SAMES KREMLIN 40/1 - 750cc std Instruction Manual

Hp circulating pump & fluid section (stroke 200 mm / 8")

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& FLUID SECTION, model 4 BALLS
53/1 - 570 cc st steel
TRANSLATION FROM THE ORIGINAL MANUAL
IMPORTANT :
Before assembly and start-up, please read and clearly understand all the
documents relating to this equipment (professional use only).
THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE.
INSTRUCTION MANUAL
HP CIRCULATING PUMP
(stroke 200 mm / 8")
Version
40/1 - 750 cc std
53/1 - 570 cc std
Manual : 574.275.112 – 1806
Date : 25/06/18 - Supersede : 25/06/12
KREMLIN REXSON  SAMES KREMLIN
SAMES KREMLIN SAS
13, chemin de Malacher
38 240 - MEYLAN - France
 : 33 (0)4 76 41 60 60
www.sames-kremlin.com
Pump #
# 49 224 134 xx xx
# 49 224 135 xx xx
# 49 225 743
Modif.:
Update
Fluid section #
# 104 134 xx xx
# 104 135 xx xx
# 105 743

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Summary of Contents for SAMES KREMLIN 40/1 - 750cc std

  • Page 1 Manual : 574.275.112 – 1806 Date : 25/06/18 - Supersede : 25/06/12 Modif.: Update KREMLIN REXSON  SAMES KREMLIN TRANSLATION FROM THE ORIGINAL MANUAL IMPORTANT : Before assembly and start-up, please read and clearly understand all the documents relating to this equipment (professional use only).
  • Page 2: Table Of Contents

    You are the owner of our new equipment and we would like to take this opportunity to thank you. To make sure your investment will provide full satisfaction, special care has been taken by SAMES KREMLIN during all designing and manufacturing processes.
  • Page 3: Warranty

    SAMES KREMLIN will repair or replace parts (carriage paid to our plant and accepted as defective by us). We shall not be liable for any losses, resulting from a production breakdown. Upon request, we can carry out service work at your premises;...
  • Page 4 (cleaning, checking, maintenance of the material or cleaning of the gun nozzles).  For the guns equipped with a safety device, always lock the trigger when you do not start the gun. SAMES KREMLIN Manual : 574.275.112...
  • Page 5 FIRE - EXPLOSION - SPARKS - STATIC ELECTRICITY HAZARDS A poor earth connection, inadequate ventilation, sparks or static electricity can cause an explosion or fire. to avoid these risks when using or servicing SAMES KREMLIN equipment, the following safety procedures must be followed : ...
  • Page 6 He shall determine the risks of immediate reactions or pursuant to repeated exposures of the staff. SAMES KREMLIN shall not be liable for psychic injuries, direct or indirect material damages further to the use of chemicals. SAMES KREMLIN...
  • Page 7: Installation

    CONNECTION OF THE SUBSETS These fluid sections are designed for the coupling of pneumatic or hydraulic motors with similar stroke. You must conform to a motor / fluid section association as planned by SAMES KREMLIN. SAMES KREMLIN Manual : 574.275.112...
  • Page 8: Operating

    This is why the pump must be grounded (refer to the instruction manual of the motor for its grounding). Never place hands on the suction port of the pump. The suction power can lead to serious injuries. SAMES KREMLIN Manual : 574.275.112...
  • Page 9: Use

    At the end of the working day, carry out a flushing with the appropriate solvent. We advice you to stop the fluid section in the "low position" to prevent material spreading on the piston rod. SAMES KREMLIN Manual : 574.275.112...
  • Page 10 Defective coupling. Check coupling. Valve clogged seat, The pump operates but irregular Check mounting, state of the parts, incorrectly mounted or worn. flow tightening of parts and seals. Air inlet in the suction circuit. SAMES KREMLIN Manual : 574.275.112...
  • Page 11 Head piston or cup seals too Check mounting; reduce pumping tightened, damaged. rhythm. Replace parts if necessary. Abnormal operating after racing or too important temperature. Fill the drum; check the suction Product drum empty. circuit and possible air leakage. SAMES KREMLIN Manual : 574.275.112...
  • Page 12: Maintenance

    Refer to disassembly / assembly of the pump and of the spare parts. SAMES KREMLIN Manual : 574.275.112...
  • Page 13: Disassembly / Assembly

    : During the assembly of the flanges, place the adjustment blocks if necessary. During the assembly of the nuts (27), you must mount them with a maximum screwing torque of 250N.m / 184.4 ft/lbs. SAMES KREMLIN Manual : 574.275.112...
  • Page 14 - Install the rings (38) on the piston rod (17), - Lubricate the packing, 67 & 68 - Insert the lower part of the cylinder (41) in the reverse order of the Chevron seals until reaching seals recovering them   refer to detail SAMES KREMLIN Manual : 574.275.112...
  • Page 15 - Take off the inlet block (40). NOTA : Check the seat of each valve. If the seat is damaged, when changing it, you must change the ball. Clean and reinstall the parts in the reverse order of the disassembly sequence. SAMES KREMLIN Manual : 574.275.112...
  • Page 16: Codification Of The Pumps

    Fluid flow rate 15 l for 20 cycles / mn 11.4 l for 20 cycles / mn Noise level < 80 dBa < 80 dBa Weight 135 kg / 297.5 lb 120 kg / 264.5 lb SAMES KREMLIN Manual : 574.275.112...
  • Page 17  PUMP DIMENSIONS Ind.  80 1857 " 73.1 27.2 24.6 Ø 3 5/32 18.5 17.8 SAMES KREMLIN Manual : 574.275.112...
  • Page 18 Wetted part Treated steel, hard chromium steel Steel PTFE G / PEEK Cup packings PU / UHMW PU / UHMW PTFE G / PEEK Piston packings PTFE V / UHMW PTFE V / UHMW Tightness seals SAMES KREMLIN Manual : 574.275.112...
  • Page 19: 10. Exploded View And Parts' List

    10. EXPLODED VIEW AND PARTS' LIST Refer to for seals' assembly ind. A , B , C SAMES KREMLIN Manual : 574.275.112...
  • Page 20 906 333 106 Tie-rod 207 808 Adjustment block 208 124 Seal kit 106 981 107 283 106 981 (Ind. 4-9-11-20-23-32- (Ind. 4-9-11-20-23-32- (Ind. 4-9-11-20-23-32- 45-60-61-62-63) 45-65-66-67-68-69) 45-60-61-62-63) Wrench 207 835 T lubricant (125 ml) 149 990 020 SAMES KREMLIN Manual : 574.275.112...
  • Page 21 207 808 Adjustment block 208 124 208 124 Seal kit 107 036 107 284 107 036 (Ind. 4-9-11-20-23-32- (Ind. 4-9-11-20-23-32- (Ind. 4-9-11-20-23-32- 45-60-61-62-63) 45-65-66-67-68-69) 45-60-61-62-63) Wrench 207 835 T lubricant (125 ml) 149 990 020 SAMES KREMLIN Manual : 574.275.112...
  • Page 22 Seal kits : # 107 283 & 107 284 60 (x3) 66 (x4) 65 (x4) 63 (x2) 68 (x3) 62 (x3) 67 (x3) 62 (x3) 67 (x3) 68 (x3) 63 (x2) 65 (x4) 60 (x3) 66 (x4) SAMES KREMLIN Manual : 574.275.112...
  • Page 23 Adjustment block 211 719 211 723 Female washer 211 713 Female ring 211 716 211 720 The adjustment block (Ind. 69) is mounted if necessary. * Preceding the index number denotes a suggested spare part. SAMES KREMLIN Manual : 574.275.112...

This manual is also suitable for:

53/1 - 570cc std53/1 - 570cc st steel49 225 743

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