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Vertiv
NetSure
DCS48375 Converter System
System Application Guide

SYSTEM OVERVIEW

Description:
+24VDC to -48VDC @ up to 375A converter system.
The Vertiv™ NetSure™ DCS48375 Converter
System is comprised of a main shelf and up to two
(2) expansion shelves. Each shelf provides
mounting positions for up to four (4) converter
modules. Each shelf also provides a 15-position
distribution row (19" version) or 20-position
distribution row (23" version) which accepts bullet
nose circuit breakers and TPS/TLS fuseholders. A
GMT fuse block option is also available.
Note:
General Specifications
See detailed specifications on page 24.
Family:
Spec. Nos.:
Model:
Shelves per System:
Input Voltage
Output Voltage:
Output Capacity:
per Converter Module:
per Shelf:
per Distribution Row:
System:
Agency Approval:
Mounting Type:
Mounting Depth:
Mounting Height:
Access:
Color:
Environment:
Spec. No: 584622100, 584622200,
584622300, 584622400
Model No: DCS48375
Refer to UM1C24481500 (Converter
Module User Instructions) for converter
module information.
Vertiv™ NetSure™
584622100 (Main
Shelf – 19" version)
584622200
(Expansion Shelf – 19"
version)
584622300 (Main
Shelf – 23" version)
584622400 (Expansion Shelf – 23" version)
DCS48375
(1) Main Shelf, up to (2) Expansion Shelves
Nominal +24VDC
-48VDC, -50VDC, -52VDC, or -54VDC
(User Selectable)
31A (1500W)
125A, maximum (Converter Output)
250A, maximum (Distribution Load)
375A, maximum (Converter Output + Distribution Load)
UL 60950 Recognized ("c UR"), NEBS
(see "1.4 System Compliance Information" under SPECIFICATIONS)
Nominal 19" or 23" Relay Rack or Equipment Rack Mounting
18.750" (w/out Expansion Wiring Cover)
20.375 (with Expansion Wiring Cover)
6" Front Projection
6.968" (4U) (w/out optional 1U Wiring Space Access Cover)
7.718" (5U) (with optional 1U Wiring Space Access Cover)
Front and Rear for Installation, Expansion, and Maintenance. Front for
Operation.
Distribution Door and Converter Module Faceplates: Textured Gray
Shelf: Galvannel
-40°C to +40°C (-40°F to +104°F).
-40°C to +65°C (-40°F to +149°F), with derating.
(see "1.3.1 Operating Ambient Temperature Range:" under SPECIFICATIONS)
Proprietary and Confidential © 2023 Vertiv Group Corp.
Page 1
SAG584622100, SAG584622200,
SAG584622300, SAG584622400
Revision J, May 9, 2023

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Summary of Contents for Vertiv NetSure DCS48375

  • Page 1: System Overview

    -40°C to +65°C (-40°F to +149°F), with derating. (see “1.3.1 Operating Ambient Temperature Range:” under SPECIFICATIONS) Spec. No: 584622100, 584622200, SAG584622100, SAG584622200, 584622300, 584622400 Proprietary and Confidential © 2023 Vertiv Group Corp. SAG584622300, SAG584622400 Model No: DCS48375 Page 1 Revision J, May 9, 2023...
  • Page 2: Table Of Contents

    Overall Dimensions – 584622400 Expansion Shelf ............................29 RELATED DOCUMENTATION ......................................30 Spec. No: 584622100, 584622200, SAG584622100, SAG584622200, 584622300, 584622400 Proprietary and Confidential © 2023 Vertiv Group Corp. SAG584622300, SAG584622400 Model No: DCS48375 Page 2 Revision J, May 9, 2023...
  • Page 3: Main Components Illustrations

    Main Shelf) (door removed in illustration for clarity only) Spec. No: 584622100, 584622200, SAG584622100, SAG584622200, 584622300, 584622400 Proprietary and Confidential © 2023 Vertiv Group Corp. SAG584622300, SAG584622400 Model No: DCS48375 Page 3 Revision J, May 9, 2023...
  • Page 4: Ordering Information

    Each shelf accepts up to four (4) DC-DC converter modules. Ordering Notes Order by P/N 1C24481500 as required. Spec. No: 584622100, 584622200, SAG584622100, SAG584622200, 584622300, 584622400 Proprietary and Confidential © 2023 Vertiv Group Corp. SAG584622300, SAG584622400 Model No: DCS48375 Page 4 Revision J, May 9, 2023...
  • Page 5: Distribution Devices

    Table 11 and Table 6) or busbar adapter kits (order per Table 7) and two hole lugs with 3/8” bolt clearance holes on 1” centers (order per Table 8). Spec. No: 584622100, 584622200, SAG584622100, SAG584622200, 584622300, 584622400 Proprietary and Confidential © 2023 Vertiv Group Corp. SAG584622300, SAG584622400 Model No: DCS48375 Page 5 Revision J, May 9, 2023...
  • Page 6 See Table 11 for recommended load distribution wire sizes and lugs. Table 1 Bullet Nose Fuseholders and TPS/TLS Fuses Spec. No: 584622100, 584622200, SAG584622100, SAG584622200, 584622300, 584622400 Proprietary and Confidential © 2023 Vertiv Group Corp. SAG584622300, SAG584622400 Model No: DCS48375 Page 6 Revision J, May 9, 2023...
  • Page 7 Provides an alarm during an electrical or manual trip condition. Table 2 Toggle Handle Bullet Nose Circuit Breakers Spec. No: 584622100, 584622200, SAG584622100, SAG584622200, 584622300, 584622400 Proprietary and Confidential © 2023 Vertiv Group Corp. SAG584622300, SAG584622400 Model No: DCS48375 Page 7 Revision J, May 9, 2023...
  • Page 8 Provides an alarm during an electrical or manual trip condition. Table 3 Rocker Handle Bullet Nose Circuit Breakers Spec. No: 584622100, 584622200, SAG584622100, SAG584622200, 584622300, 584622400 Proprietary and Confidential © 2023 Vertiv Group Corp. SAG584622300, SAG584622400 Model No: DCS48375 Page 8 Revision J, May 9, 2023...
  • Page 9: Optional Bullet Nose 6-Position Gmt Distribution Fuse Block (P/N 545333)

    102774 Fuse Cover (GMT-Y) Replacement 248872600 Dummy Fuse Table 4 GMT Fuses Spec. No: 584622100, 584622200, SAG584622100, SAG584622200, 584622300, 584622400 Proprietary and Confidential © 2023 Vertiv Group Corp. SAG584622300, SAG584622400 Model No: DCS48375 Page 9 Revision J, May 9, 2023...
  • Page 10: Bullet Nose Bypass Busbar (P/N 535015)

    Special Application Crimp Lugs / Strap Combination (Two-Hole Lug, 1/4” Bolt Clearance Hole, 5/8” Centers) Spec. No: 584622100, 584622200, SAG584622100, SAG584622200, 584622300, 584622400 Proprietary and Confidential © 2023 Vertiv Group Corp. SAG584622300, SAG584622400 Model No: DCS48375 Page 10 Revision J, May 9, 2023...
  • Page 11: Busbar Adapter And Hardware Kits

    Lug Hardware Kit – (32) 1/4-20 nuts, lock washers and flat washers. 545405 545404 545571 552876 Table 7 Busbar Adapter and Hardware Kits Spec. No: 584622100, 584622200, SAG584622100, SAG584622200, 584622300, 584622400 Proprietary and Confidential © 2023 Vertiv Group Corp. SAG584622300, SAG584622400 Model No: DCS48375 Page 11 Revision J, May 9, 2023...
  • Page 12 Table 8 Crimp Lugs (Two-Hole Lug, 3/8” Bolt Clearance Hole, 1” Centers) Spec. No: 584622100, 584622200, SAG584622100, SAG584622200, 584622300, 584622400 Proprietary and Confidential © 2023 Vertiv Group Corp. SAG584622300, SAG584622400 Model No: DCS48375 Page 12 Revision J, May 9, 2023...
  • Page 13: Wiring Notes

    Table 10. Lugs should be crimped per lug manufacturer’s specifications. Spec. No: 584622100, 584622200, SAG584622100, SAG584622200, 584622300, 584622400 Proprietary and Confidential © 2023 Vertiv Group Corp. SAG584622300, SAG584622400 Model No: DCS48375 Page 13 Revision J, May 9, 2023...
  • Page 14 Maximum and minimum OCPD is 150A at 65°C with de-rated input current. Table 10 Recommended DC Input Wire Sizes and Lugs Spec. No: 584622100, 584622200, SAG584622100, SAG584622200, 584622300, 584622400 Proprietary and Confidential © 2023 Vertiv Group Corp. SAG584622300, SAG584622400 Model No: DCS48375 Page 14 Revision J, May 9, 2023...
  • Page 15: Recommended Load Distribution Wire Sizes And Lugs Selection

    Table 11 (cont'd on next page) Recommended Load Distribution Wire Sizes and Lugs Spec. No: 584622100, 584622200, SAG584622100, SAG584622200, 584622300, 584622400 Proprietary and Confidential © 2023 Vertiv Group Corp. SAG584622300, SAG584622400 Model No: DCS48375 Page 15 Revision J, May 9, 2023...
  • Page 16 Table 11 (cont'd from previous page) Recommended Load Distribution Wire Sizes and Lugs Spec. No: 584622100, 584622200, SAG584622100, SAG584622200, 584622300, 584622400 Proprietary and Confidential © 2023 Vertiv Group Corp. SAG584622300, SAG584622400 Model No: DCS48375 Page 16 Revision J, May 9, 2023...
  • Page 17: Recommended External Alarm, Reference, Monitoring, And Control Wire Sizes

    22 AWG for Loop Lengths Up to 200 ft. 18-20 AWG for Loop Lengths Over 200 ft. Spec. No: 584622100, 584622200, SAG584622100, SAG584622200, 584622300, 584622400 Proprietary and Confidential © 2023 Vertiv Group Corp. SAG584622300, SAG584622400 Model No: DCS48375 Page 17 Revision J, May 9, 2023...
  • Page 18: Wiring Illustrations

    * Torque to 240 in-lbs. Converter #3 +24VDC Converter #4 Converter #3 Converter #4 Spec. No: 584622100, 584622200, SAG584622100, SAG584622200, 584622300, 584622400 Proprietary and Confidential © 2023 Vertiv Group Corp. SAG584622300, SAG584622400 Model No: DCS48375 Page 18 Revision J, May 9, 2023...
  • Page 19: Load Distribution (Tps/Tls Fuses And Bullet Nose Circuit Breakers)

    P/N 545571 Top Cover Removed in P/N 545405 Illustration for Clarity Only Front Spec. No: 584622100, 584622200, SAG584622100, SAG584622200, 584622300, 584622400 Proprietary and Confidential © 2023 Vertiv Group Corp. SAG584622300, SAG584622400 Model No: DCS48375 Page 19 Revision J, May 9, 2023...
  • Page 20: Load Distribution (Optional Bullet Nose 6-Position Gmt Fuse Block)

    Load Return Leads Load Leads Wire Size Capacity: 26-14 AWG. Recommended Torque: 4.5 in-lbs. Spec. No: 584622100, 584622200, SAG584622100, SAG584622200, 584622300, 584622400 Proprietary and Confidential © 2023 Vertiv Group Corp. SAG584622300, SAG584622400 Model No: DCS48375 Page 20 Revision J, May 9, 2023...
  • Page 21: External Alarm, Reference, Monitoring, And Control

    Relay contacts shown represent normal system operation. Inside View of Main Shelf’s Front Door Spec. No: 584622100, 584622200, SAG584622100, SAG584622200, 584622300, 584622400 Proprietary and Confidential © 2023 Vertiv Group Corp. SAG584622300, SAG584622400 Model No: DCS48375 Page 21 Revision J, May 9, 2023...
  • Page 22: Shelf Interconnections

    584622100 / 584622200 shown. 584622300 / 584622400 similar. Hardware provided on terminals. Expansion Wiring Covers Spec. No: 584622100, 584622200, SAG584622100, SAG584622200, 584622300, 584622400 Proprietary and Confidential © 2023 Vertiv Group Corp. SAG584622300, SAG584622400 Model No: DCS48375 Page 22 Revision J, May 9, 2023...
  • Page 23 (Factory Supplied) circuit. Spec. No: 584622100, 584622200, SAG584622100, SAG584622200, 584622300, 584622400 Proprietary and Confidential © 2023 Vertiv Group Corp. SAG584622300, SAG584622400 Model No: DCS48375 Page 23 Revision J, May 9, 2023...
  • Page 24: Specifications

    (F) Typical industry standards recommend minimum aisle space clearance of 2'6" for the front of the relay rack and 2' for the rear of the relay rack. Spec. No: 584622100, 584622200, SAG584622100, SAG584622200, 584622300, 584622400 Proprietary and Confidential © 2023 Vertiv Group Corp. SAG584622300, SAG584622400 Model No: DCS48375 Page 24 Revision J, May 9, 2023...
  • Page 25: System Compliance Information

    1.4.2 NEBS Compliance: Compliance verified by a Nationally Recognized Testing Laboratory (NRTL) per GR-1089-CORE and GR-63-CORE. Contact Vertiv for NEBS compliance reports. Converter Modules: In order to remain compliant during a fan failure condition, the system must operate with a redundant module installed.
  • Page 26: Mechanical Specifications

    Wiring Cover Optional Expansion Wiring Cover 0.734 0.234 Mounting Angle Detail Rear View Spec. No: 584622100, 584622200, SAG584622100, SAG584622200, 584622300, 584622400 Proprietary and Confidential © 2023 Vertiv Group Corp. SAG584622300, SAG584622400 Model No: DCS48375 Page 26 Revision J, May 9, 2023...
  • Page 27: Overall Dimensions - 584622200 Expansion Shelf

    Wiring Cover Expansion Wiring Cover 0.734 0.234 Mounting Angle Detail Rear View Spec. No: 584622100, 584622200, SAG584622100, SAG584622200, 584622300, 584622400 Proprietary and Confidential © 2023 Vertiv Group Corp. SAG584622300, SAG584622400 Model No: DCS48375 Page 27 Revision J, May 9, 2023...
  • Page 28: Overall Dimensions - 584622300 Main Shelf

    Wiring Cover Expansion Wiring Cover 0.734 0.234 Mounting Angle Detail Rear View Spec. No: 584622100, 584622200, SAG584622100, SAG584622200, 584622300, 584622400 Proprietary and Confidential © 2023 Vertiv Group Corp. SAG584622300, SAG584622400 Model No: DCS48375 Page 28 Revision J, May 9, 2023...
  • Page 29: Overall Dimensions - 584622400 Expansion Shelf

    Wiring Cover Expansion Wiring Cover 0.734 0.234 Mounting Angle Detail Rear View Spec. No: 584622100, 584622200, SAG584622100, SAG584622200, 584622300, 584622400 Proprietary and Confidential © 2023 Vertiv Group Corp. SAG584622300, SAG584622400 Model No: DCS48375 Page 29 Revision J, May 9, 2023...
  • Page 30: Related Documentation

    Vertiv.com | Vertiv Headquarters, 505 N Cleveland Ave, Westerville, OH 43082, USA © 2023 Vertiv Group Corp. All rights reserved. Vertiv™ and the Vertiv logo are trademarks or registered trademarks of Vertiv Group Corp. All other names and logos referred to are trade names, trademarks or registered trademarks of their respective owners. While every precaution has been taken to ensure accuracy and completeness here, Vertiv Group Corp.

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