SAMES KREMLIN FLOWMAX 20F440 Translation From The Original Manual
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SAMES KREMLIN FLOWMAX 20F440 Translation From The Original Manual

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IMPORTANT : Before assembly and start-up, please read and clearly understand all the documents relating to
this equipment (professional use only).
THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE..
DOCUMENTATION
PUMP 20F440
FLOWMAX
Manual : 582.023.110-UK - 2102
TRANSLATION FROM THE ORIGINAL MANUAL
SAMES KREMLIN SAS
13, chemin de Malacher
38 240 - MEYLAN - France
www.sames-kremlin.com
®
Date: 08/02/21
Supersede : 27/05/16
Modif.: Update
l
: 33 (0)4 76 41 60 60

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Summary of Contents for SAMES KREMLIN FLOWMAX 20F440

  • Page 1 IMPORTANT : Before assembly and start-up, please read and clearly understand all the documents relating to this equipment (professional use only). THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE.. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France ...
  • Page 2 SAMES KREMLIN, nonché le normative nazionali e/o reparação do equipamento de acordo com as locali, de SAMES KREMLIN y a la normativa nacional y/o preconizações de SAMES KREMLIN, bem como com  local, outros regulamentos nacionais e/ou locais aplicáveis,...
  • Page 3   DECLARAŢIA DE CONFORMITATE UE Le fabricant / The manufacturer / Der Hersteller SAMES KREMLIN SAS / El fabricante / Il produttore / O fabricante 13, chemin de Malacher / De fabrikant / Tillverkare / Valmistaja / Producent / Výrobce 38 240 - MEYLAN - FRANCE / Proizvajalec / Výrobca / Gyártó...
  • Page 4 Meylan, den / Meylan, Ranska, / Sporządzono w Meylan, dnia / Meylan, dnia / V Meylanu, / V Meylan dňa / Kelt Meylanban, / Întocmită la Meylan, pe data de 18/01/2021 - 01/18/2021 SAMES KREMLIN - 3 - N° : 578.139.130-2101...

  • Page 5: Installation And Safety Instructions

    (professional use only). THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France  : 33 (0)4 76 41 60 60 www.sames-kremlin.com...

  • Page 6: General Safety Instructions

    WEAR OF PRODUCT WARNING DRAIN VALVE HOSE UNDER OBLIGATORY GLOVES IS VAPOR HOT PARTS OR PRESSURE OBLIGATORY HAZARDS AREAS ELECTRICAL WARNING EXPLOSION GROUNDING WARNING WARNING HAZARD FIRE HAZARDS HAZARDS (USER) SERIOUS INJURIES SAMES KREMLIN - 1 - N° : 578.001.130-UK-1804...
  • Page 7 FIRE - EXPLOSION - SPARKS - STATIC ELECTRICITY HAZARDS A poor earth connection, inadequate ventilation, sparks or static electricity can cause an explosion or fire. to avoid these risks when using or servicing SAMES KREMLIN equipment, the following safety procedures must be followed : ...

  • Page 8: Equipment Requirements

    He shall determine the risks of immediate reactions or pursuant to repeated exposures of the staff, SAMES KREMLIN shall not be liable for physical injuries, direct or indirect material damages caused by the use of chemicals. SAMES KREMLIN - 3 - N°...

  • Page 9: Installation Of The Equipment

     The materials to be painted must also be grounded. All the materials situated in the working area shall be grounded. SAMES KREMLIN - 4 - N° : 578.001.130-UK-1804...
  • Page 10 Please act in accordance with local rules and do not dispose of old equipment with household wastes. A correct disposal of old equipment will help prevent negative consequences for the environment and health. SAMES KREMLIN - 5 - N° : 578.001.130-UK-1804...
  • Page 11 IMPORTANT : documents relating to the equipment (professional use only). THE PICTURES AND DRAWINGS ARE NOT CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France ...
  • Page 12 The pump is manufactured under the ATEX agreement and can not be modified. SAMES KREMLIN will not be held responsible for any failure to comply with that instruction. Guards (air motor cover, coupling shields, housings …) have been designed for safe use of the equipment.

  • Page 13: Suction Valve

    Remove the tightness seal (27) by pulling the exhaust flange (20) downwards. Change the tightness seal (27), the O Rings (8 and 24). Remount the parts in the reverse order of the disassembly sequence. Comply with GT seal orientation order. SAMES KREMLIN - 2 - N° : 578.065.110-UK-2102...

  • Page 14: Air Motor

    Reinstall the new reversing-block in the reverse order of the disassembly sequence.  CAUTION : the number of spirals must equally be distributed on each fastening parts in order to get the above dimension. SAMES KREMLIN - 3 - N° : 578.065.110-UK-2102...
  • Page 15 Under normal operating and servicing conditions, with standard filled material not including foreign matters or chemically aggressive, the average working life can be estimated as : 1 million strokes for the tightness seals. 10 millions strokes for the bellows. SAMES KREMLIN - 4 - N° : 578.065.110-UK-2102...
  • Page 16 PTFE grease (10 ml / 0.3 oz) PTFE grease 560.440.101 Grease box (450 g / 0.99 lb) Anti-seize grease 560.420.005 Medium strength Loctite 5772 (50 ml / 1.7 oz) 554.180.015 Aneorobic Pipe sealant SAMES KREMLIN - 5 - N° : 578.065.110-UK-2102...
  • Page 17 Doc. 573.176.050 Modif. / Änderung : Pièces de rechange Mise à jour / Update / Aktualisierung Spare parts list Date/Datum/Fecha : 04/07/19 / Actualización Ersatzteilliste Annule/Cancels/ + 20.220 F  20F440 Piezas de repuesto Ersetzt/Anula : 16/02/12 POMPE FLOWMAX / FLOWMAX PUMP 20F440 FLOWMAX...
  • Page 18 20F440 - 155 581 400 Filtre 3/4 équipé Filter, model 3/4 Ausgerüsteter Filter, Filtro, 3/4 equipado (voir Doc. 573.327.050) equipped (refer to Doc. Modell 3/4 (consultar Doc. 573.327.050) (siehe Dok. 573.327.050) 573.327.050) SAMES KREMLIN Doc. / Dok. : 573.176.050...
  • Page 19 M 1" - M 38 x 150 double male AG 1" - M 38 x 1,50 M 1" - M 38 x 150 (entrée produit) 1" - 38 x 150 (fluid inlet) (Materialeingang) (entrada producto) SAMES KREMLIN Doc. / Dok. : 573.176.050...
  • Page 20 N S : Denotes parts are not serviceable. * Bezeichnete Teile sind empfohlene Ersatzteile. N S : Bezeichnete Teile gibt es nicht einzeln, sondern nur kom- * Piezas de mantenimiento preventivas. plett . N S : no suministrado. SAMES KREMLIN Doc. / Dok. : 573.176.050...
  • Page 21 24 050 102 215 Raccord MM 3/4 BSP Fitting, model double Doppelnippel AG 3/4 BSP Racor, tipo MM 3/4 BSP male, 3/4 BSP 25 903 130 508 Régulateur de pression Pressure air regulator Druckreduzierventil Regulador de presión SAMES KREMLIN Doc. / Dok. : 573.176.050...
  • Page 22 The regulator (25) is preset in the factory to give a maximum pressure of 4 bar / 58 psi. Der Druckregler (25) ist werksseitig auf einen maximalen Steuerluftdruck von 4 bar eingestellt. El regulador (25) se regla en la fábrica para aportar una presión máxima de 4 bar. SAMES KREMLIN Doc. / Dok. : 573.176.050...
  • Page 23 Doc. 573.174.050 Modif. / Änderung : Pièces de rechange Mise à jour / Update / Aktualisierung Spare parts list Date/Datum/Fecha : 30/07/19 / Actualización Ersatzteilliste Annule/Cancels/ + # 044 630 400  NC Piezas de repuesto (ind. 10a / Pos. 10a) Ersetzt/Anula : 16/02/12 + # 144 630 720 (ind.
  • Page 24 37 953 010 019 Ecrou HM 8 Nut, HM 8 Mutter HM 8 Tuerca HM 8 38 933 151 277 Vis CHc M 6x20 Screw, CHc M 6x20 Schraube CHc M 6x20 Tornillo CHc M 6x20 SAMES KREMLIN Doc. / Dok. : 573.174.050...
  • Page 25 Nota : Pour rep. 49, préciser la longueur à la commande Nota : For ind. 49, specify the required length. Hinweiss : Fur Pos. 49, muss die länge angegeben werden. Nota : Para índ. 49, precise Vd. la longitud necesaria. SAMES KREMLIN Doc. / Dok. : 573.174.050...
  • Page 26 Doc. 573.087.040 Modif. / Änderung : Pièces de rechange Mise à jour / Update / Aktualisierung Spare parts list Date/Datum/Fecha : 11/05/17 / Actualización Ersatzteilliste + 144.630.720 Annule/Cancels/ Piezas de repuesto Ersetzt/Anula : 03/06/14 BLOC INVERSEUR REVERSING-BLOCK UMSTEUERBLOCK BLOQUE INVERSOR NC / NS BLOC INVERSEUR DROIT RIGHT REVERSING-BLOCK...
  • Page 27 12(x3), 14, 15) * 144 630 425 Pochette de Servicing kit - bases Servicekit - Ventil Bolsa de maintenance glaces (ind. 7, 8) (Pos. 7, 8) mantenimiento (ind. 7, 8) - espejos (índ. 7, 8) SAMES KREMLIN Doc. / Dok. : 573.087.040...
  • Page 28 Hinweis: Die Pos. 2 (Führungsbuchse des Umsteuerblocks) nur am Umsteuerblock mit R Markierung montieren. Nota : Montar el índ. 2 (anillo guía del bloque inversor) sólo si su bloque inversor tiene un R. SAMES KREMLIN Doc. / Dok. : 573.087.040...
  • Page 29 Doc. 573.175.050 Modif. / Änderung : Pièces de rechange Mise à jour / Update / Aktualisierung Spare parts list Date/Datum/Fecha : 14/08/19 / Actualización Ersatzteilliste 144.990.230 Annule/Cancels/ Piezas de repuesto Ersetzt/Anula : 24/10/16 HYDRAULIQUE FLOWMAX®, modèle F440 FLOWMAX® FLUID SECTION, model F440 FLOWMAX®...
  • Page 30 CHc M 8 x 50 tipo CHc M 8 x 50 27 909 150 223 Joint GT GT seal Dichtung GT Junta GT 29 044 990 025 Clapet de refoulement Exhaust valve Druckventil Válvula de expulsión SAMES KREMLIN Doc. / Dok. 573.175.050...
  • Page 31 Servicing kit Servicekit (beinhaltet Bolsa de maintenance (ind. 29, 30 (ind. 29, 30 + package of Pos. 29, 30 und den mantenimiento + pochette de joints) seals) Dichtungssatz) (índ. 29, 30 + bolsa de juntas) SAMES KREMLIN Doc. / Dok. 573.175.050...
  • Page 32 52 932 151 392 Vis CHc M 10 x 30 Screw, Schraube CHc M 10 x 30 Tornillo, model CHc M 10 x 30 tipo CHc M 10 x 30 53 044 990 261 Piston intermédiaire Intermediate piston Zwischenkolben Pistón intermediario SAMES KREMLIN Doc. / Dok. 573.175.050...
  • Page 33 * Preceding the index number denotes a suggested spare part. N S : Denotes parts are not serviceable. * Bezeichnete Teile sind empfohlene Ersatzteile. N S : Bezeichnete Teile gibt es nur komplett. * Piezas de mantenimiento preventivas. N S : no suministrado. SAMES KREMLIN Doc. / Dok. 573.175.050...
  • Page 34 5000-4 for mounting on the 5000-4 air motor FLOWMAX® HYDRAULIKTEIL, Modell F440 HIDRÁULICA FLOWMAX®, tipo F440 144.990.230 mit PU-Dichtungen con juntas PU für Montage mit Luftmotor 5000-4 para montaje con el motor 5000-4 SAMES KREMLIN Doc. / Dok. 573.175.050...
  • Page 35 Porta junta NC / NS Joint (PTFE) Seal (PTFE) Dichtung (PTFE) Junta (PTFE) NC / NS Bague anti-extrusion Anti-extrusion ring Anti-Extrusion Ring Anillo anti-extrusión NC / NS Bague anti-extrusion Anti-extrusion ring Anti-Extrusion Ring Anillo anti-extrusión SAMES KREMLIN Doc. / Dok. 573.175.050...
  • Page 36 Doc. 573.327.050 Modif. / Änderung : Mise à jour Pièces de rechange / Update / Aktualisierung Spare parts list Date/Datum/Fecha : 15/11/18 / Actualización Ersatzteilliste Annule/Cancels/ Piezas de repuesto Ersetzt/Anula : 10/10/11 FILTRE PRODUIT HP, modèle 3/4 inox HP FLUID FILTER, model 3/4 stainless steel HP MATERIALFILTER, Modell 3/4 Edelstahl FILTRO PRODUCTO AP, tipo 3/4 inox Ind.
  • Page 37 17 049 030 018 Clé de démontage Wrench Schlüssel Llave de desmontaje * Pièces de maintenance préconisées. * Preceding the index number denotes a suggested spare part. * Bezeichnete Teile sind empfohlene Ersatzteile. * Piezas de mantenimiento preventivas. SAMES KREMLIN Doc. / Dok. 573.327.050...
  • Page 38 Sieb Nr. 20 (510 µ) Tamiz n° 20 (510 µ) - 000 161 030 Tamis n° 30 (750 µ) Screen n° 30 (750 µ) Sieb Nr. 30 (750 µ) Tamiz n° 30 (750 µ) SAMES KREMLIN Doc. / Dok. 573.327.050...
  • Page 39 Bezeichnung Denominación Qté - 155 190 105 Support filtre avec vis, Mounting bracket with Filterhalterung mit Soporte filtro con tornillos, rondelles et écrous screws, washers and Schrauben, Scheiben arandelas y tuercas nuts und Muttern SAMES KREMLIN Doc. / Dok. 573.327.050...

  • Page 40: Preventive Maintenance

    Before assembly and start-up, please read and clearly understand all the documents relating to this equipment (professional use only). THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France ...

  • Page 41: Spray Gun

    Comply with the usual instructions of spray gun servicing (refer to spary gun instruction manual).  FILTER If the pump is mounted with a filter at the fluid outlet, comply with the usual instructions of filter servicing (refer to filter instruction manual) SAMES KREMLIN - 1 - N° : 578.033.110-UK-1801...

  • Page 42: Troubleshooting

    Before assembly and start-up, please read and clearly understand all the documents relating to this equipment (professional use only). THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France ...
  • Page 43 On FLOWMAX ® pump, leakage of fluid at Check bellow. the bottom of the air motor. Spraying trouble. Refer to spray gun instruction manual. Decrease of material flow. Refer to filter instruction manual. SAMES KREMLIN - 1 - N° : 578.034.110-UK-1801...
  • Page 44 (professional use only). THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France  : 33 (0)4 76 41 60 60 www.sames-kremlin.com...

  • Page 45: Operating Principle

     To adjust the fluid flow rate, turn the yellow/green knob (D) - (Gauge E).  To adjust the spray air, turn the black knob (F) - (Gauge G). The pumps are intensive™ ones or Flowmax ® ones (with bellows). START UP 2-1 FILLING INTENSIVE™ PUMP SAMES KREMLIN - 1 - N° : 578.008.120-UK-1902...
  • Page 46 Discharge valve Air hose (static conductor) (For specific installation, please contact your SAMES KREMLIN representative). Nota : If the pump is equipped with an accumulator filter (M), the filter is supplied with a stainless steel screen n° 6 (filtration size : 168 microns or 85 mesh). The screen is recommended for the use of an AIRMIX gun fitted with a nozzle model n°...
  • Page 47 FLOWMAX ® fluid section) is shut : it would damage the bellows.  Do not install a material regulator on the supply circuit or any arrangement that could perform as a non-return valve. SAMES KREMLIN - 3 - N° : 578.008.120-UK-1902...

  • Page 48: Safety Device

    A relief-valve (setting : 6.5 bar / 94 psi) is fitted on the pump air motor - thus protecting this one from an overpressure which could damage it. SAMES KREMLIN - 4 - N° : 578.008.120-UK-1902...
  • Page 49 IMPORTANT : Before assembly and start-up, please read and clearly understand all the documents relating to this equipment (professional use only). THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France ...
  • Page 50 Pump air supply hose (minimum ∅ for a 5m / 16.5 ft length) : ∅ 20 mm / 3/4 " dia. HP fluid hose (pump fluid outlet) : minimum ID 9,52 mm / 3/8 " dia. SAMES KREMLIN - 1 - N° : 578.013.120-UK-2101...

  • Page 51: Front View

    9.88 12.64 5.90 2.75 1.38 0.67 0.59 7 x 15 0.27 x 0.59 Ø 11 Ø 0.43 - 7/16 Ø 22 Ø 0.87 - 7/8 Ø 11 Ø 0.43 - 7/16 0.71 SAMES KREMLIN - 2 - N° : 578.013.120-UK-2101...

  • Page 52: Installation

    Maximum fluid pressure at the pump outlet P air : 6 bar / 87 psi Air supply maximum pressure of the pump motor Number given by SAMES KREMLIN. The 2 first numbers indicate the Serie / Serial manufacturing year. ...

  • Page 53: Installation Instructions

    The 1 m / 39.37" distance indicated in these diagrams is given for information purposes only and hold harmless to SAMES KREMLIN. The user is responsible for the extraction and conditioning of the painting area where the equipment is used, for working conditions (refer to EN 60079-10 standard).

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