Vertiv eSure 565391 Installation Manual
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Vertiv eSure 565391 Installation Manual

Vertiv eSure 565391 Installation Manual

Power extend converter, mounting bracket kit
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eSure™ Power Extend Converter
Mounting Bracket Kit
Installation Manual (IM565391), Revision A
Kit Specification Number: 565391, 565459, 565601

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Summary of Contents for Vertiv eSure 565391

  • Page 1 eSure™ Power Extend Converter Mounting Bracket Kit Installation Manual (IM565391), Revision A Kit Specification Number: 565391, 565459, 565601...
  • Page 2 This document may contain confidential and/or proprietary information of Vertiv Group Corp., and its receipt or possession does not convey any right to reproduce, disclose its contents, or to manufacture or sell anything that it may describe. Reproduction, disclosure, or use without specific authorization from Vertiv Group Corp.

  • Page 3: Table Of Contents

    Installing the Power Extend Converter into a Distribution Position ..22 Important Safety Instructions ........................ 22 Restrictions ................................22 Single Power Extend Converter Installation ................23 Parallel Power Extend Converter Installation ................. 28 Vertiv | eSure™ Power Extend Converter Mounting Bracket Kit Installation Manual (IM565391) | Rev. A...

  • Page 4: Admonishments Used In This Document

    SAFETY! Informs the reader of general safety information, reminders, precautions, or policies not related to a particular source of hazard or to fire safety. (ISO, ANSI, OSHA) Vertiv | eSure™ Power Extend Converter Mounting Bracket Kit Installation Manual (IM565391) | Rev. A...

  • Page 5: Important Safety Instructions

    General Safety DANGER! Installation of this kit should only be performed by a qualified technician following approved safety procedures. If a qualified technician is not available, arrangements can be made with Vertiv to have the kit installed. DANGER! YOU MUST FOLLOW APPROVED SAFETY PROCEDURES.

  • Page 6: Personal Protective Equipment (Ppe)

    If necessary to repair equipment containing static sensitive components, wear an appropriately grounded wrist strap, work on a conductive surface, use a grounded soldering iron, and use grounded test equipment. Vertiv | eSure™ Power Extend Converter Mounting Bracket Kit Installation Manual (IM565391) | Rev. A...

  • Page 7: Esure™ Power Extend Converter Mounting Bracket Kit Installation Instructions

    Table 2, Table 3, and Table 4 list the items furnished as a part of the various mounting bracket kits covered by these instructions. Before installing a mounting bracket kit, check the items furnished against those listed to ensure that there are no shortages. Vertiv | eSure™ Power Extend Converter Mounting Bracket Kit Installation Manual (IM565391) | Rev. A...
  • Page 8 (factory attached to front bracket) 237650200 Cable Tie 60010906 Panel Position Label, 30-Pos 151950 Storage Pouch Hook-and-Loop Fastener 552423 (factory attached to storage pouch) 565391IB Instructions (IM565391) Vertiv | eSure™ Power Extend Converter Mounting Bracket Kit Installation Manual (IM565391) | Rev. A...
  • Page 9 (factory attached to front bracket) 120412 #6-19 x 5/16" Screw 60010906 Panel Position Label, 30-Pos 151950 Storage Pouch Hook-and-Loop Fastener 552423 (factory attached to storage pouch) 565459IB Instructions (IM565391) Vertiv | eSure™ Power Extend Converter Mounting Bracket Kit Installation Manual (IM565391) | Rev. A...

  • Page 10: Tools And Material Required

    (capable of being set from 9.6 in-lbs to 72 in-lbs) 3/8” Drive Ratchet and Socket Set, insulated Power Extend Converter Kit (P/N 565050) (Model C48/58-1000B, Spec. No. 1C48581000B), quantity as needed Vertiv | eSure™ Power Extend Converter Mounting Bracket Kit Installation Manual (IM565391) | Rev. A...

  • Page 11: Mounting Bracket Kit Installation Procedure

    565391 Kit 582127000 List AA Distribution Panel (others similar) Loosen these screws and remove plastic shield. Loosen these screws and remove plastic shield. Plastic Shield Vertiv | eSure™ Power Extend Converter Mounting Bracket Kit Installation Manual (IM565391) | Rev. A...
  • Page 12 See Figure 4. 565391 and 565601 Kits Only: Tighten or remove the screws that secured the shield to the distribution panel. See Figure 1 or Figure 3. Vertiv | eSure™ Power Extend Converter Mounting Bracket Kit Installation Manual (IM565391) | Rev. A...
  • Page 13 582127000 List AA Distribution Panel (others similar) Slightly loosen this screw. Remove this screw and flat washer. Slightly loosen this screw. Remove this screw and flat washer. Vertiv | eSure™ Power Extend Converter Mounting Bracket Kit Installation Manual (IM565391) | Rev. A...
  • Page 14 Re-secure with the kit provided cable ties after the left side mounting bracket is installed. Vertiv | eSure™ Power Extend Converter Mounting Bracket Kit Installation Manual (IM565391) | Rev. A...
  • Page 15 Remove power system cabinet side AC cover if interferes with bracket installation. Torque to 31 in-lbs. Torque to 31 in-lbs. Kit Supplied Left Mounting Bracket Vertiv | eSure™ Power Extend Converter Mounting Bracket Kit Installation Manual (IM565391) | Rev. A...
  • Page 16 Remove power system cabinet side AC cover if interferes with bracket installation. Torque to 31 in-lbs. Torque to 31 in-lbs. Kit Supplied Left Mounting Bracket Vertiv | eSure™ Power Extend Converter Mounting Bracket Kit Installation Manual (IM565391) | Rev. A...
  • Page 17 Remove power system cabinet side AC cover if interferes with bracket Torque to installation. 18 in-lbs. Torque to 31 in-lbs. Kit Supplied Right Mounting Bracket Vertiv | eSure™ Power Extend Converter Mounting Bracket Kit Installation Manual (IM565391) | Rev. A...
  • Page 18 Secure the front bracket to the left and right brackets by tightening the captive fasteners. Torque hardware as show in Figure 15, Figure 16, or Figure 17. Vertiv | eSure™ Power Extend Converter Mounting Bracket Kit Installation Manual (IM565391) | Rev. A...
  • Page 19 9.6 in-lbs. Figure 16: 565459 Kit 582127000 List AL Distribution Panel (others similar) Torque to 9.6 in-lbs. Kit Supplied Front Mounting Bracket Torque to 9.6 in-lbs. Vertiv | eSure™ Power Extend Converter Mounting Bracket Kit Installation Manual (IM565391) | Rev. A...
  • Page 20 Vertiv | eSure™ Power Extend Converter Mounting Bracket Kit Installation Manual (IM565391) | Rev. A...
  • Page 21 Figure 18: Distribution Position Label Distribution Position Label [ ] 16. Continue with the next procedure to install the power extend converter. Vertiv | eSure™ Power Extend Converter Mounting Bracket Kit Installation Manual (IM565391) | Rev. A...

  • Page 22: Installing The Power Extend Converter Into Adistribution Position

    Row 1 Only 250 W 900 W 650 W 525 W 475 W Any Two 250 W 850 W 625 W 450 W 400 W Adjacent Rows Vertiv | eSure™ Power Extend Converter Mounting Bracket Kit Installation Manual (IM565391) | Rev. A...

  • Page 23: Single Power Extend Converter Installation

    (use the same location and hardware used for the return lead to the load). See Figure 19. Torque as indicated Figure 19. Vertiv | eSure™ Power Extend Converter Mounting Bracket Kit Installation Manual (IM565391) | Rev. A...
  • Page 24 Lead Lug Power Extend Converter Return Wire Faston Tab (P/N 565990) 1/4” Flat Washer 1/4” Lock Washer 1/4-20 Nut (Torque to 72 in-lbs) Installed View Vertiv | eSure™ Power Extend Converter Mounting Bracket Kit Installation Manual (IM565391) | Rev. A...
  • Page 25 Return Wire Extension Power Extend Converter (P/N 565752) Return Wire Faston Tab (P/N 565990) Power Extend Converter Return Wire (P/N 564330) Distribution Panel Return Bar Vertiv | eSure™ Power Extend Converter Mounting Bracket Kit Installation Manual (IM565391) | Rev. A...
  • Page 26 (down) position before installing. Status Indicator Enable Enable / Disable Switch Disable Vout+ Output Voltage Test Points Vout- Vertiv | eSure™ Power Extend Converter Mounting Bracket Kit Installation Manual (IM565391) | Rev. A...
  • Page 27 Installing Power Extend Converter Secure at the top with the supplied screw. Torque to 9.6 in-lbs. Plug the C4858 Series Power Extend Converter into the distribution position. Vertiv | eSure™ Power Extend Converter Mounting Bracket Kit Installation Manual (IM565391) | Rev. A...

  • Page 28: Parallel Power Extend Converter Installation

    (use the same location and hardware as the load lead to the load). See Figure 24. Torque as indicated Figure 24. Vertiv | eSure™ Power Extend Converter Mounting Bracket Kit Installation Manual (IM565391) | Rev. A...
  • Page 29 Distribution Panel Power Extend Converter Load Busbars Load Return Lead Here (Torque to 72 in-lbs) Connect Power Extend Converter Load Lead Here (Torque to 72 in-lbs) Vertiv | eSure™ Power Extend Converter Mounting Bracket Kit Installation Manual (IM565391) | Rev. A...
  • Page 30 Power Extend Converter Parallelling Busbar (Torque to 72 in-lbs) P/N 60016097 Load Lead Lug 1/4” Flat Washer (Torque to 72 in-lbs) 1/4” Lock Washer 1/4-20 Nut Vertiv | eSure™ Power Extend Converter Mounting Bracket Kit Installation Manual (IM565391) | Rev. A...
  • Page 31 Return Wire Extensions (P/N 565752) Power Extend Converter Return Wire Faston Tabs (P/N 565990) Distribution Panel Return Bar Power Extend Converter Return Wires (P/N 564330) Vertiv | eSure™ Power Extend Converter Mounting Bracket Kit Installation Manual (IM565391) | Rev. A...
  • Page 32 (down) position before installing. Status Indicator Enable Enable / Disable Switch Disable Vout+ Output Voltage Test Points Vout- Vertiv | eSure™ Power Extend Converter Mounting Bracket Kit Installation Manual (IM565391) | Rev. A...
  • Page 33 Installing Power Extend Converters Secure at the top with the supplied screw. Torque to 9.6 in-lbs. Plug the C4858 Series Power Extend Converters into the distribution positions. Vertiv | eSure™ Power Extend Converter Mounting Bracket Kit Installation Manual (IM565391) | Rev. A...
  • Page 34 Vertiv.com | Vertiv Headquarters, 1050 Dearborn Drive, Columbus, OH, 43085, USA IM565391 (RA 09/19)

This manual is also suitable for:

Esure 565459Esure 565601

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