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eSure™ Power Extend Converter Mounting Bracket, Door, and Top Cover Kits Installation Manual Kit Specification Number: 565649, 565926, 10010670, 60018725...
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Vertiv™ eSure™ Power Extend Converter Mounting Bracket, Door, and Top Cover Kits Installation Manual The information contained in this document is subject to change without notice and may not be suitable for all applications. While every precaution has been taken to ensure the accuracy and completeness of this document, Vertiv assumes no responsibility and disclaims all liability for damages resulting from use of this information or for any errors or omissions.
Vertiv™ eSure™ Power Extend Converter Mounting Bracket, Door, and Top Cover Kits Installation Manual TABLE OF CONTENTS Admonishments Used in this Document ......................... iv Important Safety Instructions ............................. v Static Warning ..................................vi 1 Vertiv™ eSURE™ Power Extend Converter Mounting Bracket, Door, and Top Cover Kits Installation Instructions ..............................
Vertiv™ eSure™ Power Extend Converter Mounting Bracket, Door, and Top Cover Kits Installation Manual Admonishments Used in this Document will likely DANGER! Warns of a hazard the reader be exposed to that will result in death or serious injury if not avoided. (ANSI, OSHA)
DANGER! Installation of this kit should only be performed by a qualified technician following approved safety procedures. If a qualified technician is not available, arrangements can be made with Vertiv to have the kit installed. DANGER! YOU MUST FOLLOW APPROVED SAFETY PROCEDURES.
Vertiv™ eSure™ Power Extend Converter Mounting Bracket, Door, and Top Cover Kits Installation Manual Personal Protective Equipment (PPE) DANGER! ARC FLASH AND SHOCK HAZARD. Appropriate PPE and tools required when working on this equipment. An appropriate flash protection boundary analysis should be done to determine the “hazard/risk”...
These instructions provide a step-by-step procedure to field install a Vertiv™ eSure™ Power Extend Converter using one of the kits listed in Table 1. Installation of this kit in other systems not listed in Table 1 should not be attempted.
Vertiv™ eSure™ Power Extend Converter Mounting Bracket, Door, and Top Cover Kits Installation Manual 1.3 Mounting Bracket, Door, and Top Cover Kit Contents Table 3, Table 4, Table 5, and Table 6 list the items furnished as a part of the mounting bracket, door, and top cover kits covered by these instructions.
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Vertiv™ eSure™ Power Extend Converter Mounting Bracket, Door, and Top Cover Kits Installation Manual Table 5 Mounting Bracket, Door, and Top Cover Kit P/N 10010670 Contents Description Qty. 565649 Mounting Bracket Kit See Table 3 for contents. 566095 Door Kit...
Vertiv™ eSure™ Power Extend Converter Mounting Bracket, Door, and Top Cover Kits Installation Manual Table 6 Mounting Bracket, Door, and Top Cover Kit P/N 60018725 Contents Description Qty. 565926 Mounting Bracket Kit See Table 4 for contents. 566092 Door Kit...
Vertiv™ eSure™ Power Extend Converter Mounting Bracket, Door, and Top Cover Kits Installation Manual NOTE! When performing any step in this procedure which requires removal of existing hardware, retain all hardware for use in subsequent steps, unless otherwise stated. 1.4.2 Installing Mounting Bracket Kit P/N 565649, 565926 Procedure [ ] 1.
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Vertiv™ eSure™ Power Extend Converter Mounting Bracket, Door, and Top Cover Kits Installation Manual Figure 2 Installing Left Side Bracket – 19” Distribution Cabinet 19-Inch Distribution Cabinet 1-Row Cabinet (shown, 2-row similar) 2-Row Cabinet (BOTTOM ROW Only ) Components removed in illustration for clarity only.
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Vertiv™ eSure™ Power Extend Converter Mounting Bracket, Door, and Top Cover Kits Installation Manual Figure 3 Installing Left Side Bracket – 23” Distribution Cabinet 23-Inch Distribution Cabinet 1-Row Cabinet (shown, 2-row similar) 2-Row Cabinet (BOTTOM ROW Only ) Components removed in illustration for clarity only.
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Vertiv™ eSure™ Power Extend Converter Mounting Bracket, Door, and Top Cover Kits Installation Manual Figure 4 Installing Right Side Bracket (23-inch distribution cabinet shown, 19-inch distribution cabinet similar) 19-Inch / 23-Inch Distribution Cabinet 1-Row Cabinet (shown, 2-row similar) 2-Row Cabinet (BOTTOM ROW Only )
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Vertiv™ eSure™ Power Extend Converter Mounting Bracket, Door, and Top Cover Kits Installation Manual [ ] 11. Orient the kit supplied front mounting bracket as shown in Figure 5. Note that the bracket comes preassembled with mounting hardware. Secure the front bracket to the left and right brackets by tightening the captive fasteners. Torque hardware as show in Figure 5.
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Vertiv™ eSure™ Power Extend Converter Mounting Bracket, Door, and Top Cover Kits Installation Manual Figure 6 Distribution Position Label Distribution Position Label [ ] 14. Install the toggle breaker guard kit (P/N 566026) as required per site requirements. See Figure 7.
Vertiv™ eSure™ Power Extend Converter Mounting Bracket, Door, and Top Cover Kits Installation Manual 1.4.3 Installing Mounting Bracket, Door, and Top Cover Kit P/N 10010670 and 60018725 NOTE! When installing a power extend converter mounting bracket kit covered by these instructions onto a power system or stand-alone distribution cabinet installed in an outside plant enclosure, leave the front door off the power system or stand- alone distribution cabinet when complete with the installation.
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Vertiv™ eSure™ Power Extend Converter Mounting Bracket, Door, and Top Cover Kits Installation Manual [ ] 4. Place flat washer on lower post of left door bracket. Orient the kit supplied front door as shown in Figure 9. Place upper front door mounting post into corresponding hole in left door bracket, at the same time place hole in lower front door into corresponding mounting post in left door bracket (over washer just installed).
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Vertiv™ eSure™ Power Extend Converter Mounting Bracket, Door, and Top Cover Kits Installation Manual [ ] 5. Secure door grounding strap to ground stud on front door as shown in Figure 10. Torque hardware as indicated in Figure 10. Figure 10 Install Door Grounding Strap Secure door grounding strap to door.
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Vertiv™ eSure™ Power Extend Converter Mounting Bracket, Door, and Top Cover Kits Installation Manual Figure 11 Installing Top Cover Kit (19-inch cabinet shown, 23-inch cabinet similar) 6-32 x 3/8” Screw (Qty. 4). Torque to 9.6 in-lbs. Top Rear Cover Top Front Cover 6-32 x 3/8”...
Vertiv™ eSure™ Power Extend Converter Mounting Bracket, Door, and Top Cover Kits Installation Manual 2 Installing the Power Extend Converter into a Distribution Position 2.1 Important Safety Instructions DANGER! Adhere to the “Important Safety Instructions” starting on page v and those listed in the power system manual.
Vertiv™ eSure™ Power Extend Converter Mounting Bracket, Door, and Top Cover Kits Installation Manual Table 8 Spacing and Power Restrictions: Spec. No. 582136800 List 12 Operating in a Vertiv™ OSP Cabinet Spec. No. F2010398 Watts Per Power Extend Converter Distribution Row...
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Vertiv™ eSure™ Power Extend Converter Mounting Bracket, Door, and Top Cover Kits Installation Manual Figure 12 Connecting Power Extend Converter Load Return Cables to the Return Bar with the Power Extend Converter Return Wire Faston Tab (P/N 565990) and Connecting Power Extend Converter Load Cables to the Distribution Panel with Power Extend Converter Paralleling Busbar (P/N 60016097 or 545346) (if required) (1-Row Cabinet) (cont’d...
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Vertiv™ eSure™ Power Extend Converter Mounting Bracket, Door, and Top Cover Kits Installation Manual Figure 12 Connecting Power Extend Converter Load Return Cables to the Return Bar with the Power Extend Converter Return Wire Faston Tab (P/N 565990) and Connecting Power Extend Converter Load Cables to the Distribution Panel with Power Extend Converter Paralleling Busbar (P/N 60016097 or 545346) (if required) (1-Row Cabinet) (cont’d...
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Vertiv™ eSure™ Power Extend Converter Mounting Bracket, Door, and Top Cover Kits Installation Manual Figure 13 Connecting Power Extend Converter Load Return Cables to the Return Bar with the Power Extend Converter Return Wire Faston Tab (P/N 565990) and Connecting Power Extend Converter Load Cables to the Distribution Panel with Power Extend Converter Paralleling Busbar (P/N 60016097 or 545346) (if required) (2-Row Cabinet, BOTTOM ROW ONLY) (cont’d on next page)
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Vertiv™ eSure™ Power Extend Converter Mounting Bracket, Door, and Top Cover Kits Installation Manual Figure 13 Connecting Power Extend Converter Load Return Cables to the Return Bar with the Power Extend Converter Return Wire Faston Tab (P/N 565990) and Connecting Power Extend Converter Load Cables to the Distribution Panel with Power Extend Converter Paralleling Busbar (P/N 60016097 or 545346) (if required) (2-Row Cabinet, BOTTOM ROW ONLY) (cont’d from previous page)
Vertiv™ eSure™ Power Extend Converter Mounting Bracket, Door, and Top Cover Kits Installation Manual 2.4 Installing the Power Extend Converter(s) NOTE! See also “Restrictions” on page 15. Procedure 1-Row Cabinet Only: Connect the return wire (P/N 564330) provided with the power extend converter to a power [ ] 1.
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Vertiv™ eSure™ Power Extend Converter Mounting Bracket, Door, and Top Cover Kits Installation Manual Figure 14 Connecting Power Extend Converter Return Wire(s) (P/N 564330) to a Power Extend Converter Return Wire Faston Tab (P/N 565990) and to a Power Extend Converter (1-Row Cabinet)
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Vertiv™ eSure™ Power Extend Converter Mounting Bracket, Door, and Top Cover Kits Installation Manual Figure 15 Connecting Power Extend Converter Return Wire(s) (P/N 564330) and Return Wire Jumper(s) (P/N 565752) to a Power Extend Converter Return Wire Faston Tab (P/N 565990) and to a Power Extend Converter (2-Row Cabinet)
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Vertiv™ eSure™ Power Extend Converter Mounting Bracket, Door, and Top Cover Kits Installation Manual [ ] 3. Ensure the enable/disable switch on the power extend converter is in the disable (down) position. See Figure 16. Repeat for each power extend converter to be installed.
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Vertiv™ eSure™ Power Extend Converter Mounting Bracket, Door, and Top Cover Kits Installation Manual Figure 17 Installing Power Extend Converter(s) 1-Row Cabinet Power Extend Converter Return Wire Not Shown for Clarity Only Orient the white square on the return wire faston receptacle’s locking tab so...
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