SAMES KREMLIN FLOWMAX AIRMIX PU 2160 F Translation From The Original Manual
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SAMES KREMLIN FLOWMAX AIRMIX PU 2160 F Translation From The Original Manual

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DOCUMENTATION
FLOWMAX® AIRMIX®
PROPORTIONING PUMP
PU 2160 F
Manual : 582.175.110-UK - 2012
Date : 01/12/20
Supersede :
Modif.:
TRANSLATION FROM THE ORIGINAL MANUAL
IMPORTANT : Before assembly and start-up, please read and clearly understand all the documents relating to
this equipment (professional use only).
THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE..
SAMES KREMLIN SAS
l
13, chemin de Malacher
38 240 - MEYLAN - France
: 33 (0)4 76 41 60 60
www.sames-kremlin.com

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Summary of Contents for SAMES KREMLIN FLOWMAX AIRMIX PU 2160 F

  • Page 1 IMPORTANT : Before assembly and start-up, please read and clearly understand all the documents relating to this equipment (professional use only). THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE.. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France ...
  • Page 2 (professional use only). THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France  : 33 (0)4 76 41 60 60 www.sames-kremlin.com...
  • Page 3 WEAR OF PRODUCT WARNING DRAIN VALVE HOSE UNDER OBLIGATORY GLOVES IS VAPOR HOT PARTS OR PRESSURE OBLIGATORY HAZARDS AREAS ELECTRICAL WARNING EXPLOSION GROUNDING WARNING WARNING HAZARD FIRE HAZARDS HAZARDS (USER) SERIOUS INJURIES SAMES KREMLIN - 1 - N° : 578.001.130-UK-1804...
  • Page 4 FIRE - EXPLOSION - SPARKS - STATIC ELECTRICITY HAZARDS A poor earth connection, inadequate ventilation, sparks or static electricity can cause an explosion or fire. to avoid these risks when using or servicing SAMES KREMLIN equipment, the following safety procedures must be followed : ...
  • Page 5 He shall determine the risks of immediate reactions or pursuant to repeated exposures of the staff, SAMES KREMLIN shall not be liable for physical injuries, direct or indirect material damages caused by the use of chemicals. SAMES KREMLIN - 3 - N°...
  • Page 6  The materials to be painted must also be grounded. All the materials situated in the working area shall be grounded. SAMES KREMLIN - 4 - N° : 578.001.130-UK-1804...
  • Page 7 Please act in accordance with local rules and do not dispose of old equipment with household wastes. A correct disposal of old equipment will help prevent negative consequences for the environment and health. SAMES KREMLIN - 5 - N° : 578.001.130-UK-1804...
  • Page 8 IMPORTANT : documents relating to this equipment (professional use only). THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France ...

  • Page 9: Table Of Contents

    11. DISASSEMBLY ............................12 12. ASSEMBLY INSTRUCTIONS........................15 ADDITIONAL DOCUMENTATIONS : Spare parts Two-component pump, model PU 2160 F Doc. 573.331.050 Bare proportioning pump Doc. 573.332.050 Motor Doc. 573.272.050 Mixing / flushing manifold Doc. 573.333.050 SAMES KREMLIN Page 1 Manual : 573.182.112...

  • Page 10: Safety

     The compressed air supply must not exceed 6 bar / 87 psi.  Make sure the lubricant in the cup of the fluid section is compatible,  Use the appropriate solvent for the material being sprayed to increase the equipment working life. SAMES KREMLIN Page 2 Manual : 573.182.112...

  • Page 11: Technical Features

    Overall weight 60 kg / 132 lb Dimensions 110 x 55 x 50 cm Maximum operating temperature 50° C / 122° F Noise level (to 1m) 80 dB A (depending upon ISO 3746 standard) SAMES KREMLIN Page 3 Manual : 573.182.112...

  • Page 12: Operating Principle

    - the BASE fluid section draws solvent; that solvent is exhausted towards the manifold, the mixer and the gun.  the BASE circuit and the mixed circuit will be flushed. - the catalyst circulates. The CATALYST circuit is not flushed. SAMES KREMLIN Page 4 Manual : 573.182.112...

  • Page 13: Installation

    TYPE Pump version: PU 2160 F Mixing ratio RATIO Number given by SAMES KREMLIN SERIE - SERIAL Air supply maximum pressure of the pump motor P air : 6 bar / 87 psi Maximum fluid pressure at the pump outlet P prod : xx bar / xx psi ...

  • Page 14: Operating

    - operating one of the valves of the color changer (12) (→ index B on the label), - working the valve (20) located at the base and solvent suction (→ index S on the label). SAMES KREMLIN Page 6 Manual : 573.182.112...
  • Page 15 Insert SOLVENT rod into solvent container. Insert 'CATA' hose into a waste container. PRIME (Stage 1) to evacuate solvent into fluid sections, then insert BASE drain rod into BASE container and CATA hose into CATA container. SAMES KREMLIN Page 7 Manual : 573.182.112...
  • Page 16 When material flows out regularly, screw the phosphorous regulator "Spraying air". Adjust the 2 regulators to get a correct fan : - adjust the material pressure with the black regulator, - adjust the spraying air with the phosphorous regulator. SAMES KREMLIN Page 8 Manual : 573.182.112...

  • Page 17: Adjustments

    Decrease the material pressure using black knob. Too much material Spray faster or farther from Sags, runs part being painted. Use the next smaller size. Distorted spray fan Refer to gun instruction manual SAMES KREMLIN Page 9 Manual : 573.182.112...

  • Page 18: Changing Mix Ratio

    For a short duration, if the flushing has not been carried out, leave the pump filled up with material. For a long duration, after flushing the pump, leave it filled up with solvent. SAMES KREMLIN Page 10 Manual : 573.182.112...

  • Page 19: Troubleshootings

    4 - Determine the volume of BASE used. In this case, the ratio is : Volume of BASE used (in liters) = Material mix ratio * 1 liter * Nota : The reading of the proportioning ratio is highly sensitive to the viscosity of the materials. SAMES KREMLIN Page 11 Manual : 573.182.112...

  • Page 20: Disassembly

    (32) and pull cartridge (14) downwards to remove it. Install a new cartridge (12). Reinstall in the reverse order. Be careful not to damage the seal when inserting piston-rod (30) into cartridge (14). SAMES KREMLIN Page 12 Manual : 573.182.112...
  • Page 21 (35), the skirt (36), the coupling rod (37) and the CATA piston rod (46 or 65 depending on the version) are drawn in by the suction bearing. Take off the ring (41) located on the flange (39). SAMES KREMLIN Page 13 Manual : 573.182.112...
  • Page 22 Install the new motor valve (15) and block it on the driving-rod (9) thanks to the two flat parts located at its end. Reinstall cover (19) with its 4 screws (21). Reinstall hood (23) with its 3 screws (24). SAMES KREMLIN Page 14 Manual : 573.182.112...

  • Page 23: Assembly Instructions

    PTFE grease 560.440.101 (10 ml / 0.0026 US gal) Grease box (450 g / 0.99 lb) Anti-seize grease 560.420.005 Medium strength Loctite 5772 (50 ml / 0.013 US gal) 554.180.015 Aneorobic Pipe sealant SAMES KREMLIN Page 15 Manual : 573.182.112...
  • Page 24 Doc. 573.331.050 Modif. / Änderung : Pièces de rechange Ind. / Pos. 10 : (# 151 586 850 Spare parts list Date/Datum/Fecha : 26/11/20  151 586 870) Ersatzteilliste Ind. / Pos. 15 : (# 051 586 540 Annule/Cancels/  051 531 800) Piezas de repuesto Ersetzt/Anula : 04/11/08 Ind.
  • Page 25 *6 151 890 399   Tamis de rechange   Screen, 50 MESH   Ersatzsieb, 50 MESH   Tamiz de recambio 50 MESH (les 2) (pack of 2) (2 St.) 50 MESH (bolsa de 2) SAMES KREMLIN Doc. / Dok. : 573.331.050...
  • Page 26 (125 ml / 4.4 oz) * Pièces de maintenance préconisées. * Bezeichnete Teile sind empfohlene Ersatzteile. * Preceding the index number denotes a suggested spare part. * Piezas de mantenimiento preventivas. Ind. / Pos. 4 SAMES KREMLIN Doc. / Dok. : 573.331.050...
  • Page 27 OPTIONS - ON REQUEST - OPTIONEN - OPCIONES Désignation Description Bezeichnung Denominación Qté Tuyau AIRMIX AIRMIX hose AIRMIX - Schlauch Tubería AIRMIX Tuyau air Air hose Luftschlauch Tubería de aire Pistolet Airmix Airmix spray gun Airmix Spritzpistole Pistola Airmix SAMES KREMLIN Doc. / Dok. : 573.331.050...
  • Page 28 Doc. 573.332.050 Modif. / Änderung : Pièces de rechange Ind. / Pos. 80 : Spare parts list Date/Datum/Fecha : 26/11/20 (# 016 370 000  016 370 500) Ersatzteilliste Ind. / Pos. 83 : Annule/Cancels/ (# 016 380 000  NC / NS) Piezas de repuesto Ersetzt/Anula : 14/01/08 + Dessin / Drawing / Zeichung...
  • Page 29 Pièces spécifiques - Specific parts - Spezifische Teile - Partes especificas Désignation Description Bezeichnung Denominación Qté Hydraulique catalyseur Catalyst fluid section, Härter-Hydraulikteil Hidráulica catalizador inox stainless steel Edelstahl inox (voir détails) (see details) (Siehe Details) (consultar detalle) SAMES KREMLIN Doc. / Dok. 573.332.050...
  • Page 30 (ind. 2, 5(x2), 7, 10(x2), 12, 14, 15, 20) 12, 14, 15, 20) (Refer to 12, 14, 15, 20) 12, 14, 15, 20) (consultar (voir Doc. 573.272.050) Doc. 573.272.050) (Siehe Dok. 573.272.050 doc. 573.272.050) SAMES KREMLIN Doc. / Dok. 573.332.050...
  • Page 31 HYDRAULIQUE BASE / BASE FLUID SECTION / BASIS-HYDRAULIKTEIL / HIDRÁULICA BASE # 144.030.330 SAMES KREMLIN Doc. / Dok. 573.332.050...
  • Page 32 (ind. 12, 20, 24, 26 + (ind. 12, 20, 24, 26 + package of 24, 26 + Dichtungssatz : Bolsa de juntas : # pochette de joints : seals : # 144.030.091) # 144.030.091) 144.030.091) # 144.030.091) SAMES KREMLIN Doc. / Dok. 573.332.050...
  • Page 33 GT-Dichtung  Cartouche  Cartridge  Packung  Cartucho NC / NS 50 144 589 500  Joint (les 10)  Seal (pack of 10)  Dichtring (10 St.)  Junta (bolsa de 10) SAMES KREMLIN Doc. / Dok. 573.332.050...
  • Page 34 26, 48 + Dichtungssatz : bolsa de juntas : pochette de joints : # 144.030.393) # 144.030.393) # 144.030.393) # 144.030.393) (Ind. 40 & 41 : page 11 / Seite 11 / Página 11) SAMES KREMLIN Doc. / Dok. 573.332.050...
  • Page 35 (inox / stainless steel / Edelstahl / inox) (inox 316L / stainless steel, 316L / Edelstahl 316L / inox 316L) R = 5/1 # 144.030.480 R = 10/1 # 144.030.470 Dessin / Drawing / Zeichnung / Dibujo : R = 10/1 SAMES KREMLIN Doc. / Dok. 573.332.050...
  • Page 36  Packung  Cartucho NC / NS 54 909 420 704  Joint  Seal  Dichtring  Junta 65 044 030 471 Tige de piston produit Fluid piston rod Kolbenstange Eje de pistón producto SAMES KREMLIN Doc. / Dok. 573.332.050...
  • Page 37 N S : Denotes parts are not serviceable. * Bezeichnete Teile sind empfohlene Ersatzteile. N S : Bezeichnete Teile gibt es nicht einzeln, sondern nur * Piezas de mantenimiento preventivas. komplett. N S : no suministrado. SAMES KREMLIN Doc. / Dok. 573.332.050...
  • Page 38 45 906 011 501 Ecrou M6 Nut, M 6 Mutter, M 6 Tuerca M 6 (Ind. 40 & 41) : dans pochettes de joints / in packages of seals / in Dichtungsatz / por bolsas de juntas SAMES KREMLIN Doc. / Dok. 573.332.050...
  • Page 39 Doc. 573.272.050 Modif. / Änderung : Pièces de rechange Mise à jour / Update / Aktualisierung Spare parts list Date/Datum/Fecha : 27/11/20 / Actualización Ersatzteilliste + Ind. / Pos. 29 Annule/Cancels/ (904 513 003  552 482) Piezas de repuesto Ersetzt/Anula : 10/10/08 MOTEUR A AIR, modèle 700-2 AIR MOTOR, model 700-2...
  • Page 40 N S : Denotes parts are not serviceable. * Bezeichnete Teile sind empfohlene Ersatzteile. N S : Bezeichnete Teile gibt es nicht einzeln, sondern nur * Piezas de mantenimiento preventivas. komplett. N S : no suministrado. SAMES KREMLIN Doc. / Dok. 573.272.050...
  • Page 41 Doc. 573.333.050 Modif. / Änderung : Pièces de rechange Mise à jour / Update / Aktualisierung Spare parts list Date/Datum/Fecha : 27/11/20 / Actualización Ersatzteilliste Annule/Cancels/ Piezas de repuesto Ersetzt/Anula : 24/02/09 PU 2160 F R = 1/1 - R = 2/1 - R = 5/1 R = 10/1 MANIFOLD / MISCHBLOCK # 151.586.870...
  • Page 42 N S : Denotes parts are not serviceable. * Bezeichnete Teile sind empfohlene Ersatzteile. N S : Bezeichnete Teile gibt es nicht einzeln, sondern nur * Piezas de mantenimiento preventivas. komplett. N S : no suministrado. SAMES KREMLIN Doc. / Dok. 573.333.050...
  • Page 43  Doppelnippel Edelstahl  Racor de inox M 1/2 NPT - M 1/2 JIC male, 1/2 NPT AG 1/2 NPT - AG 1/2 M 1/2 NPT - M 1/2 JIC - # 5 JIC (1/2 JIC) SAMES KREMLIN Doc. / Dok. 573.333.050...

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