Vertiv eSure 565649 Installation Manual
Vertiv eSure 565649 Installation Manual

Vertiv eSure 565649 Installation Manual

Power extend converter mounting bracket, door, and top cover kits

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eSure™ Power Extend Converter
Mounting Bracket, Door, and Top Cover Kits
Installation Manual
Kit Specification Number: 565649, 565926, 10010670, 60018725

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Summary of Contents for Vertiv eSure 565649

  • Page 1 eSure™ Power Extend Converter Mounting Bracket, Door, and Top Cover Kits Installation Manual Kit Specification Number: 565649, 565926, 10010670, 60018725...
  • Page 2 Vertiv™ eSure™ Power Extend Converter Mounting Bracket, Door, and Top Cover Kits Installation Manual The information contained in this document is subject to change without notice and may not be suitable for all applications. While every precaution has been taken to ensure the accuracy and completeness of this document, Vertiv assumes no responsibility and disclaims all liability for damages resulting from use of this information or for any errors or omissions.
  • Page 3: Table Of Contents

    Vertiv™ eSure™ Power Extend Converter Mounting Bracket, Door, and Top Cover Kits Installation Manual TABLE OF CONTENTS Admonishments Used in this Document ......................... iv Important Safety Instructions ............................. v Static Warning ..................................vi 1 Vertiv™ eSURE™ Power Extend Converter Mounting Bracket, Door, and Top Cover Kits Installation Instructions ..............................
  • Page 4: Admonishments Used In This Document

    Vertiv™ eSure™ Power Extend Converter Mounting Bracket, Door, and Top Cover Kits Installation Manual Admonishments Used in this Document will likely DANGER! Warns of a hazard the reader be exposed to that will result in death or serious injury if not avoided. (ANSI, OSHA)
  • Page 5: Important Safety Instructions

    DANGER! Installation of this kit should only be performed by a qualified technician following approved safety procedures. If a qualified technician is not available, arrangements can be made with Vertiv to have the kit installed. DANGER! YOU MUST FOLLOW APPROVED SAFETY PROCEDURES.
  • Page 6: Static Warning

    Vertiv™ eSure™ Power Extend Converter Mounting Bracket, Door, and Top Cover Kits Installation Manual Personal Protective Equipment (PPE) DANGER! ARC FLASH AND SHOCK HAZARD. Appropriate PPE and tools required when working on this equipment. An appropriate flash protection boundary analysis should be done to determine the “hazard/risk”...
  • Page 7: Vertiv™ Esure™ Power Extend Converter Mounting Bracket, Door, And Top Cover Kits Installation Instructions

    These instructions provide a step-by-step procedure to field install a Vertiv™ eSure™ Power Extend Converter using one of the kits listed in Table 1. Installation of this kit in other systems not listed in Table 1 should not be attempted.
  • Page 8: Mounting Bracket, Door, And Top Cover Kit Contents

    Vertiv™ eSure™ Power Extend Converter Mounting Bracket, Door, and Top Cover Kits Installation Manual 1.3 Mounting Bracket, Door, and Top Cover Kit Contents Table 3, Table 4, Table 5, and Table 6 list the items furnished as a part of the mounting bracket, door, and top cover kits covered by these instructions.
  • Page 9 Vertiv™ eSure™ Power Extend Converter Mounting Bracket, Door, and Top Cover Kits Installation Manual Table 5 Mounting Bracket, Door, and Top Cover Kit P/N 10010670 Contents Description Qty. 565649 Mounting Bracket Kit See Table 3 for contents. 566095 Door Kit...
  • Page 10: Mounting Bracket, Door, And Top Cover Kits Installation Procedure

    Vertiv™ eSure™ Power Extend Converter Mounting Bracket, Door, and Top Cover Kits Installation Manual Table 6 Mounting Bracket, Door, and Top Cover Kit P/N 60018725 Contents Description Qty. 565926 Mounting Bracket Kit See Table 4 for contents. 566092 Door Kit...
  • Page 11: Installing Mounting Bracket Kit P/N 565649, 565926

    Vertiv™ eSure™ Power Extend Converter Mounting Bracket, Door, and Top Cover Kits Installation Manual NOTE! When performing any step in this procedure which requires removal of existing hardware, retain all hardware for use in subsequent steps, unless otherwise stated. 1.4.2 Installing Mounting Bracket Kit P/N 565649, 565926 Procedure [ ] 1.
  • Page 12 Vertiv™ eSure™ Power Extend Converter Mounting Bracket, Door, and Top Cover Kits Installation Manual Figure 2 Installing Left Side Bracket – 19” Distribution Cabinet 19-Inch Distribution Cabinet 1-Row Cabinet (shown, 2-row similar) 2-Row Cabinet (BOTTOM ROW Only ) Components removed in illustration for clarity only.
  • Page 13 Vertiv™ eSure™ Power Extend Converter Mounting Bracket, Door, and Top Cover Kits Installation Manual Figure 3 Installing Left Side Bracket – 23” Distribution Cabinet 23-Inch Distribution Cabinet 1-Row Cabinet (shown, 2-row similar) 2-Row Cabinet (BOTTOM ROW Only ) Components removed in illustration for clarity only.
  • Page 14 Vertiv™ eSure™ Power Extend Converter Mounting Bracket, Door, and Top Cover Kits Installation Manual Figure 4 Installing Right Side Bracket (23-inch distribution cabinet shown, 19-inch distribution cabinet similar) 19-Inch / 23-Inch Distribution Cabinet 1-Row Cabinet (shown, 2-row similar) 2-Row Cabinet (BOTTOM ROW Only )
  • Page 15 Vertiv™ eSure™ Power Extend Converter Mounting Bracket, Door, and Top Cover Kits Installation Manual [ ] 11. Orient the kit supplied front mounting bracket as shown in Figure 5. Note that the bracket comes preassembled with mounting hardware. Secure the front bracket to the left and right brackets by tightening the captive fasteners. Torque hardware as show in Figure 5.
  • Page 16 Vertiv™ eSure™ Power Extend Converter Mounting Bracket, Door, and Top Cover Kits Installation Manual Figure 6 Distribution Position Label Distribution Position Label [ ] 14. Install the toggle breaker guard kit (P/N 566026) as required per site requirements. See Figure 7.
  • Page 17: Installing Mounting Bracket, Door, And Top Cover Kit P/N 10010670 And 60018725

    Vertiv™ eSure™ Power Extend Converter Mounting Bracket, Door, and Top Cover Kits Installation Manual 1.4.3 Installing Mounting Bracket, Door, and Top Cover Kit P/N 10010670 and 60018725 NOTE! When installing a power extend converter mounting bracket kit covered by these instructions onto a power system or stand-alone distribution cabinet installed in an outside plant enclosure, leave the front door off the power system or stand- alone distribution cabinet when complete with the installation.
  • Page 18 Vertiv™ eSure™ Power Extend Converter Mounting Bracket, Door, and Top Cover Kits Installation Manual [ ] 4. Place flat washer on lower post of left door bracket. Orient the kit supplied front door as shown in Figure 9. Place upper front door mounting post into corresponding hole in left door bracket, at the same time place hole in lower front door into corresponding mounting post in left door bracket (over washer just installed).
  • Page 19 Vertiv™ eSure™ Power Extend Converter Mounting Bracket, Door, and Top Cover Kits Installation Manual [ ] 5. Secure door grounding strap to ground stud on front door as shown in Figure 10. Torque hardware as indicated in Figure 10. Figure 10 Install Door Grounding Strap Secure door grounding strap to door.
  • Page 20 Vertiv™ eSure™ Power Extend Converter Mounting Bracket, Door, and Top Cover Kits Installation Manual Figure 11 Installing Top Cover Kit (19-inch cabinet shown, 23-inch cabinet similar) 6-32 x 3/8” Screw (Qty. 4). Torque to 9.6 in-lbs. Top Rear Cover Top Front Cover 6-32 x 3/8”...
  • Page 21: Installing The Power Extend Converter Into A Distribution Position

    Vertiv™ eSure™ Power Extend Converter Mounting Bracket, Door, and Top Cover Kits Installation Manual 2 Installing the Power Extend Converter into a Distribution Position 2.1 Important Safety Instructions DANGER! Adhere to the “Important Safety Instructions” starting on page v and those listed in the power system manual.
  • Page 22: Preparing The Distribution Cabinet

    Vertiv™ eSure™ Power Extend Converter Mounting Bracket, Door, and Top Cover Kits Installation Manual Table 8 Spacing and Power Restrictions: Spec. No. 582136800 List 12 Operating in a Vertiv™ OSP Cabinet Spec. No. F2010398 Watts Per Power Extend Converter Distribution Row...
  • Page 23 Vertiv™ eSure™ Power Extend Converter Mounting Bracket, Door, and Top Cover Kits Installation Manual Figure 12 Connecting Power Extend Converter Load Return Cables to the Return Bar with the Power Extend Converter Return Wire Faston Tab (P/N 565990) and Connecting Power Extend Converter Load Cables to the Distribution Panel with Power Extend Converter Paralleling Busbar (P/N 60016097 or 545346) (if required) (1-Row Cabinet) (cont’d...
  • Page 24 Vertiv™ eSure™ Power Extend Converter Mounting Bracket, Door, and Top Cover Kits Installation Manual Figure 12 Connecting Power Extend Converter Load Return Cables to the Return Bar with the Power Extend Converter Return Wire Faston Tab (P/N 565990) and Connecting Power Extend Converter Load Cables to the Distribution Panel with Power Extend Converter Paralleling Busbar (P/N 60016097 or 545346) (if required) (1-Row Cabinet) (cont’d...
  • Page 25 Vertiv™ eSure™ Power Extend Converter Mounting Bracket, Door, and Top Cover Kits Installation Manual Figure 13 Connecting Power Extend Converter Load Return Cables to the Return Bar with the Power Extend Converter Return Wire Faston Tab (P/N 565990) and Connecting Power Extend Converter Load Cables to the Distribution Panel with Power Extend Converter Paralleling Busbar (P/N 60016097 or 545346) (if required) (2-Row Cabinet, BOTTOM ROW ONLY) (cont’d on next page)
  • Page 26 Vertiv™ eSure™ Power Extend Converter Mounting Bracket, Door, and Top Cover Kits Installation Manual Figure 13 Connecting Power Extend Converter Load Return Cables to the Return Bar with the Power Extend Converter Return Wire Faston Tab (P/N 565990) and Connecting Power Extend Converter Load Cables to the Distribution Panel with Power Extend Converter Paralleling Busbar (P/N 60016097 or 545346) (if required) (2-Row Cabinet, BOTTOM ROW ONLY) (cont’d from previous page)
  • Page 27: Installing The Power Extend Converter(S)

    Vertiv™ eSure™ Power Extend Converter Mounting Bracket, Door, and Top Cover Kits Installation Manual 2.4 Installing the Power Extend Converter(s) NOTE! See also “Restrictions” on page 15. Procedure 1-Row Cabinet Only: Connect the return wire (P/N 564330) provided with the power extend converter to a power [ ] 1.
  • Page 28 Vertiv™ eSure™ Power Extend Converter Mounting Bracket, Door, and Top Cover Kits Installation Manual Figure 14 Connecting Power Extend Converter Return Wire(s) (P/N 564330) to a Power Extend Converter Return Wire Faston Tab (P/N 565990) and to a Power Extend Converter (1-Row Cabinet)
  • Page 29 Vertiv™ eSure™ Power Extend Converter Mounting Bracket, Door, and Top Cover Kits Installation Manual Figure 15 Connecting Power Extend Converter Return Wire(s) (P/N 564330) and Return Wire Jumper(s) (P/N 565752) to a Power Extend Converter Return Wire Faston Tab (P/N 565990) and to a Power Extend Converter (2-Row Cabinet)
  • Page 30 Vertiv™ eSure™ Power Extend Converter Mounting Bracket, Door, and Top Cover Kits Installation Manual [ ] 3. Ensure the enable/disable switch on the power extend converter is in the disable (down) position. See Figure 16. Repeat for each power extend converter to be installed.
  • Page 31 Vertiv™ eSure™ Power Extend Converter Mounting Bracket, Door, and Top Cover Kits Installation Manual Figure 17 Installing Power Extend Converter(s) 1-Row Cabinet Power Extend Converter Return Wire Not Shown for Clarity Only Orient the white square on the return wire faston receptacle’s locking tab so...
  • Page 32 Vertiv™ eSure™ Power Extend Converter Mounting Bracket, Door, and Top Cover Kits Installation Manual This page intentionally left blank.
  • Page 33 Vertiv™ eSure™ Power Extend Converter Mounting Bracket, Door, and Top Cover Kits Installation Manual Connect with Vertiv on Social Media https://www.facebook.com/vertivI https://www.instagram.com/vertiv/ https://www.linkedin.com/company/vertiv/ https://www.twitter.com/vertiv/...
  • Page 34 Vertiv.com | Vertiv Headquarters, 1050 Dearborn Drive, Columbus, OH, 43085, USA © 2020 Vertiv Group Corp. All rights reserved. Vertiv™ and the Vertiv logo are trademarks or registered trademarks of Vertiv Group Corp. All other names and logos referred to are trade names, trademarks or registered trademarks of their respective owners. While every precaution has been taken to ensure accuracy and completeness here, Vertiv Group Corp.

This manual is also suitable for:

Esure 565926Esure 10010670Esure 60018725

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