Vertiv NetSure IPE Series Installation And User Manual
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Vertiv NetSure IPE Series Installation And User Manual

Vertiv NetSure IPE Series Installation And User Manual

-48 vdc outdoor rectifier
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NetSure™ IPE Series
-48 VDC Outdoor Rectifier
Installation and User Manual
Specification Number: 1R482000C2-1, 1R482000C2-2, 1R482000C2-3
Model Number: R48-2000C2
BOM: 31014424

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  • Page 1 NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual Specification Number: 1R482000C2-1, 1R482000C2-2, 1R482000C2-3 Model Number: R48-2000C2 BOM: 31014424...
  • Page 2 Vertiv. This document is the property of Vertiv and contains confidential and proprietary information owned by Vertiv. Any copying, use or disclosure of it without the written permission of Vertiv is strictly prohibited. Names of companies and products are trademarks or registered trademarks of the respective companies.

  • Page 3: Table Of Contents

    Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual TABLE OF CONTENTS Admonishments Used in this Document ..........................vi Important Safety Instructions ............................... vii Static Warning ....................................x 1 Introduction ....................................1 1.1 General ........................................................1 1.2 Packing List ......................................................1 1.2.1...
  • Page 4 Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual 2.6.1 General ..................................................36 2.6.2 Pole Mounting Procedure ........................................... 36 2.6.3 Wall Mounted Procedure ..........................................43 2.6.4 Lashing of Cords and Cables........................................49 3 Making Electrical Connections ............................50 3.1 Important Safety Instructions ............................................
  • Page 5 Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual 7.3.1 Mobile Device and Mobile Device Operating System Version Requirements................78 7.3.2 Bluetooth APP ................................................ 78 8 Troubleshooting and Repair ............................89 8.1 General ......................................................89 8.2 Alarm Conditions Identified by the Controller ....................................

  • Page 6: Admonishments Used In This Document

    Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual Admonishments Used in this Document will likely DANGER! Warns of a hazard the reader be exposed to that will result in death or serious injury if not avoided. (ANSI, OSHA)

  • Page 7: Important Safety Instructions

    Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual Important Safety Instructions Safety Admonishments Definitions Definitions of the safety admonishments used in this document are listed under “Admonishments Used in this Document” on page vi. General Safety DANGER! YOU MUST FOLLOW APPROVED SAFETY PROCEDURES.
  • Page 8 Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual WARNING! A battery can present a risk of electrical shock and high short circuit current. Servicing of batteries should be performed or supervised only by properly trained and qualified personnel knowledgeable about batteries and the required precautions.
  • Page 9 Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual Personal Protective Equipment (PPE) DANGER! ARC FLASH AND SHOCK HAZARD. Appropriate PPE and tools required when working on this equipment. An appropriate flash protection boundary analysis should be done to determine the “shock hazard and arc flash hazard” category, and to select proper PPE.

  • Page 10: Static Warning

    Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual Static Warning This equipment contains static sensitive components. The warnings listed below must be observed to prevent damage to these components. Disregarding any of these warnings may result in personal injury or damage to the equipment.

  • Page 11: Introduction

    1 Introduction 1.1 General The Vertiv™ NetSure™ IPE Series Outdoor Rectifier supplies -48 VDC power to critical infrastructure in harsh environments. The hardened rectifier is mounted inside an environmentally protective enclosure that can be wall or pole mounted. These instructions apply to the following rectifier versions: •...

  • Page 12: 1R482000C2-2 Packing List

    Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual 1.2.2 1R482000C2-2 Packing List Refer to Table 1.2. Table 1.2 1R482000C2-2 Packing List Description Notes Rectifier, Quick Connect Type, with controller Mounting Bracket – Part A For pole and wall mounting (P/N: 63240ETT).

  • Page 13: Battery Packing List

    Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual 1.2.4 Battery Packing List Refer to Table 1.4. Table 1.4: Battery Packing List Description Notes 20Ah or 50Ah battery Connector, DB-9 I/O Connector, DC 2kW Output 1.3 Accessories 1.3.1 Mounting Kits...

  • Page 14: Customer Wiring Selection

    Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual 1.3.2 Customer Wiring Selection Refer to Table 1.6 and Table 1.7. Table 1.6 Customer Wiring Selection - China Market Description Usage 04119776 Cable set, 10m AC input cable.

  • Page 15: Rectifier Overview

    Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual 1.4 Rectifier Overview The rectifier provides load power during normal operating conditions. The rectifier is a constant power design. The rectifier is rated at its maximum output power. This means that, within the normal operating ambient temperature range and input voltage range, the maximum available output power is a constant 2000 W.
  • Page 16 Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual WARNING! The module is rated for continuous operation at full output power up to +55 °C (+131 °F). Operation between +55 °C (+131 °F) and +75 °C (+167 °F) will result in output power decrease. Operation above +75 °C (+167 °F) is considered abnormal and should be used on a temporary basis only.

  • Page 17: Ac Input Ratings

    Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual Figure 1.3 Power Derating Based on Temperature Regulation: Static: Steady state regulation is ±0.6% as controlled within the rectifier for any and all combinations of load from 5% to 100% load, input voltage, and input frequency at a constant ambient temperature.
  • Page 18 Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual Table 1.8 Typical Input Data with 50 Hz Input Input Current Nominal Input Voltage Percent of Full Load Input VA Input Watts Power Factor Efficiency % Heat Dissipation W (amperes) 0.387...
  • Page 19 Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual Table 1.10 Typical Input Data with 60 Hz Input Nominal Input Percent of Full Input Current Input VA Input Watts Power Factor Efficiency % Heat Dissipation W Voltage...

  • Page 20: Environmental Ratings

    Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual Figure 1.5 Efficiency Curve (@ 220 VAC, 60 Hz) Efficiency Curve 100.0 95.0 90.0 85.0 80.0 75.0 Percent of Full Load 1.5.3 Environmental Ratings Operating Ambient Temperature Range: -40 °C (-40 °F) to +55 °C (+131 °F) with full power performance.
  • Page 21 Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual DC Power Terminals: Test Level Source Performance Impedance Criteria Line to Line Line to Ground ± 500 V ± 500 V 2 ohms ± 800 V ± 800 V 2 ohms The test method is described in EN 61000-4-5.

  • Page 22: Digital Output (Do) Dry Relay Contacts

    Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual 1.5.4 Digital Output (DO) Dry Relay Contacts Refer to Figure 1.6 and Table 1.12 for the dry contact settings. NOTE! The contact operation can be changed by moving the jumpers for each of the connectors to the alternate location.

  • Page 23: Compliance Information

    Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual 1.5.5 Compliance Information EMC:. The rectifier conforms to the requirements of FCC rules Part 15, Class B for radiated and input conducted emissions limits (R48-2000C2-2, R48-2000C2-3), Class A for radiated and input conducted emissions limits (R48-2000C2-1).

  • Page 24: Mechanical Specifications

    Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual 1.5.7 Mechanical Specifications Dimensions Millimeters: 400 (Height) X 300 (Width) X 62 (Depth) Inches: 15.7 (Height) X 11.8 (Width) X 2.4 (Depth) Weight <9 kg. Color Vertiv EG123, per RAL9003 Signal white, or equivalent.

  • Page 25: Battery

    Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual 1.6 Battery 1.6.1 Battery Appearance There are two types of batteries. • 20AH Battery (see Figure 1.7 and Figure 1.8). • 50AH Battery (see Figure 1.9 and Figure 1.10).
  • Page 26 Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual Figure 1.9 50AH Battery Side View Figure 1.10 50AH Battery Bottom View RS485 Communication Proprietary and Confidential © 2022 Vertiv Group Corp.

  • Page 27: Battery Specifications

    Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual 1.6.2 Battery Specifications Refer to Table 1.13 and Table 1.14. Table 1.13 Battery Specification Battery Model 20AH 50AH Material Type Lithium Iron Phosphate Lithium Iron Phosphate Rated Voltage 51.2V...

  • Page 28: Battery Storage Environment

    Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual 1.6.3 Battery Storage Environment • Store for 20 days: -20 °C ~ +55 °C • Store for 30 days: -20 °C ~ +45 °C • Store for 90 days: -20 °C~ +35 °C When the battery pack needs to be stored for a long time, please charge the battery pack to 80% state, and use the charger to recharge it every once in a while, according to the storage temperature.

  • Page 29: Installation

    Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual 2 Installation 2.1 General WARNING! Rectifier warranty will be VOID if any perimeter screw is tampered with. DO NOT loosen or remove any perimeter screw. Removal of outer perimeter screws is a safety hazard.

  • Page 30: Mounting Kits

    Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual 2.3 Mounting Kits 2.3.1 Standard Mounting Kit for Single Rectifier Installation The rectifier comes standard with this mounting kit. This kit allows the rectifier to be mounted to a pole or wall in either a “flag” or “flat”...

  • Page 31: Optional Mounting Kit P/N 02236201 For One (1) Rectifier And One (1) Battery Flat Installation

    Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual 2.3.3 Optional Mounting Kit P/N 02236201 for One (1) Rectifier and One (1) Battery Flat Installation This optional kit allows a battery and rectifier to be mounted to a pole or wall in a “flat” orientation. See Figure 2.3.

  • Page 32: Mounting The Rectifier To A Pole Or Wall Using The Standard Rectifier Mounting Kit

    Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual 2.4 Mounting the Rectifier to a Pole or Wall Using the Standard Rectifier Mounting Kit 2.4.1 General The rectifier can be pole mounted or secured to a suitable wall using the standard rectifier mounting kit. See “Mounting Kits” on page 20.
  • Page 33 Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual Figure 2.5 Installing the Mounting Brackets to the Rear Panel of the Rectifier (Flag) Mounting bracket P/N63240ETS M6*10 P/N:26020778 (2X) Torque:5Nm M6*16 P/N:26020779 (2X) Torque:5Nm Mounting bracket P/N63240ETT Figure 2.6 Installing the Mounting Brackets to the Rear Panel of the Rectifier (Flat)
  • Page 34 Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual Figure 2.7 Securing the Rectifier to the Pole at the Top (Flag) Hook the hanger in the bracket slot M6*16 P/N:26020779 (2X) Torque:5Nm Figure 2.8 Securing the Rectifier to the Pole at the Top (Flat)
  • Page 35 Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual Figure 2.9 Securing the Rectifier to the Pole at the Bottom (Flag) Pole mount band P/N:63123652 Torque:5Nm Figure 2.10 Securing the Rectifier to the Pole at the Bottom (Flat)

  • Page 36: Wall Mounting Procedure

    Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual 2.4.3 Wall Mounting Procedure NOTE! Torque all hardware to the values shown in the illustrations. Unpack the rectifier and mounting accessories and kits. Drill appropriately sized holes for the customer provided M10 wall anchors being used into the wall as shown in Figure 2.11.
  • Page 37 Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual Figure 2.13 Installing the Mounting Brackets to the Rectifier (Flag) Mounting bracket P/N63240ETT (2x) M6*16 P/N:26020779 (4X) Torque:5N.m Figure 2.14 Installing the Mounting Brackets to the Rectifier (Flat)
  • Page 38 Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual Figure 2.15 Installing the Rectifier to the Wall (Flag) M10 Torque:30N.m Figure 2.16 Installing the Rectifier to the Wall (Flat) M10 Torque:30N.m Proprietary and Confidential © 2022 Vertiv Group Corp.

  • Page 39: Mounting The Rectifier With A Lithium-Ion Battery To A Pole Or Wall Using Optional Rectifier/Battery Mounting Kit P/N 02236200 (Flag Installation)

    Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual 2.5 Mounting the Rectifier with a Lithium-Ion Battery to a Pole or Wall Using Optional Rectifier/Battery Mounting Kit P/N 02236200 (Flag Installation) 2.5.1 General The rectifier and battery can be pole mounted or secured to a suitable wall (Flag Orientation) using optional rectifier/battery mounting kit P/N 02236200.
  • Page 40 Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual Figure 2.17 Install Mounting Brackets to Pole Figure 2.18 Install Mounting Brackets to Li-ion Battery Proprietary and Confidential © 2022 Vertiv Group Corp.
  • Page 41 Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual Figure 2.19 Install Mounting Brackets to Rectifier Figure 2.20 Install Li-ion Battery to Pole M8*16 P/N: 26020796 (2X) Torque: 12 Nm Proprietary and Confidential © 2022 Vertiv Group Corp.
  • Page 42 Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual Figure 2.21 Install Rectifier to Pole M6*16 P/N: 26020795 (2X) Torque: 5 Nm Proprietary and Confidential © 2022 Vertiv Group Corp.

  • Page 43: Wall Mounted Procedure

    Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual 2.5.3 Wall Mounted Procedure NOTE! Torque all hardware to the values shown in the illustrations. Unpack the rectifier, Li-ion battery and mounting accessories. Drill appropriately sized holes for the customer provided M10 wall anchors being used into the wall as shown in Figure 2.22.
  • Page 44 Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual Figure 2.24 Install Mounting Bracket to Wall Mounting bracket P/N : 6331033T M10 Torque: 40 Nm Figure 2.25 Install Mounting Bracket to Li-ion Battery Mounting bracket P/N:21243067 (Big) M8*16 P/N:26020780(4x) Torque: 12 N·m...
  • Page 45 Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual Figure 2.26 Install Mounting Bracket to Rectifier Mounting bracket P/N:21243139 (Small) M6*16 P/N:26020779(4x) Torque: 5 N·m Figure 2.27 Install Li-ion Battery to Wall M8*16 P/N:26020780(4x) Torque: 12 N·m...

  • Page 46: Mounting The Rectifier With A Lithium-Ion Battery To A Pole Or Wall Using Optional Rectifier/Battery Mounting Kit P/N 02236201 (Flat Installation)

    Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual Figure 2.28 Install Rectifier to Wall M6*16 P/N: 26020795 (2X) Torque: 5 Nm 2.6 Mounting the Rectifier with a Lithium-Ion Battery to a Pole or Wall Using Optional Rectifier/Battery Mounting Kit P/N 02236201 (Flat Installation) 2.6.1 General...
  • Page 47 Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual Install top mounting screws to rectifier. Refer to Figure 2.33. Install Li-ion battery to pole. Refer to Figure 2.34. Install rectifier to Li-ion battery. Refer to Figure 2.35.
  • Page 48 Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual Figure 2.30 Install Li-ion Battery Optional Mounting Bracket (if required) M8*16(4X) Torque: 12Nm Mounting Bracket battery flat installation Figure 2.31 Install Pole Mounting Bracket to Li-ion Battery Mounting bracket...
  • Page 49 Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual Figure 2.32 Install Rectifier Mounting Bracket to Li-ion Battery Mounting bracket P/N: 63240DPV (1X) M6*16 P/N: 26020779 (4X) Torque: 5 Nm Proprietary and Confidential © 2022 Vertiv Group Corp.
  • Page 50 Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual Figure 2.33 Install Top Mounting Screws to the Rectifier M6*16 P/N: 26020795 (2X) Keep the distance between screw washer to cabinet about 10 mm Proprietary and Confidential © 2022 Vertiv Group Corp.
  • Page 51 Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual Figure 2.34 Install Li-ion Battery to Pole M8*16 P/N: 26020796 (4X) Torque: 12 Nm Figure 2.35 Install Rectifier to Li-Battery Screws hang into their slots along the gap of the splice...
  • Page 52 Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual Figure 2.36 Install Bottom Mounting Screws to Rectifier and Tighten Top and Bottom Rectifier Mounting Screws M6*16 P/N: 26020795 (4X) Torque: 5 Nm Figure 2.37 Install Rectifier and Li-ion Battery Connector...

  • Page 53: Wall Mounted Procedure

    Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual 2.6.3 Wall Mounted Procedure NOTE! Torque all hardware to the values shown in the illustrations. Unpack the rectifier, Li-ion battery and mounting accessories. Drill appropriately sized holes for the customer provided M10 wall anchors being used into the wall as shown in Figure 2.38.
  • Page 54 Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual Figure 2.40 Install Mounting Bracket to Wall Mounting bracket P/N : 6331033T M10 Torque: 40 Nm Figure 2.41 Install Li-ion Battery Optional Mounting Bracket (if required) M8X16 (4X) Mounting bracket of battery Proprietary and Confidential ©...
  • Page 55 Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual Figure 2.42 Install Wall Mounting Bracket to Li-ion Battery Mounting bracket (Big) P/N:21243067 M8*16 P/N:26020780(4x) Torque: 12 N·m Figure 2.43 Install Rectifier Mounting Bracket to Li-ion Battery Mounting bracket...
  • Page 56 Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual Figure 2.44 Install Top Mounting Screws to Rectifier M6*16 P/N: 26020795 (2X) Keep the distance between screw washer to cabinet about 10 mm Proprietary and Confidential © 2022 Vertiv Group Corp.
  • Page 57 Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual Figure 2.45 Install Li-ion Battery to Wall M8*16 P/N:26020780(2x) Torque: 12 N·m Figure 2.46 Install Rectifier to Li-ion Battery Screws hang into their slots along the gap of the splice...
  • Page 58 Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual Figure 2.47 Install Bottom Mounting Screws to Rectifier and Tighten Top and Bottom Rectifier Mounting Screws M6*16 P/N: 26020795 (4X) Torque: 5 Nm Figure 2.48 Install Rectifier and Li-ion Battery Connector...

  • Page 59: Lashing Of Cords And Cables

    Cords and cables shall be lashed and supported at intervals not exceeding 6 ft (1000 mm). Vertiv recommends a minimum cable bend radius of 6X of the cable diameter. Example: 20mm cable outer diameter, shall be installed using a 6 x 20mm or 120mm inside bend radius, minimum.

  • Page 60: Making Electrical Connections

    Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual 3 Making Electrical Connections 3.1 Important Safety Instructions DANGER! Adhere to the “Important Safety Instructions” starting on page vii. ALERT! Wear an ESD wrist strap (see “Static Warning” on page x).
  • Page 61 Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual Bottom View (Quick Connect) CAN&Alarm Load output Battery Load output Load output Power input interface interface 1 interface interface 2 interface 3 interface Bottom View (Antenna) (R48-2000C2-1 only) CAN&Alarm...

  • Page 62: Rectifier Ground Connection

    Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual 3.4 Rectifier Ground Connection 3.4.1 General For grounding requirements, refer to current edition of building installation, local codes and your specific site requirements. 3.4.2 Positive Grounding As default, the power system is not positive grounded. Connect the grounding wire as shown in Figure 3.2 to ground positive, if required.

  • Page 63: Terminal List

    Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual 3.5 Terminal List 3.5.1 PG Version Table 3.1 PG Version Terminal List Cable Wire Size Terminal Size Illustration 1 kW DC Output 6 mm L = 12 mm...

  • Page 64: Digital Output (Do) Relay Functions

    Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual 3.7 Digital Output (DO) Relay Functions Refer to “Digital Output (DO) Dry Relay Contacts” on page 12. 3.8 Changing the Alarm Relay Configuration for the Digital Output (DO) Relay Functions The alarm relay contact configurations can be changed.

  • Page 65: Wire Preparation

    Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual 3.9 Wire Preparation Figure 3.3 Strip insulation off the wires for RELAY OUTPUT and COMM as required (This is for PG Gland Wiring version only.) 8-Conductor Cable: 24 AWG to 26 AWG leads, 4 PR DO’s (Recommended Shielded Twisted Pair (STP) Cable)
  • Page 66 Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual Figure 3.4 Strip insulation off the wires for RECTIFIER AC INPUT as required for PG gland version (mm) Grounding Lug Figure 3.5 Strip insulation off the wires for DC OUTPUT as required (mm)

  • Page 67: Customer Wiring Connection Procedure

    Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual 3.10 Customer Wiring Connection Procedure 3.10.1 Customer Wiring Connection Procedure for PG Terminal After finishing pre-install of customer cables, remove the rectifier access panel and connect power cord and wire harnesses according to the following procedures.
  • Page 68 Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual Figure 3.7 Remove the Cable Gland Caps and Sealing Pin from Cable Gland Connectors to be Used Caps and Sealing pins Feed the cables through the cable glands.

  • Page 69: Customer Wiring Connection Procedure For Quick Connect Terminal

    Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual Refer to “Opening / Closing the Front Access Panel” on page 75, and close the rectifier enclosure front access panel. Torque the screws to 2.5 Nm. 3.10.2 Customer Wiring Connection Procedure for Quick Connect Terminal Refer to the illustrations in the following procedures.
  • Page 70 Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual Power Input Interface Figure 3.9 AC Power 3-Terminal Input Interface Proprietary and Confidential © 2022 Vertiv Group Corp.
  • Page 71 Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual Battery / Load Output Interface 1 NOTE! If the connector is not be used, then the sealing pins and cap must not be removed! Figure 3.10 Battery Output Interface / Load Output Interface 1...
  • Page 72 Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual Load Output Interface 2 / Load Output Interface 3 NOTE! If the connector is not be used, then the sealing pins and cap must not be removed! Figure 3.11 Load Output Interface 2 / Load Output Interface 3...
  • Page 73 Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual CAN and Alarm Interface DB15 Wiring Instruction Figure 3.12 DB15 Wiring Proprietary and Confidential © 2022 Vertiv Group Corp.
  • Page 74 Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual Table 3.5 DB15 Pin Definition Signal Name Description Digital Output1+ Alarm output Digital Output 1- Alarm output Digital Output 2+ Alarm output Digital Output 2- Alarm output Digital Output 3+...
  • Page 75 Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual DB9 Wring Instruction Figure 3.14 DB9 Wiring Proprietary and Confidential © 2022 Vertiv Group Corp.
  • Page 76 Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual Figure 3.15 DB9 Connector IP65 Compliance Keep the DB9 connector locked when no cable useable to ensure IP65 compliance. Table 3.6 DB9 Pin Definition Signal Name Description RS485_1A...

  • Page 77: Battery Connections

    Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual 3.11 Battery Connections 3.11.1 General Batteries are designed to be connected to the adjacent rectifier only, via the rectifier to “BAT” connector. If more than one rectifier + battery is required to be used, then a SYSTEM BOX shall be introduced into the wiring system. In this case, a CAN wiring extension cable is used to cable between rectifiers.

  • Page 78: Rectifier And Battery Wire Diagram

    Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual 3.11.3 Rectifier and Battery Wire Diagram Figure 3.17 Rectifier and Battery Wire Diagram Proprietary and Confidential © 2022 Vertiv Group Corp.

  • Page 79: Battery Dip Switch And Power Switch

    Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual 3.12 Battery DIP Switch and Power Switch 3.12.1 DIP Switch The battery DIP switch is provided to customize the address of multi-batteries in one system. For system with only one battery, factory setting can be maintained.

  • Page 80: Micro Sim Card Installation, Bluetooth Jumper Setup, And Antenna Installation

    Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual 4 Micro SIM Card Installation, Bluetooth Jumper Setup, and Antenna Installation 4.1 Installing the Micro SIM Card (if required) DANGER! Hazardous voltages are exposed when the cover is opened, and power is applied to the unit.

  • Page 81: Setting Bluetooth Jumper Position (If Required)

    Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual 4.2 Setting Bluetooth Jumper Position (if required) DANGER! Hazardous voltages are exposed when the cover is opened, and power is applied to the unit. The rectifier can be connected to remotely via an App. This connection is done through a Bluetooth Low Energy (BLE) signal.

  • Page 82: Antenna Installation (For R48-2000C2-1 Only)

    Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual 4.3 Antenna Installation (For R48-2000C2-1 Only) See Figure 4.3. Figure 4.3 Antenna Installation Tighten the Antenna in clockwise Torque: 3Nm Proprietary and Confidential © 2022 Vertiv Group Corp.

  • Page 83: Initially Starting And Checking Rectifier Operation

    Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual 5 Initially Starting and Checking Rectifier Operation 5.1 Initially Starting the Rectifier Procedure Verify all customer side DC load output connections are properly terminated, carefully paying attention to +/- DC polarity at the output.

  • Page 84: Operation

    Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual 6 Operation 6.1 Local Indicators There are three (3) indicators located inside the rectifier enclosure (visible from the outside through a window located on the left side of the rectifier). See Figure 6.1 for location and Table 6.1 for indicator functions.

  • Page 85: Opening / Closing The Front Access Panel

    Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual 6.3 Opening / Closing the Front Access Panel DANGER! Hazardous voltages are exposed when the cover is opened, and power is applied to the unit. Refer to the following procedures to open and close the rectifier enclosure front access panel.
  • Page 86 Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual Figure 6.4 Close the Access Cover Tighten the screw as torqued 2.5 Nm Proprietary and Confidential © 2022 Vertiv Group Corp.

  • Page 87: Controller And Controller Interface

    Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual 7 Controller and Controller Interface 7.1 General Integrated inside the rectifier enclosure is a controller. See Figure 7.1. Figure 7.1 Rectifier Assembly Drawing Rectifier Board Controller Board(U2) (U1)

  • Page 88: Accessing The Rectifier Via Bluetooth

    Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual 7.3 Accessing the Rectifier via Bluetooth 7.3.1 Mobile Device and Mobile Device Operating System Version Requirements The Bluetooth APP supports iOS and Android devices, when the following requirements are met: •...
  • Page 89 Enter a valid Username and Password, then select “Login”. NOTE! When you first login to the Vertiv app, you must read and agree to the Privacy Policy (Figure 7.5) and Terms & Conditions (Figure 7.6). Proprietary and Confidential © 2022 Vertiv Group Corp.
  • Page 90 Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual Figure 7.5 Privacy Policy Page Figure 7.6 Terms & Conditions Page Bluetooth Connection Procedure After logging into the controller via the App, click “Bluetooth Connection”. A list of supported controllers found in the Bluetooth connection appears. Select a controller from the list to connect to (see Figure 7.7).
  • Page 91 Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual Figure 7.7 Bluetooth Connection The Homepage screen appears (see Figure 7.8). Homepage Screen The Homepage screen includes a Menu Navigation and a System Status Information area (see Figure 7.8).
  • Page 92 Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual Menu Navigation The Menu Navigation area contains the following Icons: Home, Alarm, Setting, Swap Controller, and About. The Menu Navigation area appears in the Home screen, Alarm screen, Setting screen, Swap Controller screen, and About screen.
  • Page 93 Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual Alarm Severity Levels • CA Critical Alarm: The fault endangers the power systems continued function. • MA Major Alarm: The fault reduces the power systems functionality. • OA Observation Alarm: Special operating condition.
  • Page 94 Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual Alarm Name Alarm Level Rectifier Over Temperature Rectifier Power Limited Rectifier AC Failure Rectifier Sharing Current Alarm Rectifier HVSD (AC Over Voltage Shut Down) Rectifier No Response Alarm-Block Level...
  • Page 95 Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual Table 7.2 Settings Value Number Parameter Name Default Value Value Range Float Voltage 53.5V 42 - 58V ECO Mode 1 - Enable 0 – Disable, 1 - Enable...
  • Page 96 Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual About Icon In the Menu Navigation area, click on the About Icon ( ) to go to the About screen. Figure 7.13 About Screen About Screen The About screen displays the Product Model, Controller Revision, Software Revision, Serial Number, and App Version.
  • Page 97 Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual Figure 7.15 Rectifier Information Screen Battery Icon In the Homepage screen, click on the Battery Icon ( ) to go to the Battery screen. Figure 7.16 Battery Screen Battery Information Screen From the Battery screen, click on “Battery Information”...
  • Page 98 Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual Figure 7.17 Battery Information Screen Proprietary and Confidential © 2022 Vertiv Group Corp.
  • Page 99 Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual 8 Troubleshooting and Repair 8.1 General This system is designed for ease in troubleshooting and repair. The controller contains an active alarm list and an alarm log. Also, the rectifier contains various indicators as described below and in “Local Indicators” on page 74. These are designed to isolate a failure to a specific fault.
  • Page 100 Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual Table 8.1 Alarm Name Alarm Description Action to Correct Battery temperature is higher than High alarm Battery Temp High Check why temperature is high. setting. Battery temperature is higher than High+ alarm Battery Temp High+ Check why temperature is high.
  • Page 101 Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual 8.3 Alarm Conditions Identified by the Battery Refer to Table 8.2 for fault indicators that can be displayed by the battery and a list of possible causes and corrective actions.
  • Page 102 Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual Figure 8.1 Replacing Fuses Keep panel held by this screw Open the service access panel: Using the fuse puller tool to hook the fuse that need to be replaced by the tool...
  • Page 103 Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual Connect with Vertiv on Social Media https://www.facebook.com/vertivI https://www.instagram.com/vertiv/ https://www.linkedin.com/company/vertiv/ https://www.twitter.com/vertiv/ Proprietary and Confidential © 2022 Vertiv Group Corp.
  • Page 104 Vertiv.com | Vertiv Headquarters, 1050 Dearborn Drive, Columbus, OH, 43085, USA © 2022 Vertiv Group Corp. All rights reserved. Vertiv™ and the Vertiv logo are trademarks or registered trademarks of Vertiv Group Corp. All other names and logos referred to are trade names, trademarks or registered trademarks of their respective owners.

This manual is also suitable for:

R48-2000c21r482000c2-11r482000c2-21r482000c2-3

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