Vertiv eSure 565391 Installation Manual
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Vertiv eSure 565391 Installation Manual

Vertiv eSure 565391 Installation Manual

Power extend converter mounting bracket kit
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eSure™ Power Extend Converter
Mounting Bracket Kit
Installation Manual
Kit Specification Number: 565391, 565459, 565601

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Summary of Contents for Vertiv eSure 565391

  • Page 1 eSure™ Power Extend Converter Mounting Bracket Kit Installation Manual Kit Specification Number: 565391, 565459, 565601...
  • Page 2 The information contained in this document is subject to change without notice and may not be suitable for all applications. While every precaution has been taken to ensure the accuracy and completeness of this document, Vertiv assumes no responsibility and disclaims all liability for damages resulting from use of this information or for any errors or omissions.

  • Page 3: Table Of Contents

    Safety and Regulatory Statements ............................................v Déclarations de Sécurité et de Réglementation ......................................v 1 Vertiv™ eSure™ Power Extend Converter Mounting Bracket Kit Installation Instructions ......1 1.1 Kit Description ....................................................1 1.2 Mounting Bracket Kit Contents ............................................1 1.3 Tools and Material Required ..............................................4...

  • Page 4: Admonishments Used In This Document

    Vertiv™ eSure™ Power Extend Converter Mounting Bracket Kit Installation Manual Admonishments Used in this Document DANGER! Warns of a hazard the reader will be exposed to that will likely result in death or serious injury if not avoided. (ANSI, OSHA) WARNING! Warns of a potential hazard the reader may be exposed to that could result in death or serious injury if not avoided.

  • Page 5: Important Safety Instructions

    Vertiv™ eSure™ Power Extend Converter Mounting Bracket Kit Installation Manual Important Safety Instructions Safety Admonishments Definitions Definitions of the safety admonishments used in this document are listed under “Admonishments Used in this Document” on page iv. Safety and Regulatory Statements Refer to Section 4154 (provided with your customer documentation) for Safety and Regulatory Statements.
  • Page 6 Vertiv™ eSure™ Power Extend Converter Mounting Bracket Kit Installation Manual This page intentionally left blank. Proprietary and Confidential © 2023 Vertiv Group Corp.

  • Page 7: Vertiv™ Esure™ Power Extend Converter Mounting Bracket Kit Installation Instructions

    These instructions provide a step-by-step procedure to field install Vertiv™ eSure™ Power Extend Converter using one of the kits listed in Table 1.1 Installation of this kit in other systems not listed in Table 1.1 should not be attempted.
  • Page 8 Vertiv™ eSure™ Power Extend Converter Mounting Bracket Kit Installation Manual Table 1.2 Mounting Bracket Kit P/N 565391 Contents Description Qty. 565677 Left Side Mounting Bracket 565678 Right Side Mounting Bracket 565716 Front Side Mounting Bracket #10 Captive Nut 132101 (factory attached to left/right brackets) #10-32 x 5/8”...
  • Page 9 Vertiv™ eSure™ Power Extend Converter Mounting Bracket Kit Installation Manual Table 1.3 Mounting Bracket Kit P/N 565459 Contents Description Qty. 565571 Left Side Mounting Bracket 565581 Right Side Mounting Bracket 565582 Front Side Mounting Bracket #10 Captive Nut 132101 (factory attached to left/right brackets) #10-32 x 5/8”...

  • Page 10: Tools And Material Required

    Vertiv™ eSure™ Power Extend Converter Mounting Bracket Kit Installation Manual Table 1.4 Mounting Bracket Kit P/N 565601 Contents Description Qty. 565679 Left Side Mounting Bracket 565680 Right Side Mounting Bracket 565681 Front Side Mounting Bracket #10 Captive Nut 132101 (factory attached to left/right brackets) #10-32 x 5/8”...

  • Page 11: Mounting Bracket Kit Installation Procedure

    Vertiv™ eSure™ Power Extend Converter Mounting Bracket Kit Installation Manual 1.4 Mounting Bracket Kit Installation Procedure THESE INSTRUCTIONS SHOULD BE READ THROUGH COMPLETELY BEFORE INSTALLING THE KIT. The following is a step-by-step procedure to install the kit. The procedure has been written for ease of use and to minimize the possibility of contact with potentially hazardous energy.
  • Page 12 Vertiv™ eSure™ Power Extend Converter Mounting Bracket Kit Installation Manual Figure 1.2 565459 Kit 582127000 List AL Distribution Panel (others similar) Loosen these screws and remove plastic shield. Loosen these screws and remove plastic shield. Plastic Shield Figure 1.3 565601 Kit...
  • Page 13 Vertiv™ eSure™ Power Extend Converter Mounting Bracket Kit Installation Manual Figure 1.4 565459 Kit 582127000 List AL Distribution Panel (others similar) Remove this screw and replace with #6-19 x 5/16” kit supplied screw. Remove this screw and replace with #6-19 x 5/16”...
  • Page 14 Vertiv™ eSure™ Power Extend Converter Mounting Bracket Kit Installation Manual Figure 1.6 565459 Kit 582127000 List AL Distribution Panel (others similar) Remove this screw and flat washer. Remove this screw and flat washer. Figure 1.7 565601 Kit 582126000 List AA...
  • Page 15 Vertiv™ eSure™ Power Extend Converter Mounting Bracket Kit Installation Manual Figure 1.8 AC Covers AC Cover (both sides) [ ] 9. Orient the kit supplied left side mounting bracket as shown in Figure 1.9, Figure 1.10, or Figure 1.11. Note that the bracket comes preassembled with bottom mounting hardware.
  • Page 16 Vertiv™ eSure™ Power Extend Converter Mounting Bracket Kit Installation Manual Figure 1.10 565459 Kit 582127000 List AL Distribution Panel (others similar) Remove power system cabinet side AC cover if interferes with Torque to bracket installation. 18 in-lbs. Torque to 31 in-lbs.
  • Page 17 Vertiv™ eSure™ Power Extend Converter Mounting Bracket Kit Installation Manual [ ] 10. Orient the kit supplied right side mounting bracket as shown in Figure 1.12, Figure 1.13, or Figure 1.14. Note that the bracket comes preassembled with bottom mounting hardware. Slide the top mounting slot of the bracket under the existing top mounting screw and washer (previously loosened).
  • Page 18 Vertiv™ eSure™ Power Extend Converter Mounting Bracket Kit Installation Manual Figure 1.14 565601 Kit 582126000 List AA Distribution Panel (others similar) Remove power system cabinet side AC cover if Torque to interferes with bracket 31 in-lbs. installation. Torque to 31 in-lbs.
  • Page 19 Vertiv™ eSure™ Power Extend Converter Mounting Bracket Kit Installation Manual Figure 1.15 565391 Kit 582127000 List AA Distribution Panel (others similar) Torque to 9.6 in-lbs. Kit Supplied Front Mounting Bracket Torque to 9.6 in-lbs. Figure 1.16 565459 Kit 582127000 List AL...
  • Page 20 Vertiv™ eSure™ Power Extend Converter Mounting Bracket Kit Installation Manual Figure 1.17 565601 Kit 582126000 List AA Distribution Panel (others similar) Torque to 9.6 in-lbs. Kit Supplied Front Mounting Bracket Torque to 9.6 in-lbs. [ ] 14. Remove the kit supplied distribution position label (see Figure 1.18) from the kit supplied storage pouch and (using the plastic shield removed from the distribution panel as a guide) record the distribution positions onto the kit supplied label.
  • Page 21 Vertiv™ eSure™ Power Extend Converter Mounting Bracket Kit Installation Manual [ ] 16. Install the toggle breaker guard kit (P/N 566026) as required per site requirements. See Figure 1.19. Figure 1.19 Toggle Breaker Guard Kit (P/N 566026) Existing Circuit Breakers...

  • Page 22: Installing The Power Extend Converter Into A Distribution Position

    Vertiv™ eSure™ Power Extend Converter Mounting Bracket Kit Installation Manual 2 Installing the Power Extend Converter into a Distribution Position 2.1 Important Safety Instructions DANGER! Adhere to the “Important Safety Instructions” starting on page v and those listed in the power system manual.

  • Page 23: Single Power Extend Converter Installation

    Vertiv™ eSure™ Power Extend Converter Mounting Bracket Kit Installation Manual 2.3 Single Power Extend Converter Installation NOTE! Mounting bracket kit P/N 565391 with distribution panel 582127000 List AA is used in the following procedure. Other kits and distribution panels similar.
  • Page 24 Vertiv™ eSure™ Power Extend Converter Mounting Bracket Kit Installation Manual Figure 2.1 Connecting Power Extend Converter Load and Load Return Cables to the Distribution Panel with the Power Extend Converter Return Wire Faston Tab (P/N 565990) Connect Power Extend Converter...
  • Page 25 Vertiv™ eSure™ Power Extend Converter Mounting Bracket Kit Installation Manual [ ] 3. Connect the 4-inch long return wire jumper extension P/N 565752 provided with the power extend converter to the return wire faston tab P/N 565990 previously installed on the distribution panel return bar. See Figure 2.2 for example using kit P/N 565391 with distribution panel 582127000 List AA.
  • Page 26 Vertiv™ eSure™ Power Extend Converter Mounting Bracket Kit Installation Manual [ ] 7. Ensure the enable/disable switch on the power extend converter is in the disable (down) position. See Figure 2.4. Figure 2.4 Enable/Disable Switch Ensure the enable/disable switch on the power extend converter is in the disable (down) position before installing.
  • Page 27 Vertiv™ eSure™ Power Extend Converter Mounting Bracket Kit Installation Manual Figure 2.5 Installing Power Extend Converter Secure at the top with the supplied screw. Torque to 9.6 in-lbs. Plug the C4858 Series Power Extend Converter into the distribution position. Proprietary and Confidential © 2023 Vertiv Group Corp.

  • Page 28: Parallel Power Extend Converter Installation

    Vertiv™ eSure™ Power Extend Converter Mounting Bracket Kit Installation Manual 2.4 Parallel Power Extend Converter Installation NOTE! Mounting bracket kit P/N 565391 with distribution panel 582127000 List AA is used in the following procedure. Other kits and distribution panels similar.
  • Page 29 Vertiv™ eSure™ Power Extend Converter Mounting Bracket Kit Installation Manual Figure 2.6 Connecting Power Extend Converters Load Return Cables to the Distribution Panel with the Power Extend Converters Return Wire Faston Tabs (P/N 565990) Connecting Power Extend Converters Load Cables to the Distribution Panel with the Power Extend Converters Paralleling Busbar (P/N 60016097 or 514717) (cont’d on next page)
  • Page 30 Vertiv™ eSure™ Power Extend Converter Mounting Bracket Kit Installation Manual Figure 2.6 Connecting Power Extend Converters Load Return Cables to the Distribution Panel with the Power Extend Converters Return Wire Faston Tabs (P/N 565990) Connecting Power Extend Converters Load Cables to the Distribution Panel with the Power Extend Converters Paralleling Busbar (P/N 60016097 or 514717) (cont’d from previous page)
  • Page 31 Vertiv™ eSure™ Power Extend Converter Mounting Bracket Kit Installation Manual [ ] 3. Connect the 4-inch long return wire jumper extensions P/N 565752 provided with the power extend converters to the return wire faston tabs P/N 565990 previously installed on the distribution panel return bar. See Figure 2.7 for example using kit P/N 565391 with distribution panel 582127000 List AA.
  • Page 32 Vertiv™ eSure™ Power Extend Converter Mounting Bracket Kit Installation Manual Figure 2.8 Connecting Power Extend Converter Return Wire (P/N 564330) to the Power Extend Converter Power Extend Converter Return Wire Extension (P/N 565752) Power Extend Converter Return Wire (P/N 564330)
  • Page 33 Vertiv™ eSure™ Power Extend Converter Mounting Bracket Kit Installation Manual [ ] 8. Plug the power extend converter into the distribution panel. See Figure 2.10. [ ] 9. Secure the power extend converter to the front mounting bracket with the screw provided with the power extend converter.
  • Page 34 Vertiv™ eSure™ Power Extend Converter Mounting Bracket Kit Installation Manual This page intentionally left blank. Proprietary and Confidential © 2023 Vertiv Group Corp.
  • Page 35 Vertiv™ eSure™ Power Extend Converter Mounting Bracket Kit Installation Manual Connect with Vertiv on Social Media https://www.facebook.com/vertivI https://www.instagram.com/vertiv/ https://www.linkedin.com/company/vertiv/ https://www.twitter.com/vertiv/ Proprietary and Confidential © 2023 Vertiv Group Corp.
  • Page 36 Vertiv.com | Vertiv Headquarters, 505 N Cleveland Ave, Westerville, OH 43082, USA © 2023 Vertiv Group Corp. All rights reserved. Vertiv™ and the Vertiv logo are trademarks or registered trademarks of Vertiv Group Corp. All other names and logos referred to are trade names, trademarks or registered trademarks of their respective owners. While every precaution has been taken to ensure accuracy and completeness here, Vertiv Group Corp.

This manual is also suitable for:

Esure 565459Esure 565601

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