Table of Contents
Troubleshooting
Related Manuals for Vertiv eSure C48/58-1000B
Summary of Contents for Vertiv eSure C48/58-1000B
- Page 1 eSure™ Power Extend Converter Installation and User Manual (UM565050), Revision D Specification Number: 1C48581000B Model Number: C48/58-1000B Note: P/N 565050 includes Power Extend Converter Spec. No. 1C48581000B and associated components.
- Page 2 This document may contain confidential and/or proprietary information of Vertiv Group Corp., and its receipt or possession does not convey any right to reproduce, disclose its contents, or to manufacture or sell anything that it may describe. Reproduction, disclosure, or use without specific authorization from Vertiv Group Corp.
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Page 3: Table Of Contents
Making Electrical Connections ................31 Important Safety Instructions ......................... 31 Wiring Considerations............................. 31 Electrical Connections ........................... 31 Initially Starting and Checking Power Extend Converter Operation ..32 Vertiv | eSure™ Power Extend Converter Installation and User Manual (UM565050) | Rev. D... - Page 4 Power Extend Converter Fault Symptoms and Troubleshooting ......36 Repair ....................................37 Power Extend Converter Replacement ..................37 General ....................................37 Important Safety Instructions ........................37 Vertiv | eSure™ Power Extend Converter Installation and User Manual (UM565050) | Rev. D...
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Page 5: Admonishments Used In This Document
SAFETY! Informs the reader of general safety information, reminders, precautions, or policies not related to a particular source of hazard or to fire safety. (ISO, ANSI, OSHA) Vertiv | eSure™ Power Extend Converter Installation and User Manual (UM565050) | Rev. D... -
Page 6: Important Safety Instructions
DANGER! The power extend converter operates from DC input voltage. Although the DC voltage is not hazardously high, the input power can deliver large amounts of current. Vertiv | eSure™ Power Extend Converter Installation and User Manual (UM565050) | Rev. D... -
Page 7: Dc Output And Battery Voltages
ALERT! Installation or removal of equipment containing static sensitive components requires careful handling. Before handling any equipment containing static sensitive components, read and follow the instructions contained on the Static Warning Page. Vertiv | eSure™ Power Extend Converter Installation and User Manual (UM565050) | Rev. D... -
Page 8: Static Warning
If necessary to repair equipment containing static sensitive components, wear an appropriately grounded wrist strap, work on a conductive surface, use a grounded soldering iron, and use grounded test equipment. Vertiv | eSure™ Power Extend Converter Installation and User Manual (UM565050) | Rev. D... -
Page 9: Introduction
Failure of the boost converter circuitry. Input voltage exceeds output voltage set point. What is in the Box Kit P/N 565050 includes the items listed in Table 1. Vertiv | eSure™ Power Extend Converter Installation and User Manual (UM565050) | Rev. D... -
Page 10: Support Mounting Bracket Kits
• The power extend converter, with its output voltage regulated at a higher level than its input, allows the end load to be sustained for a longer period of time during a battery discharge condition. Vertiv | eSure™ Power Extend Converter Installation and User Manual (UM565050) | Rev. D... - Page 11 NetSure™ 5100 -48 VDC Power System 545277 and -48 VDC Stand-Alone Distribution Panel, 20-position 520276 548066 -48 VDC Stand-Alone Distribution Panel, 19-inch wide 548067 -48 VDC Stand-Alone Distribution Panel, 23-inch wide Vertiv | eSure™ Power Extend Converter Installation and User Manual (UM565050) | Rev. D...
- Page 12 1-row version. 1-row distribution cabinet front door 565649 must be removed to install kit. If door is required, see kit P/N 10010670. 2-row version, row-1 only. (Kit Instructions, see IM565649.) Vertiv | eSure™ Power Extend Converter Installation and User Manual (UM565050) | Rev. D...
- Page 13 For use with a Spec. No. 582137100 List 26 power system. 60011928 (Kit Instructions, see IM565391.) For use with a Spec. No. 582137100 List 27 power system. 60011930 (Kit Instructions, see IM565391.) Vertiv | eSure™ Power Extend Converter Installation and User Manual (UM565050) | Rev. D...
- Page 14 3-position load bus bar adapter for use with three power 545346 extend converters in parallel. Toggle breaker guard kit (included with each Power 566026 Extend Converter bracket kit) Vertiv | eSure™ Power Extend Converter Installation and User Manual (UM565050) | Rev. D...
- Page 15 Alarm 1.94 1.28 [49,3] [32,4] 0.365 0.28 4.64 0.06 [9,27] [7,0] [117,9] [1,6] 5.30 (3X) 0.73 [134,5] [18,5] Notes: 1. All dimensions are in inches [mm]. Vertiv | eSure™ Power Extend Converter Installation and User Manual (UM565050) | Rev. D...
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Page 16: Specifications
Refer to the specific mounting bracket kit Table 3 instructions (see ) for spacing and power restrictions. Use the calculator tool that can be obtained at https://www.vertiv.com/en- us/products-catalog/critical-power/dc-power-systems/esure-power- extend-converter-c4858-1000/#/downloads to determine the necessity, quantity and spacing requirement of the Power Extend... - Page 17 (high voltage shutdown does not activate). No voltage undershoots at turn-off. Output Voltage Accuracy: ±0.15 V (at -58 VDC and 50% load and nominal input voltage [52V to 56.5V]). Vertiv | eSure™ Power Extend Converter Installation and User Manual (UM565050) | Rev. D...
- Page 18 Table 5: Output Power Ratings Vertiv | eSure™ Power Extend Converter Installation and User Manual (UM565050) | Rev. D...
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Page 19: Dc Input Ratings
Inrush Current: The peak value of the input inrush current shall not exceed 2.0 times the peak value of the maximum steady-state input current at 25 °C and shall not trigger the power extend converter’s Vertiv | eSure™ Power Extend Converter Installation and User Manual (UM565050) | Rev. D... - Page 20 7.52 25.65 57.81 70.70% 12.40 57.81 12.23 0.9863 9.83 33.53 57.83 80.76% 14.16 57.73 13.99 0.9863 11.23 38.32 57.82 99.91% 17.50 57.65 17.33 0.9874 12.78 43.59 Vertiv | eSure™ Power Extend Converter Installation and User Manual (UM565050) | Rev. D...
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Page 21: Environmental Ratings
Ventilation Requirements: The power extend converter is convection cooled. Unforced and forced cooling required based on application. See Table 2 for applications of the Power Extend Converter. Use the calculator tool that can be obtained at https://www.vertiv.com/en- us/products-catalog/critical-power/dc-power-systems/esure-power- extend-converter-c4858-1000/#/downloads to determine the... -
Page 22: Standard Features
59.5±0.5 VDC, at the power extend converter output, the power extend converter shuts down. Manual restart is required by turning the power extend converter off and then back on. Vertiv | eSure™ Power Extend Converter Installation and User Manual (UM565050) | Rev. D... - Page 23 Local Controls: A switch is provided on the front of the power extend converter to enable/disable operation. Local Test Points: Test points are provided on the front of the power extend converter to allow measurement of output voltage. Vertiv | eSure™ Power Extend Converter Installation and User Manual (UM565050) | Rev. D...
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Page 24: Mechanical Specifications
(hot swappable) as long as the power extend converter is inserted/removed with the enable/disable switch in the Figure 7 disabled position. See on page 34. Vertiv | eSure™ Power Extend Converter Installation and User Manual (UM565050) | Rev. D... - Page 25 [ ] 4. If the power extend converter is to be installed for a newly connected load, connect the load and load return cables to the Vertiv | eSure™ Power Extend Converter Installation and User Manual (UM565050) | Rev. D...
- Page 26 [ ] 8. Route the return wire (P/N 564330) down and behind the power extend converter’s front mounting bracket, then connect it to the power extend converter. See Figure 4. Orient the white square Vertiv | eSure™ Power Extend Converter Installation and User Manual (UM565050) | Rev. D...
- Page 27 Load Return Lead Lug Power Extend Converter Return Wire Faston Tab (P/N 565990) 1/4” Flat Washer 1/4” Lock Washer 1/4-20 Nut (Torque to 72 in-lbs) Installed View Vertiv | eSure™ Power Extend Converter Installation and User Manual (UM565050) | Rev. D...
- Page 28 Orient the white square on the return wire faston receptacle’s locking tab so it is visible. This allows easy access to remove the return lead if required. Power Extend Converter Vertiv | eSure™ Power Extend Converter Installation and User Manual (UM565050) | Rev. D...
- Page 29 Installing Power Extend Converter Secure at the top with the supplied screw. Torque to 9.6 in-lbs. Plug the C4858 Series Power Extend Converter into the distribution position. Vertiv | eSure™ Power Extend Converter Installation and User Manual (UM565050) | Rev. D...
- Page 30 [ ] 14. Enable the external alarms or notify appropriate personnel that this procedure is finished. [ ] 15. Ensure that there are no local or remote alarms active on the power system. Vertiv | eSure™ Power Extend Converter Installation and User Manual (UM565050) | Rev. D...
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Page 31: Making Electrical Connections
Refer to the instructions furnished with the power system for wiring to a load position. See Figure 6 for a typical wiring illustration. Vertiv | eSure™ Power Extend Converter Installation and User Manual (UM565050) | Rev. D... -
Page 32: Initially Starting And Checking Power Extend Converter Operation
Checking Power Extend Converter Status Procedure Observe the status of the power extend converter front panel local indicator. If operating normally, this indicator should be illuminated green. See Figure 7. Vertiv | eSure™ Power Extend Converter Installation and User Manual (UM565050) | Rev. D... -
Page 33: Operation
Turn the power extend converter off and then back on by placing the front panel enable/disable switch to the disable position and then to the enable position. Vertiv | eSure™ Power Extend Converter Installation and User Manual (UM565050) | Rev. D... - Page 34 (down) position before installing. Status Indicator Enable Enable / Disable Switch Disable Vout+ Output Voltage Test Points Vout- Vertiv | eSure™ Power Extend Converter Installation and User Manual (UM565050) | Rev. D...
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Page 35: Troubleshooting And Repair
DANGER! Adhere to the “Important Safety Instructions” starting on page 6 and those listed in the power system manual. Contact Information Refer to Section 4154 (provided with your customer documentation) for support contact information. Vertiv | eSure™ Power Extend Converter Installation and User Manual (UM565050) | Rev. D... -
Page 36: Troubleshooting
Check rectifier system for proper operation to supply No power to input. input voltage to the power Status Indicator Off extend converter. Replace the power extend Blown fuse. converter. Vertiv | eSure™ Power Extend Converter Installation and User Manual (UM565050) | Rev. D... -
Page 37: Repair
Loosen the screw retaining the converter to the mounting bracket. Pull the power extend converter out from the distribution position. Carefully disconnect the return wire from the top of the power extend converter. Vertiv | eSure™ Power Extend Converter Installation and User Manual (UM565050) | Rev. D... - Page 38 Enable the external alarms or notify appropriate personnel that this procedure is finished. Ensure that there are no local or remote alarms active on the system. Vertiv | eSure™ Power Extend Converter Installation and User Manual (UM565050) | Rev. D...
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- Page 40 Vertiv.com | Vertiv Headquarters, 1050 Dearborn Drive, Columbus, OH, 43085, USA UM565050 (RD 06/2020)