmitteltasse prensaestopa) * Pièces de maintenance préconisées. * Preceding the index number denotes a suggested spare part. * Bezeichnete Teile sind empfohlene Ersatzteile. * Piezas de mantenimiento preventivas. SAMES KREMLIN Doc. / Dok. : 573.081.050...
  • Page 21 Doc. 573.045.050 Modif. / Änderung : Pièces de rechange # 044 630 400  NC Spare parts list Date/Datum/Fecha : 07/03/18 (ind. 9a / Pos. 9a) Ersatzteilliste + # 144 630 720 Annule/Cancels/ Piezas de repuesto (ind. 9b / Pos. 9b) Ersetzt/Anula : 20/05/14 MOTEUR A AIR, modèle 1000-4 &...

  • Page 22: Air Motor

    15 046 180 003 Tige de pilotage Rod, driving Steuerstange Eje de mando 16 046 144 907 Ecrou Mutter Tuerca 17 046 180 007 Tige de piston Rod, piston Kolbenstange Eje de pistón SAMES KREMLIN Doc. / Dok. : 573.045.050...
  • Page 23 Nota : Las bombas cuyo número de serie es > a 17 AJ 1291 tienen el bloque inversor # 144.630.720. Montar el índ. 2 (anillo guía del bloque inversor) sólo si su bloque tiene un R. SAMES KREMLIN Doc. / Dok. : 573.045.050...
  • Page 24 Nippel AG 3/4 BSP - 3/4 Racor M 3/4 BSP - 3/4 NPS M 3/4 BSP - 3/4 NPS NPS (Luftversorgung) M 3/4 BSP - 3/4 NPS (alimentation en air) (air supply) (alimentación en aire) SAMES KREMLIN Doc. / Dok. : 573.045.050...
  • Page 25 Doc. 573.087.040 Modif. / Änderung : Pièces de rechange Mise à jour / Update / Aktualisierung Spare parts list Date/Datum/Fecha : 11/05/17 / Actualización Ersatzteilliste + 144.630.720 Annule/Cancels/ Piezas de repuesto Ersetzt/Anula : 03/06/14 BLOC INVERSEUR REVERSING-BLOCK UMSTEUERBLOCK BLOQUE INVERSOR NC / NS BLOC INVERSEUR DROIT RIGHT REVERSING-BLOCK...
  • Page 26 12(x3), 14, 15) * 144 630 425 Pochette de Servicing kit - bases Servicekit - Ventil Bolsa de maintenance glaces (ind. 7, 8) (Pos. 7, 8) mantenimiento (ind. 7, 8) - espejos (índ. 7, 8) SAMES KREMLIN Doc. / Dok. : 573.087.040...
  • Page 27 Hinweis: Die Pos. 2 (Führungsbuchse des Umsteuerblocks) nur am Umsteuerblock mit R Markierung montieren. Nota : Montar el índ. 2 (anillo guía del bloque inversor) sólo si su bloque inversor tiene un R. SAMES KREMLIN Doc. / Dok. : 573.087.040...
  • Page 28 Doc. 573.080.050 Modif. / Änderung : Pièces de rechange Ind. / Pos. 12b : 044 960 007 Spare parts list Date/Datum/Fecha : 06/09/21  NC / NS Ersatzteilliste Ind. / Pos. 13b : 044 960 008 Annule/Cancels/ Piezas de repuesto Ersetzt/Anula : 11/06/18 ...
  • Page 29 23 144 950 012 Bouchon de vidange Drain plug Ablaßschraube Tapón de vaciado 24 109 020 401  Joint plat (x 5)  Flat seal (pack of 5)  Flachdichtung (5 St.)  Junta plana (bolsa de SAMES KREMLIN Doc. / Dok. 573.080.050...
  • Page 30  Segmento NC / NS  Joint O-Ring noir  O-Ring seal, black  O-Ring, schwarz  Junta tórica negra 22b 909 051 105 Joint chevron, PE Chevron seal, PE Packungsring, PE Junta chevrón, PE SAMES KREMLIN Doc. / Dok. 573.080.050...
  • Page 31 Servicing kit Servicekit (beinhaltet Bolsa de maintenance (ind. 5, 6 (ind. 5, 6 + package of Pos. 5, 6 und den mantenimiento + pochette de joints) seals) Dichtungssatz) (índ. 5, 6 + bolsa de juntas) SAMES KREMLIN Doc. / Dok. 573.080.050...
  • Page 32 (ind. 8, 9, 10a, 13c, 17a, Pos. 8, 9, 10a, 13c, 17a, mantenimiento (ind. 8, 9, 10a, 13c, 17a, 18c, 25) 18c, 25) (índ. 8, 9, 10a, 13c, 17a, 18c, 25) 18c, 25) SAMES KREMLIN Doc. / Dok. 573.080.050...
  • Page 33 Doc. 573.403.050 Modif. / Änderung : Pièces de rechange Mise à jour / Update / Aktualisierung Spare parts list Date/Datum/Fecha : 26/03/21 / Actualización Ersatzteilliste Annule/Cancels/ Piezas de repuesto Ersetzt/Anula : 19/10/18 EQUIPEMENT D'AIR / AIR SUPPLY / LUFTAUSRÜSTUNG / EQUIPO DE AIRE Avec 1 détendeur / with 1 air regulator / mit 1 Druckminderer / con 1 manorreductor, Mod.
  • Page 34 Tubería  int. 16 (avec écrous 3/4 NPS) (with nuts, 3/4 NPS) (mit Muttern 3/4 NPS) (con tuercas 3/4 NPS) 34 905 210 305 Bouchon G 1/2" Blindstopfen, G 1/2 Plug, G 1/2" Tapón, G 1/2" SAMES KREMLIN Doc. / Dok. 573.403.050...
  • Page 35 Straigth fitting with nut Gerader Nippel mit Racor recto con tuerca 1/4 NPS 1/4 NPS Mutter 1/4 NPS 1/4 NPS 34 905 210 305 Bouchon G 1/2" Blindstopfen, G 1/2 Plug, G 1/2" Tapón, G 1/2" SAMES KREMLIN Doc. / Dok. 573.403.050...
  • Page 36 Tubería  int. 10 (con écrous 3/8 NPS) (with nuts, 3/8 NPS) Muttern 3/8 NPS) tuercas 3/8 NPS) 34 905 210 305 Bouchon G 1/2" Blindstopfen, G 1/2 Plug, G 1/2" Tapón, G 1/2" SAMES KREMLIN Doc. / Dok. 573.403.050...
  • Page 37 Coude FF 3/4" Elbow, FF 3/4" Winkelnippel, IG 3/4" Codo, HH 3/4" 33 050 102 215 Raccord MM 3/4" Fitting, double male, 3/4" Doppelnippel, Racor MM 3/4" AG 3/4 " - AG 3/4 " SAMES KREMLIN Doc. / Dok. 573.403.050...
  • Page 38 N S : Denotes parts are not serviceable. * Bezeichnete Teile sind empfohlene Ersatzteile. N S : Bezeichnete Teile gibt es nicht einzeln, sondern * Piezas de mantenimiento preventivas. nur komplett. N S : no suministrado. SAMES KREMLIN Doc. / Dok. 573.403.050...
  • Page 39 Doc. 573.035.050 Modif. / Änderung : Pièces de rechange Mise à jour / Update / Aktualisierung Spare parts list Date/Datum/Fecha : 24/03/21 / Actualización Ersatzteilliste Annule/Cancels/ Piezas de repuesto Ersetzt/Anula : 05/11/18 DETENDEUR DE ATOMIZING AIR REGULATOR PULVERISATION ZERSTÄUBERLUFTSET MANORREDUCTOR DE 151.740.200 PULVERIZACIÓN...
  • Page 40 DETENDEUR DE ATOMIZING AIR REGULATOR PULVERISATION ZERSTÄUBERLUFTSET MANORREDUCTOR DE 151.740.300 PULVERIZACIÓN SAMES KREMLIN Doc. / Dok. 573.035.050...
  • Page 41 - en el equipo de aire de las bombas AIRMIX  (bombas equipadas con un motor, tipo 1000/4 o 2000/4), - en el equipo de aire de las bombas AIRLESS con una relación de presión 40 bar máxima. OJO : instalar una pistola AIRMIX  adaptada a la presión que aporta la bomba. SAMES KREMLIN Doc. / Dok. 573.035.050...
  • Page 42 Doc. 573.299.050 Modif. / Änderung : Mise à jour Pièces de rechange / Update / Aktualisierung Spare parts list Date/Datum/Fecha : 20/07/18 / Actualización Ersatzteilliste KREMLIN REXSON  SAMES Annule/Cancels/ Piezas de repuesto KREMLIN Ersetzt/Anula : 10/06/11 FILTRE PRODUIT HP, modèle 3/8 inox HP FLUID FILTER, model 3/8 stainless steel HD MATERIALFILTER, Modell 3/8 Edelstahl FILTRO PRODUCTO AP, tipo 3/8 inox...
  • Page 43 Tamiz n° 12 (280 µ) (280 µ - 55 Mesh) (280 µ) * Pièces de maintenance préconisées. * Preceding the index number denotes a suggested spare part. * Bezeichnete Teile sind empfohlene Ersatzteile. * Piezas de mantenimiento preventivas. SAMES KREMLIN Doc. 573.299.050...
  • Page 44 15 055 190 005 Ressort Spring Feder Muelle *16 150 040 327 Joint (les 5) Seal (pack of 5) Dichtung (5 St.) Junta (bolsa de 5) 17 049 030 018 Clé de démontage Wrench Schlüssel Llave de desmontaje SAMES KREMLIN Doc. 573.299.050...
  • Page 45 Désignation Description Bezeichnung Denominación Qté - 155 190 105 Support filtre avec vis, Mounting bracket with Filterhalterung mit Soporte filtro con rondelles et écrous screws, washers and Schrauben, Scheiben tornillos, arandelas y nuts und Muttern tuercas SAMES KREMLIN Doc. 573.299.050...

  • Page 46: Preventive Maintenance

    Before assembly and start-up, please read and clearly understand all the documents relating to this equipment (professional use only). THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France ...

  • Page 47: Spray Gun

    Comply with the usual instructions of spray gun servicing (refer to spary gun instruction manual).  FILTER If the pump is mounted with a filter at the fluid outlet, comply with the usual instructions of filter servicing (refer to filter instruction manual) SAMES KREMLIN - 1 - N° : 578.033.110-UK-1801...

  • Page 48: Troubleshooting

    Before assembly and start-up, please read and clearly understand all the documents relating to this equipment (professional use only). THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France ...
  • Page 49 On FLOWMAX ® pump, leakage of fluid at Check bellow. the bottom of the air motor. Spraying trouble. Refer to spray gun instruction manual. Decrease of material flow. Refer to filter instruction manual. SAMES KREMLIN - 1 - N° : 578.034.110-UK-1801...
  • Page 50 Before assembly and start-up, please read and clearly understand all the documents relating to this equipment (professional use only). THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France ...

  • Page 51: Operating Principle

    ⇒ To adjust the fluid flow rate, turn the yellow/green knob (D) - (Gauge E). ⇒ To adjust the spray air, turn the black knob (F) - (Gauge G). The pumps are intensive™ ones or Flowmax ® ones (with bellows). START UP 2-1 FILLING INTENSIVE™ PUMP SAMES KREMLIN - 1 - N° : 578.008.120-UK-1902...
  • Page 52 Discharge valve Air hose (static conductor) (For specific installation, please contact your SAMES KREMLIN representative). Nota : If the pump is equipped with an accumulator filter (M), the filter is supplied with a stainless steel screen n° 6 (filtration size : 168 microns or 85 mesh). The screen is recommended for the use of an AIRMIX gun fitted with a nozzle model n°...
  • Page 53 FLOWMAX ® fluid section) is shut : it would damage the bellows. → Do not install a material regulator on the supply circuit or any arrangement that could perform as a non-return valve. SAMES KREMLIN - 3 - N° : 578.008.120-UK-1902...

  • Page 54: Safety Device

    A relief-valve (setting : 6.5 bar / 94 psi) is fitted on the pump air motor - thus protecting this one from an overpressure which could damage it. SAMES KREMLIN - 4 - N° : 578.008.120-UK-1902...
  • Page 55 IMPORTANT : Before assembly and start-up, please read and clearly understand all the documents relating to this equipment (professional use only). THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France ...
  • Page 56  7 mm ID / 1/4 dia. Air hose (between "GUN AIR" regulator and gun) :  4.8 mm int. / 3/16" AIRMIX fluid hose (between pump fluid outlet and spray gun) : SAMES KREMLIN - 1 - N° : 578.065.120-UK-2106...
  • Page 57  DIMENSIONS Ind. " " " " 113.3 71.6 323.2 189.7 Ø 196 Ø 77 SAMES KREMLIN - 2 - N° : 578.065.120-UK-2106...

  • Page 58: Installation

    P prod : xx bar / xx psi P air : 6 bar / 87 psi Air supply maximum pressure of the pump motor Number given by SAMES KREMLIN. The 2 first numbers indicate the Serie / Serial manufacturing year.

  • Page 59: Installation Diagram

    The 1 m / 39.37" distance indicated in these diagrams is given for information purposes only and hold harmless to SAMES KREMLIN. The user is responsible for the extraction and conditioning of the painting area where the equipment is used, for working conditions (refer to EN 60079-10 standard).

This manual is also suitable for:

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