Vertiv eSure C48/58-1000 Installation Manual

Vertiv eSure C48/58-1000 Installation Manual

Power extend converter

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eSure™ Power Extend Converter
Mounting Bracket Kit
Installation Manual (IM565460), Revision D
Kit Specification Number: 565460

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Summary of Contents for Vertiv eSure C48/58-1000

  • Page 1 eSure™ Power Extend Converter Mounting Bracket Kit Installation Manual (IM565460), Revision D Kit Specification Number: 565460...
  • Page 2 This document may contain confidential and/or proprietary information of Vertiv Group Corp., and its receipt or possession does not convey any right to reproduce, disclose its contents, or to manufacture or sell anything that it may describe. Reproduction, disclosure, or use without specific authorization from Vertiv Group Corp.
  • Page 3: Table Of Contents

    Parallel Power Extend Converter Installation – Top Row ........... 21 Single Power Extend Converter Installation – Bottom Row ........28 Parallel Power Extend Converter Installation – Bottom Row ......... 33 Vertiv | eSure™ Power Extend Converter Mounting Bracket Kit Installation Manual (IM565460) | Rev. D...
  • Page 4: Admonishments Used In This Document

    SAFETY! Informs the reader of general safety information, reminders, precautions, or policies not related to a particular source of hazard or to fire safety. (ISO, ANSI, OSHA) Vertiv | eSure™ Power Extend Converter Mounting Bracket Kit Installation Manual (IM565460) | Rev. D...
  • Page 5: Important Safety Instructions

    General Safety DANGER! Installation of this kit should only be performed by a qualified technician following approved safety procedures. If a qualified technician is not available, arrangements can be made with Vertiv to have the kit installed. DANGER! YOU MUST FOLLOW APPROVED SAFETY PROCEDURES.
  • Page 6: Personal Protective Equipment (Ppe)

    If necessary to repair equipment containing static sensitive components, wear an appropriately grounded wrist strap, work on a conductive surface, use a grounded soldering iron, and use grounded test equipment. Vertiv | eSure™ Power Extend Converter Mounting Bracket Kit Installation Manual (IM565460) | Rev. D...
  • Page 7: Esure™ Power Extend Converter Mounting Bracket Kit Installation Instructions

    Table 3 lists the items furnished as a part of the mounting bracket kit covered by these instructions. Before installing a mounting bracket kit, check the items furnished against those listed to ensure that there are no shortages. Vertiv | eSure™ Power Extend Converter Mounting Bracket Kit Installation Manual (IM565460) | Rev. D...
  • Page 8 Toggle Breaker Guard Kit, includes… (Qty. 27) L-Shaped Guard Brackets 566026 (Qty. 27) #6-32 x 3/16” Screws (Qty. 27) M3–0.5 x 5 mm Screws 565460IB Instructions (IM565460) Vertiv | eSure™ Power Extend Converter Mounting Bracket Kit Installation Manual (IM565460) | Rev. D...
  • Page 9: Mounting Bracket Kit Installation Procedure

    Remove Shield from Top Distribution Panel 582137000 List AC Distribution Panel Loosen these (others similar) screws and remove plastic shield. Loosen these screws and remove plastic shield. Plastic Shield Vertiv | eSure™ Power Extend Converter Mounting Bracket Kit Installation Manual (IM565460) | Rev. D...
  • Page 10 Re-assemble the screw saved in [ ] 4. above. Torque all hardware as indicated in Figure 4. Vertiv | eSure™ Power Extend Converter Mounting Bracket Kit Installation Manual (IM565460) | Rev. D...
  • Page 11 Distribution Panel (others similar) Torque to 18 in-lbs. Torque to 31 in-lbs. Kit Supplied Right Mounting Bracket Re-assemble saved screw here. Torque to 18 in-lbs. Vertiv | eSure™ Power Extend Converter Mounting Bracket Kit Installation Manual (IM565460) | Rev. D...
  • Page 12 [ ] 12. Repeat the above steps with the second storage pouch and label if the bottom distribution panel is to be populated with power extend converter(s). Vertiv | eSure™ Power Extend Converter Mounting Bracket Kit Installation Manual (IM565460) | Rev. D...
  • Page 13 Carefully match the screw diameter to the hole diameter. Installed View [ ] 14. Continue with the next procedure to install the power extend converter. Vertiv | eSure™ Power Extend Converter Mounting Bracket Kit Installation Manual (IM565460) | Rev. D...
  • Page 14: Installing The Power Extend Converter Into Adistribution Position

    Converter based on the RRU type (or peak load), use application (host power system), trunk and jumper cable size and length, minimum source voltage and minimum RRU operating voltage. Table 4: Spacing and Power Restrictions: Spec. No. 582137000 List 27 Operating in a Vertiv™ OSP Cabinet Spec. No. F2012504, F2015053, F2016064 Watts Per Power Extend Converter...
  • Page 15: Single Power Extend Converter Installation - Top Row

    (use the same location as the return lead to the load). See Figure 10. Torque hardware as indicated in Figure 10. Vertiv | eSure™ Power Extend Converter Mounting Bracket Kit Installation Manual (IM565460) | Rev. D...
  • Page 16 [ ] 5. Route the return wire (P/N 564330) as shown in Figure 11, then connect it to the power extend converter. Orient the white square on the return wire faston receptacle’s locking tab as shown in Figure 11. Vertiv | eSure™ Power Extend Converter Mounting Bracket Kit Installation Manual (IM565460) | Rev. D...
  • Page 17 Orient the white square on the return wire faston receptacle’s locking tab so it is visible. This allows easy access to remove the return lead if required. Cabinet Return Bar Power Extend Converter Vertiv | eSure™ Power Extend Converter Mounting Bracket Kit Installation Manual (IM565460) | Rev. D...
  • Page 18 [ ] 8. Secure the power extend converter to the front mounting bracket with the screw provided with the power extend converter. Torque hardware as indicated in Figure 13. Vertiv | eSure™ Power Extend Converter Mounting Bracket Kit Installation Manual (IM565460) | Rev. D...
  • Page 19 Power Extend Converter Return Wire and Jumper Not Shown for Clarity Only Secure at the bottom with the supplied screw. Torque to 9.6 in-lbs. Vertiv | eSure™ Power Extend Converter Mounting Bracket Kit Installation Manual (IM565460) | Rev. D...
  • Page 20 [ ] 11. Enable the external alarms or notify appropriate personnel that this procedure is finished. [ ] 12. Ensure that there are no local or remote alarms active on the power system. Vertiv | eSure™ Power Extend Converter Mounting Bracket Kit Installation Manual (IM565460) | Rev. D...
  • Page 21: Parallel Power Extend Converter Installation - Top Row

    (use the same location as the load lead to the load). See Figure 15. Torque hardware as indicated in Figure 15. Vertiv | eSure™ Power Extend Converter Mounting Bracket Kit Installation Manual (IM565460) | Rev. D...
  • Page 22 Power Extend Converter Load Return Lead Here (Torque to 72 in-lbs) Distribution Connect Panel Load Power Extend Converter Busbars Load Lead Here (Torque to 72 in-lbs) Vertiv | eSure™ Power Extend Converter Mounting Bracket Kit Installation Manual (IM565460) | Rev. D...
  • Page 23 P/N 545346 Load Lead Lug 1/4” Flat Washer Busbar Lug Adapter Kit P/N 545405 1/4” Flat Washer 1/4” Lock Washer (Torque to 72 in-lbs) 1/4-20 Nut Vertiv | eSure™ Power Extend Converter Mounting Bracket Kit Installation Manual (IM565460) | Rev. D...
  • Page 24 This allows easy access to remove the return lead if required. DO THIS FOR EACH POWER EXTEND CONVERTER INSTALLED Cabinet Return Bar Power Extend Converter Vertiv | eSure™ Power Extend Converter Mounting Bracket Kit Installation Manual (IM565460) | Rev. D...
  • Page 25 [ ] 8. Secure the power extend converters to the front mounting bracket with the screws provided with the power extend converters. Torque hardware as indicated in Figure 18. Vertiv | eSure™ Power Extend Converter Mounting Bracket Kit Installation Manual (IM565460) | Rev. D...
  • Page 26 Not Shown for Clarity Only Plug the C4858 Series Power Extend Converters into the distribution positions. Secure each at the bottom with the supplied screw. Torque to 9.6 in-lbs. Vertiv | eSure™ Power Extend Converter Mounting Bracket Kit Installation Manual (IM565460) | Rev. D...
  • Page 27 [ ] 11. Enable the external alarms or notify appropriate personnel that this procedure is finished. [ ] 12. Ensure that there are no local or remote alarms active on the power system. Vertiv | eSure™ Power Extend Converter Mounting Bracket Kit Installation Manual (IM565460) | Rev. D...
  • Page 28: Single Power Extend Converter Installation - Bottom Row

    [ ] 4. Route the return wire (P/N 564330) down and behind the top distribution row, then connect it to the power extend converter. See Figure 20. Orient the white square on the return wire faston receptacle’s locking tab as shown in Figure 20. Vertiv | eSure™ Power Extend Converter Mounting Bracket Kit Installation Manual (IM565460) | Rev. D...
  • Page 29 Return Bar Load Return Lead Here (Torque to 72 in-lbs) Distribution Connect Panel Load Power Extend Converter Busbars Load Lead Here (Torque to 72 in-lbs) Vertiv | eSure™ Power Extend Converter Mounting Bracket Kit Installation Manual (IM565460) | Rev. D...
  • Page 30 This allows easy access to remove Power the return lead if Extend required. Converter Power Extend Converter Cabinet Return Bar Vertiv | eSure™ Power Extend Converter Mounting Bracket Kit Installation Manual (IM565460) | Rev. D...
  • Page 31 [ ] 10. Enable the external alarms or notify appropriate personnel that this procedure is finished. [ ] 11. Ensure that there are no local or remote alarms active on the power system. Vertiv | eSure™ Power Extend Converter Mounting Bracket Kit Installation Manual (IM565460) | Rev. D...
  • Page 32 Power Extend Converter distribution position. Return Wire and Jumper Not Shown for Clarity Only Secure at the top with the supplied screw. Torque to 9.6 in-lbs. Vertiv | eSure™ Power Extend Converter Mounting Bracket Kit Installation Manual (IM565460) | Rev. D...
  • Page 33: Parallel Power Extend Converter Installation - Bottom Row

    See Figure 24. Orient the white square on the return wire faston receptacle’s locking tab as shown in Figure 24. Vertiv | eSure™ Power Extend Converter Mounting Bracket Kit Installation Manual (IM565460) | Rev. D...
  • Page 34 Load Return Lead Here (Torque to 72 in-lbs) Cabinet Return Bar Connect Power Extend Converter Load Lead Here (Torque to 72 in-lbs) Distribution Panel Load Busbars Vertiv | eSure™ Power Extend Converter Mounting Bracket Kit Installation Manual (IM565460) | Rev. D...
  • Page 35 P/N 545346 Load Lead Lug 1/4” Flat Washer Busbar Lug Adapter Kit P/N 545405 1/4” Flat Washer 1/4” Lock Washer (Torque to 72 in-lbs) 1/4-20 Nut Vertiv | eSure™ Power Extend Converter Mounting Bracket Kit Installation Manual (IM565460) | Rev. D...
  • Page 36 This allows easy access to remove Power the return lead if Extend required. Converter Power Extend Converter Cabinet Return Bar Vertiv | eSure™ Power Extend Converter Mounting Bracket Kit Installation Manual (IM565460) | Rev. D...
  • Page 37 [ ] 10. Enable the external alarms or notify appropriate personnel that this procedure is finished. [ ] 11. Ensure that there are no local or remote alarms active on the power system. Vertiv | eSure™ Power Extend Converter Mounting Bracket Kit Installation Manual (IM565460) | Rev. D...
  • Page 38 Power Extend Converter distribution position. Return Wires Not Shown Connected for Clarity Only Secure at the top with the supplied screw. Torque to 9.6 in-lbs. Vertiv | eSure™ Power Extend Converter Mounting Bracket Kit Installation Manual (IM565460) | Rev. D...
  • Page 39 This page is intentionally blank. Vertiv | eSure™ Power Extend Converter Mounting Bracket Kit Installation Manual (IM565460) | Rev. D...
  • Page 40 Vertiv.com | Vertiv Headquarters, 1050 Dearborn Drive, Columbus, OH, 43085, USA IM565460 (RD 06/2020)

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