SAMES KREMLIN AZUR 52C225 User Manual
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SAMES KREMLIN AZUR 52C225 User Manual

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Translation of the original instructions
AZUR™ PUMP 52C225
64350225131115-64350225131175 - 64350225134115
SAMES KREMLIN SAS
13 Chemin de Malacher
38240 Meylan
www.sames-kremlin.com
33 (0)4 76 41 60 60
Equipment references
64350225130000 - 64350225131101
64350225135101 - 64350225135111
User Manual 582108110
2021-03-10
Index G

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Summary of Contents for SAMES KREMLIN AZUR 52C225

  • Page 1 AZUR™ PUMP 52C225 Equipment references 64350225130000 - 64350225131101 64350225135101 - 64350225135111 64350225131115-64350225131175 - 64350225134115 User Manual 582108110 2021-03-10 Index G Translation of the original instructions SAMES KREMLIN SAS 13 Chemin de Malacher 38240 Meylan www.sames-kremlin.com 33 (0)4 76 41 60 60...
  • Page 2 Any communication or reproduction of this document, in any form whatsoever, and any exploitation or communication of its contents is prohibited, except with the express written consent of SAMES KREMLIN. The descriptions and features contained in this document are subject to change without notice.

  • Page 3: Table Of Contents

    Contents Evolution table of the document ..........................6 Guarantee ..................................7 DECLARATION OF INCORPORATION OF PARTLY COMPLETED MACHINERY ..........8 EU DECLARATION OF CONFORMITY ....................... 13 SAFETY INSTRUCTIONS .......................... 15 ............................. 15 ERSONAL SAFETY Overview ..................................15 Meaning of the pictograms ............................16 Security devices .................................
  • Page 4 Hopper ..................................50 TECHNICAL SPECIFICATIONS AND OPERATING PRINCIPLES ..............51 ........................51 ECHNICAL CHARACTERISTICS ........................... 54 RINCIPLE OF OPERATION INSTALLATION ............................56 Connections subsets ..............................56 Connection to compressed air supply........................57 10.1 ..............................58 TORAGE 10.2 .............................. 58 ANDLING COMMISSIONING ...........................
  • Page 5 17.2 ............................197 EASSEMBLY INSTALLATION OF THE WALL PUMP ..................... 211 SPARE PARTS ............................212 19.1 7000 120 ......................212 OTOR ODEL STROKE 19.2 C225 ........................218 LUID SECTION ODEL Repair kit .................................. 220 Fluid section seal kit # 144 050 303 ......................... 221 Fluid section seal kit # 144 050 304 .........................

  • Page 6: Evolution Table Of The Document

    Evolution table of the document Recording revisions Editor Object Revision Date Modified by E DUMONT/F AIRLESS pump A - Draft - Week 21/2019 N Plantard SEGUIN beta test F SEGUIN AIRLESS pump Week 09/2020 N Plantard F SEGUIN AIRLESS pump Week 09/2020 N Plantard F SEGUIN...

  • Page 7: Guarantee

    The warranty excludes wear parts, deterioration or wear resulting from abnormal or unscheduled use by SAMES KREMLIN, failure to observe instructions for proper operation or lack of maintenance. The warranty is limited to the repair or exchange of parts returned to our factory and recognized as defective by us and does not cover the listed wear parts or not.

  • Page 8: Declaration Of Incorporation Of Partly Completed Machinery

    Declaration of incorporation of partly completed machinery 1 Declaration of incorporation of partly completed machinery The manufacturer : SAMES KREMLIN with assets of 12 720 000 Euros Head office : 13, chemin de Malacher - 38 240 - MEYLAN - FRANCE Tel.
  • Page 9 SAMES KREMLIN, manutenção e reparação do equipamento recomendaciones de SAMES KREMLIN y a nonché le normative nazionali e/o locali, de acordo com as preconizações de la normativa nacional y/o local,...
  • Page 10 VYHLÁSENIE O ZAČLENENÍ BEÉPÍTÉSI NYILATKOZAT DECLARAŢIE DE ÎNCORPORARE Le fabricant / The manufacturer / Der Hersteller SAMES KREMLIN SAS / El fabricante / Il produttore / O fabricante 13, chemin de Malacher / De fabrikant / Tillverkare / Valmistaja / Producent / 38 240 - MEYLAN - FRANCE Výrobce...
  • Page 11 Declaration of incorporation of partly completed machinery Risques dûs à d’autres dangers / Risks due to other hazards 1.5.2 Electricité statique / Static electricity 1.5.3 Alimentation en énergie autre qu’électrique / Energy supply other than electricity 1.5.4 Erreurs de montage / Errors of fitting 1.5.5 Températures extrêmes / Extreme temperatures 1.5.6...
  • Page 12 Directive 2006/42/CE on Machinery. La société SAMES KREMLIN est autorisée à constituer la documentation technique / SAMES KREMLIN is allowed to compil the technical documentation.

  • Page 13: Eu Declaration Of Conformity

    VYHLÁSENIE O ZHODE EU-MEGFELELŐSÉGI NYILATKOZAT DECLARAŢIA DE CONFORMITATE UE Le fabricant / The manufacturer / Der Hersteller SAMES KREMLIN SAS / El fabricante / Il produttore / O fabricante 13, chemin de Malacher / De fabrikant / Tillverkare / Valmistaja / 38 240 - MEYLAN - FRANCE Producent / Výrobce...
  • Page 14 EU DECLARATION OF CONFORMITY La présente déclaration de conformité est établie sous la seule responsabilité du fabricant / This declaration of conformity is issued under the sole responsibility of the manufacturer / Die alleinige Verantwortung für die Ausstellung dieser Konformitätserklärung trägt der Hersteller / La presente declaración de conformidad se expide bajo la exclusiva responsabilidad del fabricante / La presente dichiarazione di conformità...

  • Page 15: Safety Instructions

    It must be used only for the purpose for which it was intended. Do not modify or transform the material. Parts and accessories must only be supplied or approved by SAMES KREMLIN. The equipment must be checked periodically. Defective or worn parts must be replaced.

  • Page 16: Meaning Of The Pictograms

    Safety instructions Meaning of the pictograms Danger pinching, Danger moving parts Danger : high Risks of product crushin pressure emanation Danger : hot parts or Danger : Risk of explosion Danger : electricity surfaces flammability risks Danger (user) Gloves required Warning Danger Grounding Protective helmet...

  • Page 17: Security Devices

    Safety instructions Security devices Attention Guards (motor cover, coupling guard, housings, …) are set up for safe use of the equipment. The manufacturer can not be held responsible for any bodily injury as well as failures and / or damage to the equipment resulting from...

  • Page 18: Injection Hazards

    Safety instructions Injection hazards “HIGH PRESSURE” technology requires the utmost care. Operation can cause dangerous leaks. There is a risk of product injection into exposed parts of the body, which can lead to serious injury and the risk of amputation: An injection of product into the skin or other parts of the body (eyes, fingers …) must be treated urgently by appropriate medical care.

  • Page 19: Hazards Of Toxic Products

    Safety instructions Hazards of toxic products Toxic products or vapors can cause serious injury through contact with the body, in the eyes, under the skin, but also by ingestion or inhalation. It is imperative : To know the type of product used and the dangers it represents, Store the products to be used in appropriate areas, Contain the product used in the application in a...

  • Page 20: Integrity Of The Material

    Safety instructions 3.2 Integrity of the material Material recommendations Protectors are put in place for safe use of the equipment. Exemples : Engine hood. Carters. The manufacturer can not be held responsible in case of: Bodily injury. As well as breakdowns and / or damage to the equipment resulting from...
  • Page 21 It is forbidden to disassemble the safety valve during the operation of the pump – check that the air regulator and pressure gauge are working once a month. Only use genuine SAMES KREMLIN accessories and spare parts designed to withstand the pump’s operating pressures.
  • Page 22 Safety instructions Paint phase pump and pressure gun Mandatory wearing of PPE during this phase of painting where the pump and the gun are under pressure. Do not look at the gun nozzle when it is under pressure. Rinse at a maximum of 1 bar at the pressure gauge of the air equipment (variable pressure depending on the length of the pipes).
  • Page 23 Safety instructions Hoses Recommendations for hoses. Keep hoses away from traffic areas, moving parts and hot areas. Never subject product hoses to temperatures above 60 ° C or below 0 ° C. Do not use hoses to pull or move equipment. Tighten all connections and hoses and connectors before commissioning the equipment.

  • Page 24: Products Implemented

    Given the diversity of the products implemented by the users and the impossibility of listing all the characteristics of the chemical substances, their interactions and their evolution over time SAMES KREMLIN can not be held responsible: The poor compatibility of materials in contact.

  • Page 25: Environment

    Environment 4 Environment The equipment must be installed on a horizontal, stable and flat ground (eg concrete slab). Non-moving equipment must be secured by suitable fixing devices (spit, screws, bolts, etc.) to ensure its stability during use. To avoid risks due to static electricity, the equipment and its components must be grounded.
  • Page 26 Environment Do not store more flammable products than necessary inside the work area. These products must be stored in approved containers and grounded. Use only grounded metal buckets for the use of rinse solvents. Cartons and papers are to be banned. Indeed they are very bad conductors, even insulators.

  • Page 27: Presentation Of The Material

    Presentation of the material 5 Presentation of the material 5.1 Complete system 5.1.1 Generic presentation visual Descrption Azur™ Pump Hose Suction rod Bucket Filter Cart 582108110-EN-indG-Pompe Azur-52C225.docxx...

  • Page 28: Table Of Azur™Airless® Pump And Package Codes

    Presentation of the material 5.1.2 Table of Azur™Airless® pump and package codes Airless Assembling Suction hose Working regulator Output Sflow™ pressure Part number Wall Hose Hose Gravity Fluid filter 3/8 + Bare Cart (bar) mounted 600 mm 1000 mm hopper pressure 1.6m 64350225130000...

  • Page 29: Visuals Of The Proposed Configuration

    Presentation of the material 5.1.3 Visuals of the proposed configuration Azur™ Pump 52C225 – 64350225130000 Wall mounted Azur™ pump 52C225 + Air supply + Suction rod L600 – 64350225131101 Wall mounted Azur™ pump 52C225+ Air supply Wall mounted Azur™ pump 52C225 + Air + Suction rod L1000 + Filter –...

  • Page 30: Context Of Use

    Presentation of the material Wall mounted Azur™ pump 52C225 + Air Azur™ Pump 52C225 + Air supply, Cart, Suction supply + Cart + Suction rod L600 + Filter – rod L600, TE assembly, Valve, Drain – 64350225131115 64350225131175 Azur™ Pump 52C225 + Air supply + Cart + Hopper + Filter – 64350225134115 Context of use AZUR™AIRLESS®...

  • Page 31: Description Of The Main Elements Of The System

    Presentation of the material 5.2 Description of the main elements of the system Pump 52C225 Expected use These pumps, coupled with air motors, are designed to transfer or spray different liquid or pasty products with a desired flow rate and outlet pressure.

  • Page 32: Motor 146371000 7000 Stroke 120

    7000 Stroke 120 Expected use This Pneumatic motor is intended to be coupled to the fluid section systems recommended by SAMES KREMLIN in order to obtain the ratio and the expected flow rate. Functional description Double-acting pneumatic piston motor. Rectilinear reciprocating movement.
  • Page 33 Presentation of the material Adjustment The increase of the motor supply air pressure (via the air regulator) leads to an increase of the number of pump piston returns/mn (cycles) which leads to a flow rate increase and to an outlet pressure increase of the pumped material.
  • Page 34 Presentation of the material Switch set Chamber + rod assembly Carter + distributor 582108110-EN-indG-Pompe Azur-52C225.docx...

  • Page 35: Seals Kits Fluid Section C225

    Presentation of the material Seals kits fluid section C225 Seals kits O-rings Upper packing Lower packing (statics) 144050313 UHMWPE + PTFE PTFE 4x UHMWPE + 4x LEATHER 3x UHMWPE + 3x LEATHER 144050314 UHMWPE + LEATHER PTFE 4x PTFE + 4x LEATHER 3x PTFE + 3x LEATHER 144050315 UHMWPE + PTFE G...

  • Page 36: Criteria For Choosing A Seals Kit

    Presentation of the material Criteria for choosing a seals kit Seal package Choice Selection Criterias Seal kit Chemical Mechanical Temperature Comment Compatiblity Resistance up to 60°c (abrasivity) 144050313 UHMWPE / PTFE Good chemical compatibility.    Ideal for preximed 2K material. Not ideal for abrasive material 144050314 UHMWPE / Leather...

  • Page 37: Identification

    Identification 6 Identification 6.1 Description of the label marking Principles Paint pumps are designed to be installed in a paint booth. This equipment complies with the following provisions: ATEX Directive (2014/34 / EU : II 2 G – Group II, Category 2, Gas).
  • Page 38 Special conditions apply for safe use. Refer to the requirements in the instruction manuals accompanying this product. Pompe / Pump Model of the pump REF. Pump reference Number given by SAMES KREMLIN. SERIES The first 2 digits indicate the year of manufacture MAX. PRES. (BAR/PSI) PROD Maximum product pressure...

  • Page 39: Principle Of Codification

    Principle of codification 7 Principle of codification 7.1 Pump codification PUMP CODIFICATION X X X X Motor and hydraulic type Pump stand 0:None 6435 1:Wall mounted 5: Heavy duty cart Fluid section 0225 Pump Output 0160 0: None Fluid section material 1: with filter SST 2: with filter SST + 2 outputs* Inox: 1...

  • Page 40: Codification Packs

    Principle of codification 7.2 Codification packs PACK LIGHT CODIFICATION Pack range Gun type 0: None Airless : 3 5: SFlow™reversible tip 519 Pump selection Whip end hose 52225 0: None 72160 1: 1m Polyamid 1/4'' - 1/4 NPSM* Seal pack 2: 1.6m Polyamid 1/4'' - 1/4 NPSM UHMWPE + PTFE: 3 Main hose lenght...

  • Page 41: Equipment Plans

    Equipment plans 8 Equipment plans Pump 52C225 582108110-EN-indG-Pompe Azur-52C225.docxx...

  • Page 42: Wall Mounted Pump

    Equipment plans Wall mounted pump 582108110-EN-indG-Pompe Azur-52C225.docx...

  • Page 43: Pump 52C225 + Cart

    Equipment plans Pump 52C225 + Cart 582108110-EN-indG-Pompe Azur-52C225.docxx...

  • Page 44: Pump 52C225 + Cart + Hopper

    Equipment plans Pump 52C225 + Cart + Hopper 582108110-EN-indG-Pompe Azur-52C225.docx...

  • Page 45: Fluid Section C225

    Equipment plans Fluid section C225 582108110-EN-indG-Pompe Azur-52C225.docxx...

  • Page 46: Motor 7000 Stroke 120

    Equipment plans Motor 7000 Stroke 120 582108110-EN-indG-Pompe Azur-52C225.docx...

  • Page 47: Air Supply

    Equipment plans Air supply 582108110-EN-indG-Pompe Azur-52C225.docxx...

  • Page 48: Filter

    Equipment plans Filter 582108110-EN-indG-Pompe Azur-52C225.docx...

  • Page 49: Pump Priming Kit

    Equipment plans Pump priming kit 582108110-EN-indG-Pompe Azur-52C225.docxx...

  • Page 50: Hopper

    Equipment plans Hopper 582108110-EN-indG-Pompe Azur-52C225.docx...

  • Page 51: Technical Specifications And Operating Principles

    Technical specifications and operating principles 9 Technical specifications and operating principles 9.1 Technical characteristics Pump 52C225 Theoretical weight Type of pump 52C225 Weight Naked 46 kg / 101.4 lbs Wall mounted + Suction rod + air supply, without filter 58 kg / 128 lbs Wall mounted + Suction rod + air supply +filter 61.5 kg / 134.5 lbs Cart + Suction rod + air supply +filter...
  • Page 52 Technical specifications and operating principles Motor 7000 - STROKE 120 - 146371000 Motor type: 7000-120 Motor stroke : 120 mm Motor section : 484 cm² Weight : 35 kgs / 77.17 lbs 582108110-EN-indG-Pompe Azur-52C225.docx...
  • Page 53 Technical specifications and operating principles Fluid section C225 Fluid section C225 characteristics Fluid section C225: 94.8 cm² Volume of product delivered per cycle: 225 cc Number of cycles per liter of product: 4.4 Flow rate at 20 cycles: 4.5 C225 Sealing gasket Fixed end: 8 chevron seals (4 UHMWPE + 4 PTFE or 4 PTFE + 4 UHMWPE or 4 UHMWPE + 4 PTFE G) Inf.

  • Page 54: Principle Of Operation

    Technical specifications and operating principles 9.2 Principle of operation Pump The pump includes: A reciprocating air motor. A fluid section (mechanically linked to the engine. The motor is supplied with compressed air. In its reciprocating movement, the motor drives the piston of the fluid section, the paint is sucked up and is forced back under pressure.
  • Page 55 A 5/2 bistable distributor, A 4/2 bistable distributor. These pneumatic motors are intended to be coupled to the fluid section systems recommended by SAMES KREMLIN in order to obtain the ratio and the expected flow rate. 582108110-EN-indG-Pompe Azur-52C225.docxx...

  • Page 56: Installation

    These fluid sections are intended to be coupled to pneumatic motors compatible stroke. It is imperative to comply with a motor / fluid section combination provided by SAMES KREMLIN Grounding Coupled with a pneumatic motor, the fluid section will be grounded via the earth cable of this motor.

  • Page 57: Connection To Compressed Air Supply

    Installation  If earth continuity is not assured, check terminal, wire, bracket, and grounding point.  Never operate the pump without having solved this problem. Connection to compressed air supply Set the pressure at the air regulator. For proper operation and long life of the engine, the supply air must be filtered and not lubricated (see §...

  • Page 58: Storage

    Installation 10.1 Storage Pump Place the equipment away from moisture after closing the various air inlets and various openings (plugs). Storage before installation: Storage ambient temperature: 0 / +50 ° C. Protect the unit against dust, water runoff, moisture and shocks.

  • Page 59: Commissioning

    Commissioning 11 Commissioning Pump The pumps are tested in our workshops with lubricant. Prior to start-up, this lubricant must be removed by rinsing with a suitable solvent. At the end of the day, rinse with a suitable solvent. It is advisable to stop the fluid section in the "low inversion" position in order to prevent the product from catching on the piston rod.

  • Page 60: Use Of Equipment

    Use of equipment 12 Use of equipment 12.1 User settings Pump Before commissioning, fill the cup with lubricant "T". Motor Note: the motor is wired in direct control. Start pressure about 500 grams. 12.2 Safety in production Guards (motor cover, coupling guard, housings, ...) are set up for safe use of the equipment.

  • Page 61: Recommended Range Of Use

    Use of equipment 12.3 Recommended range of use This design does not allow the use of the pump in paint recirculation system : transitory zone to achieve higher pressure : never stay on this zone while operation – up to 0.3Br Long operation on this zone will generate material leakage on the cup lub Vert...

  • Page 62: Diagnostic Help / Troubleshooting Guide

    Use of equipment 12.4 Diagnostic help / Troubleshooting guide Troubleshooting Before any intervention on a pump, it is imperative to carry out a general procedure of decompression and purge. In order to avoid the risk of personal injury, product injections, injuries caused by moving parts or arcing, it is essential to follow the following procedure before any intervention during system shutdown, assembly, cleaning or changing the nozzle.
  • Page 63 Use of equipment Ice formation When the compressed air is exhausted, the sudden drop in pressure causes the air temperature to drop below 0°c / 32°F. Any liquid or water vapour then turns to ice. Higher air pressures pack high amounts of air and water vapor in each cycle and create more expansion and ice.

  • Page 64: Possible Symptoms Of Faults / Causes Of Faults / Remedy To Be Applied - Fast Operation

    Use of equipment 12.5 Possible symptoms of faults / Causes of faults / Remedy to be applied - fast operation Possible symptoms of faults / Causes / Remedies Fluid section part Defaults Possible causes Remedies Leakage at the upper fluid Insufficient tightening of the Tighten the packing nut.
  • Page 65 Use of equipment Defaults Possible causes Remedies The piston goes down The pump is badly filled Check the parameters of use of the quickly (single effect accessories (on follower plate or suction operation) rod). These may be poorly adapted or obstructed.

  • Page 66: Possible Symptoms Of Faults / Causes / Remedies Motor Part

    Use of equipment Possible symptoms of faults / Causes / Remedies Motor part Perform a decompression procedure before any intervention: shut off the air supply with the pressure relief valve in order to evacuate residual air from the engine, decompress the circuit produced by opening the purge valve of the pump or the gun.

  • Page 67: Maintenance

    Maintenance 13 Maintenance 13.1 Preventive Maintenance Plan Attention Before any intervention, it is imperative to follow the decompression procedure and the safety instructions. During prolonged shutdown, stop the pump when the piston is in the down position. Fluid section part Daily Detect leaks at connections.
  • Page 68 Maintenance Twice a month If the lubricant is strongly colored in the cup, renew it. Check that the cup remains clean and clean it regularly with solvent after draining the lubricant. Once a month Check that the air regulator and pressure gauge are working properly. Every year Disassemble the fluid section fully.

  • Page 69: Motor Part

    The tightening of the components. The condition of the muffler (s). The fixing of the hood. The correct operation of the safety valve. The state of the decompression valve. SAMES KREMLIN recommends changing the motor muffler foams every year. Instruction Designation Reference...

  • Page 70: Preventive Maintenance

    Maintenance This maintenance consists of replacing parts with cuts or wear and cleaning organs with compatible products without using abrasive materials that could damage them. The O-rings are mounted with special "pneumatic" grease. Make sure that none of them get damaged; cutting one of them may cause the engine to malfunction.

  • Page 71: Disassembly/Re-Assembly Of The 7000 Motor

    Disassembly/Re-assembly of the 7000 motor 14 Disassembly/Re-assembly of the 7000 motor Attention Before any intervention, it is imperative to follow the decompression procedure and the safety instructions. 14.1 Disassembly Disassembly of the grounding cable Hold the grounding terminal with a 10 mm spanner and unscrew the upper nut with the other key.

  • Page 72: Preliminary Operations

    Disassembly/Re-assembly of the 7000 motor Preliminary operations Option If the pump is equipped with air equipment: turn off the air supply with the valve (1). Unscrew the air supply hose (2) with a 32 mm spanner, blocking the air inlet fitting (3) with a 27 mm spanner. Tools needed 582108110-EN-indG-Pompe Azur-52C225.docx...
  • Page 73 Disassembly/Re-assembly of the 7000 motor Remove the 2 screws with a 6 mm BTR wrench and then the washers from the motor cover. Tools needed 582108110-EN-indG-Pompe Azur-52C225.docx...
  • Page 74 Disassembly/Re-assembly of the 7000 motor Remove the motor hood. 582108110-EN-indG-Pompe Azur-52C225.docx...
  • Page 75 Disassembly/Re-assembly of the 7000 motor If it is necessary to change the switches, first remove the pneumatic hoses manually. Note: Locate hoses for reassembly. 582108110-EN-indG-Pompe Azur-52C225.docx...
  • Page 76 Disassembly/Re-assembly of the 7000 motor Remove the 4 screws with a 3 mm BTR wrench and then the washers (1). Manually remove the connectors (2) and switches (3). Remove the 2 screws (5) with a BTR wrench of 3 mm. Manually remove the distributor (4) Tools needed 582108110-EN-indG-Pompe Azur-52C225.docx...

  • Page 77: Disconnect The Motor And The Fluid Section

    Disassembly/Re-assembly of the 7000 motor 14.2 Disconnect the motor and the fluid section Using a flat screwdriver, disengage the axle brake (1) from the groove above the locking ring (2), in order to release it. Tools needed 582108110-EN-indG-Pompe Azur-52C225.docx...
  • Page 78 Disassembly/Re-assembly of the 7000 motor Manually lift the locking ring (1) and manually remove the coupling nuts (2) underneath. 582108110-EN-indG-Pompe Azur-52C225.docx...
  • Page 79 Disassembly/Re-assembly of the 7000 motor Using a 24 mm wrench, unscrew the 4 nuts connecting the flange to the tie rods and remove the 4 washers. Attention: Support the fluid section well (Fluid section weight: 11 kg / 24.25 lbs). Tools needed 582108110-EN-indG-Pompe Azur-52C225.docx...
  • Page 80 Disassembly/Re-assembly of the 7000 motor Separate the motor from thefluid section and retrieve the closing ring. 582108110-EN-indG-Pompe Azur-52C225.docx...
  • Page 81 Disassembly/Re-assembly of the 7000 motor If the motor is mounted on a support, unscrew the two nuts with a 27 mm wrench and remove the two washers from the handles under the lower flange. Tools needed 582108110-EN-indG-Pompe Azur-52C225.docx...
  • Page 82 Disassembly/Re-assembly of the 7000 motor If the engine hood has not been removed in the previous steps, remove the engine hood with a BTR wrench of 6 mm by removing the two screws and washers. Tools needed 582108110-EN-indG-Pompe Azur-52C225.docx...
  • Page 83 Disassembly/Re-assembly of the 7000 motor Sling on the lifting ring / bracket. Tools needed 582108110-EN-indG-Pompe Azur-52C225.docx...
  • Page 84 Disassembly/Re-assembly of the 7000 motor Place the engine on a horizontal plane using a bridge or a stem. Tools needed 582108110-EN-indG-Pompe Azur-52C225.docx...
  • Page 85 Disassembly/Re-assembly of the 7000 motor Retract the motor shaft manually. 582108110-EN-indG-Pompe Azur-52C225.docx...
  • Page 86 Disassembly/Re-assembly of the 7000 motor Remove the 4 tie rods with a 19 mm wrench. Tools needed 582108110-EN-indG-Pompe Azur-52C225.docx...
  • Page 87 Disassembly/Re-assembly of the 7000 motor In the event of disassembly of the lower bearing (change of seals), unscrew the 4 screws with a BTR wrench of 5 Manually remove the lower bearing along the motor shaft. Tools needed 582108110-EN-indG-Pompe Azur-52C225.docx...
  • Page 88 Disassembly/Re-assembly of the 7000 motor Using a flat screwdriver, replace the seals (1) and (2). Tools needed 582108110-EN-indG-Pompe Azur-52C225.docx...
  • Page 89 Disassembly/Re-assembly of the 7000 motor Attention Manually maintain pressure on the sheet metal (1) before unscrewing the 4 screws. Remove the 4 screws with a 6 mm BTR wrench and the washers from the housing grid. Tools needed 582108110-EN-indG-Pompe Azur-52C225.docx...
  • Page 90 Disassembly/Re-assembly of the 7000 motor Remove the crankcase and protective foam from the motor. 582108110-EN-indG-Pompe Azur-52C225.docx...
  • Page 91 Disassembly/Re-assembly of the 7000 motor Remove the pneumatic hoses from the distributor, leaving the bulkheads. 582108110-EN-indG-Pompe Azur-52C225.docx...
  • Page 92 Disassembly/Re-assembly of the 7000 motor Remove the 4 rigid foams and their holders from the distributor. 582108110-EN-indG-Pompe Azur-52C225.docx...
  • Page 93 Disassembly/Re-assembly of the 7000 motor Remove the 4 screws above and below the housing using a BTR wrench of 4 mm. Tools needed 582108110-EN-indG-Pompe Azur-52C225.docx...
  • Page 94 Disassembly/Re-assembly of the 7000 motor Remove the 4 screws connecting the distributor to the housing, using a BTR wrench of 6 mm. Tools needed 582108110-EN-indG-Pompe Azur-52C225.docx...
  • Page 95 Disassembly/Re-assembly of the 7000 motor Remove the two exhaust mounts. 582108110-EN-indG-Pompe Azur-52C225.docx...
  • Page 96 Disassembly/Re-assembly of the 7000 motor If necessary, place the distributor assembly on a workbench for disassembly. 582108110-EN-indG-Pompe Azur-52C225.docx...
  • Page 97 Disassembly/Re-assembly of the 7000 motor To dismantle the distributor, remove the 4 screws using a BTR wrench of 6 mm. Seal (A) is sold with the distributor. Tools needed 582108110-EN-indG-Pompe Azur-52C225.docx...
  • Page 98 Disassembly/Re-assembly of the 7000 motor Disassembly of the safety valve requires a spanner of 20 mm. Disassembly of the 2.7 / 4 pipe fittings requires a 10 mm spanner. Tools needed 582108110-EN-indG-Pompe Azur-52C225.docx...
  • Page 99 Disassembly/Re-assembly of the 7000 motor Remove the flat gaskets, as well as the plastic sheet with the assembled bulkheads. 582108110-EN-indG-Pompe Azur-52C225.docx...
  • Page 100 Disassembly/Re-assembly of the 7000 motor (A) If necessary, manually retract the motor rod to adjust its position. 582108110-EN-indG-Pompe Azur-52C225.docx...
  • Page 101 Disassembly/Re-assembly of the 7000 motor To unscrew the cam, hold the rod (1) with an 8 mm BTR wrench. Unscrew the screw (3) with an 8 mm BTR wrench and manually remove the cam (4). 8 x2 Tools needed 582108110-EN-indG-Pompe Azur-52C225.docx...
  • Page 102 Disassembly/Re-assembly of the 7000 motor Using the slings, approach the motor in a vertical position above a suitable vice. Attention in vertical position, the motor rod falls down by gravity. Tools needed 582108110-EN-indG-Pompe Azur-52C225.docx...
  • Page 103 Disassembly/Re-assembly of the 7000 motor Remove the motor from the vice, so that the lower flange rests on the jaws of the vice and the rod is locked in the jaws. Attention If the vice does not have a soft jaw, use a cloth to avoid damaging the rod coating.
  • Page 104 Disassembly/Re-assembly of the 7000 motor Remove the bracket with the switches and the 5/2 bistable distributor, unscrewing the two screws at its base with a 10 mm open-end wrench Tools needed 582108110-EN-indG-Pompe Azur-52C225.docx...
  • Page 105 Disassembly/Re-assembly of the 7000 motor Attention : it is strongly discouraged to remove the caliper, the tightening torque required for its installation being very high. 582108110-EN-indG-Pompe Azur-52C225.docx...
  • Page 106 Disassembly/Re-assembly of the 7000 motor To change the seals, disassemble the upper bearing by removing the 4 screws with a BTR key of 5 mm. Tools needed 582108110-EN-indG-Pompe Azur-52C225.docx...
  • Page 107 Disassembly/Re-assembly of the 7000 motor Using a flat screwdriver, change the seals (1) and (2) Tools needed 582108110-EN-indG-Pompe Azur-52C225.docx...
  • Page 108 Disassembly/Re-assembly of the 7000 motor Successively release each rod from the motor, holding the top nut (1) with a 19 mm socket wrench, while removing the corresponding bottom nut and washer assembly (2) with the other wrench. Attention : be careful not to do the opposite operation that causes the stems to fall at the same time.
  • Page 109 Disassembly/Re-assembly of the 7000 motor Remove the 4 rods from the motor. Tools needed 582108110-EN-indG-Pompe Azur-52C225.docx...
  • Page 110 Disassembly/Re-assembly of the 7000 motor Remove the top flange of the motor by locating its position. Tools needed 582108110-EN-indG-Pompe Azur-52C225.docx...
  • Page 111 Disassembly/Re-assembly of the 7000 motor To replace the seal (1) of the upper flange of the motor, remove it manually using a flat screwdriver. Tools needed 582108110-EN-indG-Pompe Azur-52C225.docx...
  • Page 112 Disassembly/Re-assembly of the 7000 motor Loosen the vice and remove the rod and motor piston assembly. Note : it is normal for the seal to float in the piston groove between the piston and the cylinder. Tools needed 582108110-EN-indG-Pompe Azur-52C225.docx...
  • Page 113 Disassembly/Re-assembly of the 7000 motor Retrieve the piston seal. Tools needed 582108110-EN-indG-Pompe Azur-52C225.docx...
  • Page 114 Disassembly/Re-assembly of the 7000 motor To replace the stem seal, first unscrew the 6 screws with a BTR key of 6 mm, to remove the two upper and two lower flanges. Note: mark the mounting direction of the counter flanges. Tools needed 582108110-EN-indG-Pompe Azur-52C225.docx...
  • Page 115 Disassembly/Re-assembly of the 7000 motor  Remove the piston (1), then remove the seal (2) using a flat screwdriver. Tools needed 582108110-EN-indG-Pompe Azur-52C225.docx...
  • Page 116 Disassembly/Re-assembly of the 7000 motor  Manually remove the cylinder from the lower flange. Tools needed 582108110-EN-indG-Pompe Azur-52C225.docx...
  • Page 117 Disassembly/Re-assembly of the 7000 motor  Remove the gasket from the lower flange using a flat screwdriver. Tools needed 582108110-EN-indG-Pompe Azur-52C225.docx...
  • Page 118 Disassembly/Re-assembly of the 7000 motor Attention: never disassemble the plate of firm of the equipment present on the lower flange. 582108110-EN-indG-Pompe Azur-52C225.docx...

  • Page 119: Reassembly

    Disassembly/Re-assembly of the 7000 motor 14.3 Reassembly ATTENTION : The procedure described below requires the use of a vice and a workbench.  Place seals (1) and (2) in their respective locations on the motor bearing. Grease the entire joint contour evenly with industrial ...
  • Page 120 Disassembly/Re-assembly of the 7000 motor  Place the engine bearing fitted with greased seals in each of the two flanges. Screw the 4 screws connecting each bearing to the  corresponding flange (upper and lower), using a BTR key of 5 mm. Tools needed 582108110-EN-indG-Pompe Azur-52C225.docx...
  • Page 121 Disassembly/Re-assembly of the 7000 motor  Fit the gasket on the flange and lubricate evenly over the entire joint contour with the industrial grease. Tools needed Kluber petamo HY 133N 582108110-EN-indG-Pompe Azur-52C225.docx...
  • Page 122 Disassembly/Re-assembly of the 7000 motor  Place and insert with a mallet the motor cylinder on the lower flange.  The cylinder must come into abutment on the flange.  Grease the inside of the cylinder evenly over the entire contour.
  • Page 123 Disassembly/Re-assembly of the 7000 motor  Place the motor rod (lower part) in a V-jaw vice (protect this rod so as not to damage it). Attention If the vice does not have a soft jaw, use a cloth to avoid damaging the rod coating.
  • Page 124 Disassembly/Re-assembly of the 7000 motor  Place the seal on the motor rod.  Grease the seal. Tools needed Kluber petamo HY 133N 582108110-EN-indG-Pompe Azur-52C225.docx...
  • Page 125 Disassembly/Re-assembly of the 7000 motor  Press the motor piston onto the motor rod (1) and place the piston between the two grooves (2) of the rod. It must cover the seal. Tools needed 582108110-EN-indG-Pompe Azur-52C225.docx...
  • Page 126 Disassembly/Re-assembly of the 7000 motor Place the counter flanges (2 and 4) and glue them in the grooves (1) of the drive rod (pay attention to the direction), Screw and glue (anaerobic adhesive low threadlock) the 6 screws CHC M8X45 (3) with a key BTR of 6 mm. Wipe off excess glue.
  • Page 127 Disassembly/Re-assembly of the 7000 motor Place the floating seal in the groove of the motor piston. Then lubricate it evenly over the entire contour. Note: It is normal for the seal to float in the piston groove between the piston and the cylinder. Tools needed Kluber petamo HY 133N...
  • Page 128 Disassembly/Re-assembly of the 7000 motor Undo the vice, lift and place the rod and piston assembly on a bench. Tools needed 582108110-EN-indG-Pompe Azur-52C225.docx...
  • Page 129 Disassembly/Re-assembly of the 7000 motor Place the lower flange and motor cylinder assembly on the open bench vice by positioning the rod above the crosshead of the vice. Tools needed 582108110-EN-indG-Pompe Azur-52C225.docx...
  • Page 130 Disassembly/Re-assembly of the 7000 motor Take up the rod and piston assembly with the lifting means through the lifting eye, Evenly grease entire height circumference. Tools needed Kluber petamo HY 133N 582108110-EN-indG-Pompe Azur-52C225.docx...
  • Page 131 Disassembly/Re-assembly of the 7000 motor From above, position the rod (1) in the bronze bearing (2) of the motor bearing and SLOWLY lower the rod + piston assembly. Tools needed 582108110-EN-indG-Pompe Azur-52C225.docx...
  • Page 132 Disassembly/Re-assembly of the 7000 motor Gently bring the floating seal (1) of the rod and piston assembly into contact with the upper edge (2) of the cylinder. Tools needed 582108110-EN-indG-Pompe Azur-52C225.docx...
  • Page 133 Disassembly/Re-assembly of the 7000 motor Place the seal in the motor cylinder by guiding it manually along the entire contour of the cylinder. Attention Risk of pinching Tools needed 582108110-EN-indG-Pompe Azur-52C225.docx...
  • Page 134 Disassembly/Re-assembly of the 7000 motor Lower the rod and piston assembly to the end of the lower flange of the motor or the vice. Tools needed 582108110-EN-indG-Pompe Azur-52C225.docx...
  • Page 135 Disassembly/Re-assembly of the 7000 motor Place and fit with a mallet the upper flange equipped (with stirrup), until the stop. (Attention to the direction of assembly). Tools needed 582108110-EN-indG-Pompe Azur-52C225.docx...
  • Page 136 Disassembly/Re-assembly of the 7000 motor Place the 4 tie rods + nut on the motor, from above, and on the lower part, place the washers + nut on the tie rods. Tools needed 582108110-EN-indG-Pompe Azur-52C225.docx...
  • Page 137 Disassembly/Re-assembly of the 7000 motor MANUALLY tighten the nuts (1) as far as they will go. Tools needed 582108110-EN-indG-Pompe Azur-52C225.docx...
  • Page 138 Disassembly/Re-assembly of the 7000 motor Tighten the cam (2) with the CHC M10 screw (1), with a BTR key of 8 mm, and counterblock on the flat part of the rod with a BTR wrench of 8 mm. 8 x2 Tools needed 582108110-EN-indG-Pompe Azur-52C225.docx...
  • Page 139 Disassembly/Re-assembly of the 7000 motor In the case (not recommended) where the bracket has been removed, reinstall the bracket with the 2 CHC M18 screws, using a 14 mm BTR torque wrench with a torque of 260 N.m.. BTR14 Tools needed 582108110-EN-indG-Pompe Azur-52C225.docx...
  • Page 140 Disassembly/Re-assembly of the 7000 motor In the case where the bracket has been dismounted, reinstall it on the motor by fixing the two screws located at its base using a spanner or a pipe wrench of 10 mm. Tools needed 582108110-EN-indG-Pompe Azur-52C225.docx...
  • Page 141 Disassembly/Re-assembly of the 7000 motor Fix the two switch sensors (3) on the bracket by placing the washers and tightening the 4 screws (1) and the connections (2) with a BTR key of 3 mm. Tools needed 582108110-EN-indG-Pompe Azur-52C225.docx...
  • Page 142 Disassembly/Re-assembly of the 7000 motor Remove motor unit horizontal plane (established type), using a lifting device hooked to the caliper. Tools needed 582108110-EN-indG-Pompe Azur-52C225.docx...
  • Page 143 Disassembly/Re-assembly of the 7000 motor Manually re-enter the motor shaft. 582108110-EN-indG-Pompe Azur-52C225.docx...
  • Page 144 Disassembly/Re-assembly of the 7000 motor Install the tie rods using a 19 mm torque wrench with a tightening torque of 100 N.m. Pay attention to the tightening torque. Tools needed 582108110-EN-indG-Pompe Azur-52C225.docx...
  • Page 145 Disassembly/Re-assembly of the 7000 motor If the bulkheads are not mounted on the plastic sheet: Screw all the partition passes and onto the plastic  sheet. 582108110-EN-indG-Pompe Azur-52C225.docx...
  • Page 146 Disassembly/Re-assembly of the 7000 motor If the base with the connections is completely disassembled: Mount the 2 pipe connectors 2.7 / 4 on the base  with a 10 mm spanner. Fit the 90 ° elbow on the base with a flat wrench of 13, and orient it according to the image below (image).
  • Page 147 Disassembly/Re-assembly of the 7000 motor Glue (with sealing tube glue) and screw the power supply with the elbow fitting with a 27 mm spanner. Glue (with glue the sealed tube) and screw the assembly on the fitting. Tighten with a 27 mm spanner (using connection), and put in the up position.
  • Page 148 Disassembly/Re-assembly of the 7000 motor Place in the foam (1) support rigid foam (2). Screw the 2 screws CHC M8 the previous subassembly on the exhaust support, with a 6 mm BTR key (x2). Repeat the previous two steps on the other side of the exhaust bracket (4).
  • Page 149 Disassembly/Re-assembly of the 7000 motor Place the 2 previous sub-assemblies on the equipped base, with the 4 screws CHC M8. 582108110-EN-indG-Pompe Azur-52C225.docx...
  • Page 150 Disassembly/Re-assembly of the 7000 motor Stabilize the plastic plate of the housing on the vise, to facilitate the work of fixing the joints. Place the two base seals (between the plastic plate and the base). Attention Be sure to grease the joints sufficiently to promote adhesion to the substrate.
  • Page 151 Disassembly/Re-assembly of the 7000 motor Using a 4 mm BTR wrench, attach the distributor assembly to the plastic sheet with the 4 screws. Tools needed 582108110-EN-indG-Pompe Azur-52C225.docx...
  • Page 152 Disassembly/Re-assembly of the 7000 motor Place the two other base seals (1), on the outside of the plastic sheet of the housing, by passing them in the screws (2). Grease the seals. Tools needed Kluber petamo HY 133N 582108110-EN-indG-Pompe Azur-52C225.docx...
  • Page 153 Disassembly/Re-assembly of the 7000 motor Move the assembly to the motor flanges, and screw the 4 screws CHC M8 with a 6 mm BTR key. Note: Check the tightness so that there is no daylight at the seals. Tools needed 582108110-EN-indG-Pompe Azur-52C225.docx...
  • Page 154 Disassembly/Re-assembly of the 7000 motor Make the pneumatic wiring of the distributor part. 582108110-EN-indG-Pompe Azur-52C225.docx...
  • Page 155 Disassembly/Re-assembly of the 7000 motor Wall bracket option Screw both daggers with a 27 mm torque wrench with a tightening torque of 260 Nm on the lower flange. Tools needed 582108110-EN-indG-Pompe Azur-52C225.docx...
  • Page 156 Disassembly/Re-assembly of the 7000 motor Using a 19 mm torque wrench, tighten the 4 nuts of the tie rods with a tightening torque of 100 N.m Tools needed 582108110-EN-indG-Pompe Azur-52C225.docx...
  • Page 157 Disassembly/Re-assembly of the 7000 motor Place the foam and the grid, by putting the 4 washers and the 4 screws CHC M8 with a key BTR of 6 mm. Attention Manually maintain pressure on the plate (1) to tighten the 4 screws.
  • Page 158 Disassembly/Re-assembly of the 7000 motor  Make the pneumatic wiring of the upper part. 582108110-EN-indG-Pompe Azur-52C225.docx...
  • Page 159 Disassembly/Re-assembly of the 7000 motor Place the cover and washers by screwing in the CHC M8 screws with a 6 mm BTR wrench. Tools needed 582108110-EN-indG-Pompe Azur-52C225.docx...
  • Page 160 Disassembly/Re-assembly of the 7000 motor Wall bracket option With lifting means: Place the assembly on the support (option) and  screw the 2 nuts + washers, 27 mm torque wrench with a tightening torque of 100 N.m. Tools needed 582108110-EN-indG-Pompe Azur-52C225.docx...
  • Page 161 Disassembly/Re-assembly of the 7000 motor Reinstall the grounding cable with a wrench of 10 mm. Tools needed 582108110-EN-indG-Pompe Azur-52C225.docx...
  • Page 162 Disassembly/Re-assembly of the 7000 motor Place the axle brake and the locking ring along the motor shaft. Make the coupling of the motor to the fluid section. Note: It is important to perform this operation vertically. Attention: Support the fluid section well (Fluid section weight: 11 kg / 24.25 lbs).
  • Page 163 Disassembly/Re-assembly of the 7000 motor Put the fluid section back in place, by manually screwing the 4 M16 nuts in contact. Coupling to the fluid section. Connecting the Air supply. Run the pump slowly at no load for 3 cycles to align the pump seals vertically.

  • Page 164: Pneumatic Wiring

    Pneumatic Wiring 15 Pneumatic Wiring Count cycles pneumatic (A) Remove the plug (1) from the fitting on the left side of the pump (in front view). (B) Connect a 4/6 hose (2) to the coupling on one end and to the metering equipment on the other end. 582108110-EN-indG-Pompe Azur-52C225.docx...

  • Page 165: Fit The Regulator

    Pneumatic Wiring Fit the regulator Install the regulator of the air equipment, respecting the direction of assembly: the direction of air circulation is given by the arrow (1). 582108110-EN-indG-Pompe Azur-52C225.docx...

  • Page 166: Direct Air Control

    Pneumatic Wiring Direct air control Install the side pipe along the motor cylinder, passing through the bulkhead from the crankcase on one side, and the lower flange of the motor on the other hand. Connect the direct pilot hose to the fitting below the regulator.

  • Page 167: Indirect Air Control

    Pneumatic Wiring Indirect air control 582108110-EN-indG-Pompe Azur-52C225.docx...

  • Page 168: Filter

    Filter 16 Filter Install filter Observe the direction of the arrows (1) for circulation of the product. Note: The filter can be mounted in the up or down position. In this manual it is shown in the lower position. 582108110-EN-indG-Pompe Azur-52C225.docx...

  • Page 169: Orientation Of The Product Output

    Filter Orientation of the product output (A) By default, the filter (1) is installed to the right of the pump (front view). (B) and (C) It is possible to change the position of the product output by first removing the 4 nuts and washers to disconnect the fluid section part (on which the filter is mounted) of the motor Note: (B) possible if hopper is missing.

  • Page 170: Connecting A Second Gun

    Filter Connecting a second gun (A) To install a second spray gun on the filter, first remove the cap, with a 14 mm BTR wrench, located on the filter base. (B) Glue and screw the connection with a 32 mm open- end wrench to the empty location.

  • Page 171: Reversing The Direction Of The Tank

    Filter Reversing the direction of the tank (A) Remove the valve (1) from the filter with a 21 mm spanner and the cap (2) using a BTR key of 8. (B) Using a flat wrench of 27, rotate the filter by 180 °. (C) Install the valve (1) at the other end of the filter by turning it 180 °;...
  • Page 172 Filter To disassemble the filter. Place the integral key (1) against the corresponding projections on the filter ring (2). Unscrew the ring (2) and remove the filter to access the filter elements (3) to change them. Tools needed 582108110-EN-indG-Pompe Azur-52C225.docx...

  • Page 173: Operations Dismantling / Reassembling The C225 Fluid Section

    Operations Dismantling / Reassembling the C225 Fluid section 17 Operations Dismantling / Reassembling the C225 Fluid section Drain the pump, cane or hopper. Note: It is possible to stop feeding the hopper by the valve. Note: Do not close the valve (1) while the pump is running. Solvent the recirculating pump with solvent, using the filter valve and the 1.5 m hose (option), and drain the pump.
  • Page 174 Operations Dismantling / Reassembling the C225 Fluid section Stop the pump in the low position. Fluid section rod in low position 582108110-EN-indG-Pompe Azur-52C225.docx...

  • Page 175: Desassembly

    Operations Dismantling / Reassembling the C225 Fluid section 17.1 Desassembly Change the upper seals (8 chevrons + PTFE O-ring): Release the axle brake (1) from the groove above the locking ring (2), to disengage the coupling nuts (3). Remove the 4 nuts with a 24 mm open-end wrench Disconnect the motor from the fluid section (uncoupling phase).
  • Page 176 Operations Dismantling / Reassembling the C225 Fluid section With the regulator Put the motor rod in the up position  With the valve Close the valve (1).  582108110-EN-indG-Pompe Azur-52C225.docx...
  • Page 177 Operations Dismantling / Reassembling the C225 Fluid section Remove the cover. 582108110-EN-indG-Pompe Azur-52C225.docx...
  • Page 178 Operations Dismantling / Reassembling the C225 Fluid section Unscrew the 4 screws CHC (1) with a key BTR of 6 mm. Remove the flange (2) manually. Tools needed 582108110-EN-indG-Pompe Azur-52C225.docx...
  • Page 179 Operations Dismantling / Reassembling the C225 Fluid section With a flat screwdriver in the groove of the cartridge body (1), remove the cartridge (1), spring cartridge (2), spring (3) + male seal press (4) + 8 V-seals (5 and 6)) + adjustment wedges (8), positioning it.
  • Page 180 Operations Dismantling / Reassembling the C225 Fluid section With suction cane option: Remove the suction rod with a mallet, keeping it  at the elbow. With hopper option: Unscrew the knurled nut manually by a few  millimetres. Unscrew the nut from the fitting with a 55 mm ...
  • Page 181 Operations Dismantling / Reassembling the C225 Fluid section Disassembly of the pump hopper assembly to access the suction valve: Unscrew the knurled nut (1) manually by a few millimetres. Unscrew the nut from the fitting (2) with a 55 mm wrench. Rotate the hopper (3) to access the suction valve.

  • Page 182: Clean And / Or Replace The Ball + Carbide Seat With Rod Option

    Operations Dismantling / Reassembling the C225 Fluid section Clean and / or replace the ball + carbide seat with rod option If cleaning and or replacement ball + seat carbide with option rod With the filter key (1): Unscrew the nut from the pump foot (2), And, Pull out the assembly (2) from the bottom.

  • Page 183: Cleaning The Carbide Seat And Changing The Seal

    Operations Dismantling / Reassembling the C225 Fluid section Cleaning the carbide seat and changing the seal Clean the carbide seat (1) with a solvent-soaked cloth. To change the seal (2) Remove the seal with a flat screwdriver and replace it. To change the carbide seat (1): Replace the entire assembly.
  • Page 184 Operations Dismantling / Reassembling the C225 Fluid section Unscrew all the filter part (option) with a 27 mm open- end wrench (unscrew at the fitting). Tools needed 582108110-EN-indG-Pompe Azur-52C225.docx...
  • Page 185 Operations Dismantling / Reassembling the C225 Fluid section Disengage the axle brake (1) above the locking ring (2) and disengage the coupling nuts (3). Unscrew the 4 nuts and the washers with a spanner of 24 Attention: Good support fluid section (fluid section weight: 11 kg / 24.25 lbs.
  • Page 186 Operations Dismantling / Reassembling the C225 Fluid section Manually remove the cover. 582108110-EN-indG-Pompe Azur-52C225.docx...
  • Page 187 Operations Dismantling / Reassembling the C225 Fluid section Manually: Position the fluid section assembly in the jaws of  the vice, in horizontal position, at the tie rods(1). (Weight of the fluid section unit = 11 kg / 24.25 lbs). Put martyr's wedges (2) and tighten the vice ...
  • Page 188 Operations Dismantling / Reassembling the C225 Fluid section To remove the pump foot: Unscrew the nut with the filter key (1) Remove the assembly (2) and the ball (3). Tools needed 582108110-EN-indG-Pompe Azur-52C225.docx...
  • Page 189 Operations Dismantling / Reassembling the C225 Fluid section Unscrew the 4 nuts with a spanner of 24 mm open-end wrench and the washers. Tools needed 582108110-EN-indG-Pompe Azur-52C225.docx...
  • Page 190 Operations Dismantling / Reassembling the C225 Fluid section With a mallet, remove the valve body with snap ring. Tools needed 582108110-EN-indG-Pompe Azur-52C225.docx...
  • Page 191 Operations Dismantling / Reassembling the C225 Fluid section In case of disassembly stop ring Manually, press the snap ring out of its seat and change the workpiece. In case of change position of the snap ring Manually, press the snap ring out of its seat and change position.
  • Page 192 Operations Dismantling / Reassembling the C225 Fluid section In case of no prior change of the upper joints Unscrew the 4 screws CHC with a key BTR of 6 mm. Remove the flange manually. Remove (Cartridge + spring cartridge + spring + press male seal + 8 V seals) with a flat screwdriver, positioning it in the groove of the cartridge body.
  • Page 193 Operations Dismantling / Reassembling the C225 Fluid section If change of seals Position the piston in the jaws of the vise at the flats of part. Tools neeeded 582108110-EN-indG-Pompe Azur-52C225.docx...
  • Page 194 Operations Dismantling / Reassembling the C225 Fluid section With a flat wrench: Unscrew the discharge valve at the flats part of  the piston fitted. Change the seals by replacing them with new  ones (grease). If change of the pin Position the piston in the jaws of the vice at the flats of the discharge valve.
  • Page 195 Operations Dismantling / Reassembling the C225 Fluid section In case of replacement of the pin Replace the pin with a new one, holding it with a mallet. Depending on the viscosity of the product and if the lifting of the ball is greater: Replace the pin L=30 mm with pin L=28 mm or L=24 mm depending on the viscosity of the product (spare part).
  • Page 196 Operations Dismantling / Reassembling the C225 Fluid section When changing the seal 909420311 (between flange) Extract the seal with a flat screwdriver. Then replace a new gasket and grease the gasket on the contour more evenly. Manually remove the product cylinder. To take off the cylinder: type in the mallet presence painting) ...

  • Page 197: Reassembly

    Operations Dismantling / Reassembling the C225 Fluid section 17.2 Reassembly Replace together the 4 lower  spacers (27) and the new seals (24 and 25) (grease), Position the pin in the flap.  Put the ball in place  Screw discharge valve ...
  • Page 198 Operations Dismantling / Reassembling the C225 Fluid section Grease the inside of the cylinder, Place the equipped piston and seat assembly in the fluid cylinder (discharge valve first), Push the flats (1) of the discharge valve out of the cylinder, Secure the stem with a 24 mm open-end wrench, and tighten the discharge valve to 150 Nm with a 32 mm torque wrench.
  • Page 199 Operations Dismantling / Reassembling the C225 Fluid section Reassemble the rod in the produced cylinder using a mallet, respecting the above dimension. Tools needed 582108110-EN-indG-Pompe Azur-52C225.docx...
  • Page 200 Operations Dismantling / Reassembling the C225 Fluid section Manually position the O-rings in the flange. Grease the seals. Tools needed Kluber petamo HY 133N 582108110-EN-indG-Pompe Azur-52C225.docx...
  • Page 201 Operations Dismantling / Reassembling the C225 Fluid section Insert the fluid cylinder into the flange. 582108110-EN-indG-Pompe Azur-52C225.docx...
  • Page 202 Operations Dismantling / Reassembling the C225 Fluid section Screw the 4 tie rods with a 19 mm torque wrench to the 100 N.m. torque. Tools needed 582108110-EN-indG-Pompe Azur-52C225.docx...
  • Page 203 Operations Dismantling / Reassembling the C225 Fluid section Manually press the locking ring (2) into its seat at the desired height. Manually place the O-ring (1) and grease. Tools needed Kluber petamo HY 133N 582108110-EN-indG-Pompe Azur-52C225.docx...
  • Page 204 Operations Dismantling / Reassembling the C225 Fluid section Use a mallet to insert the valve body with the locking ring. Tools needed 582108110-EN-indG-Pompe Azur-52C225.docx...
  • Page 205 Operations Dismantling / Reassembling the C225 Fluid section Insert the washers. crew the 4 nuts with a 24 mm torque wrench to the 100 N.m. torque. Tools needed 582108110-EN-indG-Pompe Azur-52C225.docx...
  • Page 206 Operations Dismantling / Reassembling the C225 Fluid section Manually place the ball (3) Screw on the nut with the wrench (1) Loosen the key (1) with a mallet Tools needed 582108110-EN-indG-Pompe Azur-52C225.docx...
  • Page 207 Operations Dismantling / Reassembling the C225 Fluid section Stack the seals (5 and 6) and the 4 spacers (7) between the parts (2 and 4). Grease the rafter joints inside and outside. Place the rafter piece seal assembly (spring cartridge - male seal press) into the cartridge (1).
  • Page 208 Operations Dismantling / Reassembling the C225 Fluid section Manually place the flange. crew the 4 CHC screws together with a 6 mm BTR wrench. Tools needed 582108110-EN-indG-Pompe Azur-52C225.docx...
  • Page 209 Operations Dismantling / Reassembling the C225 Fluid section Put the cover on. 582108110-EN-indG-Pompe Azur-52C225.docx...
  • Page 210 Operations Dismantling / Reassembling the C225 Fluid section Position the fluid section under the motor. Position the washers and tighten the nuts manually. Manually lift the motor rod. Position the axle brake (1) and locking ring (2) on the motor rod.

  • Page 211: Installation Of The Wall Pump

    Installation of the wall pump 18 Installation of the wall pump The wall mounting procedure is carried out via a lifting device. Sling on the pallet, the pump assembly and wall bracket with lifting means, by the motor ring. Present the pump and support assembly on the wall or metal frame Secure the pump and support assembly with suitable dowels or bolts...

  • Page 212: Spare Parts

    Spare parts 19 Spare parts Use only genuine SAMES KREMLIN accessories and spare parts designed to withstand the pump's operating pressures. 19.1 Motor, Model 7000 stroke 120 582108110-EN-indG-Pompe Azur-52C225.docx...
  • Page 213 Spare parts # Reference Description 930 151 198 Screw CHc M 8x16 963 020 019 Washer ZU 8 146 371 010 Cover 901 180 024 Grounding terminal equipped 146 371 008 U-bolt 930 151 507 Screw CHc M 18x40 88 189 Screw CHc M 10x30 209 364 933 151 196...
  • Page 214 Spare parts 582108110-EN-indG-Pompe Azur-52C225.docx...
  • Page 215 Spare parts 582108110-EN-indG-Pompe Azur-52C225.docx...
  • Page 216 Spare parts # Reference Designation 209 358 Bracket 933 011 170 Screw HM 6x12 151 800 002 Switch (x 2) 963 040 012 Washer MU 4 933 151 273 Screw CHc M 4x20 905 120 983 Elbow MF T 2x4 934 081 332 Screw Hc M 6x25 905 120 910...
  • Page 217 Spare parts # Reference Description 88 153 Screw CHc M 8x30 146 371 005 Socket 552 251 Fitting 1/8 "G 146 371 015 Bracket 91 424 Distributor 5/2 932 151 326 Screw CHc M 3x25 # Reference Description 146 371 040 Motor seals kit (ind 11 (x 2), 12 (x2), 17 (x 2), 22, 24 (x 2) 41 (x 4)) * Recommended maintenance parts.

  • Page 218: Fluid Section, Model C225

    Spare parts 19.2 Fluid section, Model C225 Ref. Fluid section 144050303 144050304 144050305 582108110-EN-indG-Pompe Azur-52C225.docx...
  • Page 219 Spare parts # Reference Description 144 050 038 Cover 930 151 500 Screw CHc M 8x40 144 050 015 Flange 144 050 016 Cartridge 150 319 801 Spring 144 050 033 Spring housing 209 652 Male joint clamp 144 050 013 Assembled material piston 144 050 010 ...

  • Page 220: Repair Kit

    Spare parts Repair kit # Reference Description 144 050 225 Repait kit C225 150 319 801  Spring  Discharge valve 144 050 030 87 320  Ball Ø 20 stainless steel 209 651  Female joint clamp 209 652 ...

  • Page 221: Fluid Section Seal Kit # 144 050 303

    Spare parts Fluid section seal kit # 144 050 303 # Reference Description 144 050 313 Pack of seals N.C. / N.S.  Chevron seal, UHMWPE N.C. / N.S.  Chevron seal, PTFE  Adjustment wedge 044 050 031 909 420 311 ...

  • Page 222: Fluid Section Seal Kit # 144 050 304

    Spare parts Fluid section seal kit # 144 050 304 # Reference Description 144 050 314 Pack of seals N.C. / N.S.  Chevron seal, UHMWPE N.C. / N.S.  Chevron seal, leather  Adjustment wedge 044 050 031 909 420 311 ...

  • Page 223: Fluid Section Seal Kit # 144 050 305

    Spare parts Fluid section seal kit # 144 050 305 # Reference Description 144 050 315 Pack of seals  Chevron seal, UHMWPE N.C. / N.S. N.C. / N.S.  Chevron seal, PTFE G 044 050 031  Adjustment wedge ...

  • Page 224: Spare Parts - Product Filter 3/4 ", Model 500 Bar / 7252 Psi

    Spare parts 19.3 Spare Parts - Product Filter 3/4 ", Model 500 bar / 7252 psi 582108110-EN-indG-Pompe Azur-52C225.docx...
  • Page 225 Spare parts Filter equipped # Reference Description 155 581 456 Bare stainless steel filter 500 bar 000 161 115 No. 8 screen (210 μm) N.C. / N.S. Socket G3 / 4 " 055 581 401 Nipple R 3/4 P.max: 500 bar 905 210 304 Cap 3/8 NPT Stainless steel 906 333 105...
  • Page 226 Spare parts Option Ind. / Pos. 2 #References Description 000 161 101 Screen n ° 1 (37 μ) 000 161 102 Screen n ° 2 (77 μ) 000 161 104 Screen n° 4 (99 µ) 000 161 106 Screen n° 6 (168 µ) 000 161 108 Screen n°...
  • Page 227 Spare parts Ind. / Pos. 3 # Reference Description 055 490 020 Non-return valve MF 3/4'' G 151 590 012 Priming kit (without filter) for 3/8'' hoses 907 414 703 Ceramic ball Ø16 907 414 705 Ceramic ball Ø30 907 414 342 Carbide ball Ø16 907 414 343 Carbide ball Ø30...

  • Page 228: Accessories

    Spare parts Accessories Ind. / Pos. 16 # Reference Description 149 030 017 Wrenching wrench Ind. 17 # Reference Description 151 590 105 Air supply 582108110-EN-indG-Pompe Azur-52C225.docx...
  • Page 229 Spare parts Ind. 18 Ind. 19 Ind. 22 # Reference Description 149 597 200 Suction rod 1''1/4 L=600 149 597 210 Suction rod 2'' L=600 150 104 106 Straight fitting M 1''1/4 G – M 2'' G 149 597 250 Suction rod 1''1/4 L=1000 149 596 153 Strainer for suction rod (2000 µ)
  • Page 230 Spare parts Ind. 20 Ind. 21 # Reference Description 150 104 106 Straight fitting M 1"1/4G M 2 "G for rod 2".- stainless steel 250 bar / 3626 psi 144 050 052 Straight fitting MM 1"1/4G 150 104 151 Straight fitting MM 1/4" NPSM – stainless steel 500 bar / 7252 psi 150 104 152 Straight fitting MM 3/8"...
  • Page 231 Spare parts Ind.23 Ind.27 # Reference Description 151 590 700 Cart 151 590 565 Cart handle + screws 056 100 199 Mounting bracket with bracket Ind.24 # Reference Description 125 010 000 Hopper 20L assembly 582108110-EN-indG-Pompe Azur-52C225.docx...
  • Page 232 Spare parts Ind.25 # Reference Description 156 160 040 Heater, model MAGMA 500 DI9 230V 3500W M 1/2 JIC (refer to doc 582.104.110) 156 160 050 Heater, model MAGMA 500 DI9 115V 1800W M 1/2 JIC (refer to doc 582.104.110) 156 160 060 Heater, model MAGMA 500 DI9 400V 3800W M 1/2 JIC (refer to doc 582.104.110)
  • Page 233 Spare parts Ind.26 # Reference Description 151 590 016 Kit Sprayer 135 745 449  Airless spray gun Sflow 450 bar / 6526 psi (refer to doc 582.094.110) 050 500 207  Hose PA 15M 3/8'' NPSM - 500 bar / 7252 psi 905 210 516 ...
  • Page 234 Spare parts GUN FILTER (x 4) Material Mesh Color 129 740 081 Stainless steel 04-XX  06-XX 200 mesh/ 74µ 129 740 181 PA 129 740 082 Stainless steel 150 mesh / 100µ Blue 06-XX  12-XX 129 740 182 PA 129 740 083 Stainless steel 100 mesh / 149µ...
  • Page 235 Spare parts CHART - REVERSING TIPS Angle 30° 40° 50° 60° 70° 80° 90° ø Water flow rate orifice Pump Handle (L/min) at XXX bar (pouc filter Filter e / ”) Number Fan width (MESH) (MESH) (cm) at / 16 / 21 / 24.5 / 29...

  • Page 236: Hoses Codification

    Spare parts Hoses codification HOSES CODIFICATION Working pressure Hose lenght 1: 0.5 m / 19.68" 350B : 350 2: 1 m / 39.37" 500B : 500 3: 1.6 m / 63" 4: 3 m / 118.1" 5: 7.5 m / 295.3" Diameter 6: 10 m / 393.7"...

  • Page 237: Hoses 350 Bar / 5076 Psi

    Spare parts Hoses 350 bar / 5076 psi Maximum working pressure 350 / 5076 (bar) / (psi) Material PTFE Fitting A and B (Lock nut) 1/4 NPSM 3/8 NPSM 1/2 NPSM 1/4 NPSM 3/8 NPSM 1/2 NPSM Ø inside " "...

  • Page 238: Hoses 500 Bar / 7252 Psi

    Spare parts Hoses 500 bar / 7252 psi Maximum working pressure 00 / 7252 (bar) / (psi) Material PTFE Fitting A and B (Lock nut) 1/4 NPSM 3/8 NPSM 1/2 NPSM 1/4 NPSM 3/8 NPSM 1/2 NPSM Ø inside Ø6.35 / 0.24 "...

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